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ARTEXAIRCRAFTSUPPLIES,INC.
REGISTEREDTO ISO9001
ANDAS9100
FILENUMBER A10217
ARTEX AIRCRAFT SUPPLIES, INC.14405 Keil Road N.E., Aurora, Oregon 97002
Tel# (503)-678-7929, (800)-547-8901 Fax# (503)-678-7930
ARTEX AIRCRAFT SUPPLIES DOCUMENT #570-5000
II-1 06/30/99
II-2 06/30/99
II-3 06/30/99
II-4 06/30/99
1-1 06/30/99
1-3 06/30/99
1-4 06/30/99
1-5 06/30/99
1-7 06/30/99
1-8 06/30/99
1-9 06/30/99
2-1 06/30/99
2-3 06/30/99
3-1 06/30/99
3-2 06/30/99
3-4 06/30/99
3-5 06/30/99
3-6 06/30/99
3-8 06/30/99
3-10 06/30/99
3-12 06/30/99
3-14 06/30/99
3-15 06/30/99
3-20 06/30/99
4-1 06/30/99
4-3 06/30/99
4-4 06/30/99
4-8 06/30/99
4-10 06/30/99
4-11 06/30/99
4-14 06/30/99
5-1 06/30/99
5-5 06/30/99
A-1 06/30/99
B-1 06/30/99
C-1 06/30/99
C-2 06/30/99
D-1 06/30/99
D-2 06/30/99
D-3 06/30/99
D-6 06/30/99
D-7 06/30/99
REVISION HISTORY
- RELEASE 06/30/99
TRANSMITTER CHARACTERISTICS............................................1-3
121.5/243.0 MHz TRANSMITTER...............................................................1-4
406.025 MHz TRANSMITTER .....................................................................1-4
FIGURE 1-1 G-SWITCH CURVE .............................................................1-4
FCC REQUIREMENTS...................................................................1-5
TSO REQUIREMENTS...................................................................1-5
ACTIVATION MONITOR ..............................................................................1-5
G-SWITCH ................................................................................................... .1-5
BATTERY PACK ..........................................................................................1-5
REMOTE CONTROL....................................................................................1-6
Artex Antennas.............................................................................1-6
ROD ANTENNAS .........................................................................................1-6
BLADE ANTENNAS.....................................................................................1-6
FIGURE 1-2 ROD ANTENNA (110-320) .................................................1-8
FIGURE 1-3 BLADE ANTENNA (110-337).............................................1-8
FIGURE 1-4 BLADE ANTENNA (110-333 ..............................................1-9
FIGURE 1-5 BLADE ANTENNA (110-328-01)........................................1-9
C406-2 OPERATION.................................................................2-1
Operation.........................................................................................2-2
Overall Functions..........................................................................2-2
FIGURE 2-1 ELT FUNCTIONAL FLOW ..................................................2-3
INSTALLATION .........................................................................3-1
Basic Overview...............................................................................3-2
FIGURE 3-1 ELT AND REMOTE SWITCH PANEL ..............................3-2
Transmitter Test.............................................................................3-17
Sealing the ELT Connector.........................................................3-19
Helicopter Installations.................................................................3-19
FIGURE 3-13 HELICOPTER INSTALLATION...........................................3-20
Registration ....................................................................................B-2
SYSTEM DESCRIPTION
06/30/99 PAGE1-1
ARTEX AIRCRAFT SUPPLIES DOCUMENT #570-5000
The C406-2 series ELT’s employ a The ELT/NAV Interface unit allows
completely new transmitter which fea - the ELT to communicate with the air-
tures higher output power and a more craft’s navigation system and receive
integrated design. The 121.5/243.0 position data (longitude and latitude)
MHz section of the transmitter is con - which the ELT will transmit in the
tained in a module with the 406.025 event of a crash. Programming the
MHz transmitter. The top circuit board ELT with the 24 bit long message
contains the microprocessor that con- protocol allows the ELT to be au to -
trols the module and all ELT func - matically programmed by the ELT/NAV
tions. The C406-2 is a dual output Interface with the aircraft’s 24 bit ad -
ELT, as all previous models of Artex dress. The ELT/NAV Interface unit
406 MHz ELT’s have been. must be strapped (binary “1" bits tied
to ground) with the same 24 bit ad -
dress as the ICAO or Mode S
The ELT automatically ac tivates dur - transponder system 24 bit address.
ing a crash and transmits the stan - This gives the ELT the ability to be
dard swept tone on 121.5 and 243.0 moved from one aircraft to an other
MHz. Every 50 seconds for 520 mil li- without the need for manual re pro-
seconds (long message protocol) the gramming of the ELT. This is ad van ta-
406.025 MHz transmitter turns on. geous for fleet operators since the
During that time an encoded digi tal ELT/NAV Interface unit will automati-
message is sent to the satellite. The cally reprogram the ELT with the
information contained in that message new aircraft’s 24 bit address identi fi ca-
is shown below: tion.
transmitters. When coupled with the yours, have been subjected to nu mer-
aircraft’s navigation system the po si tion ous 500g shock pulses, 1000 pound
accuracy improves to approximately crush weights and severe penetrator
100 meters. The ELT also transmits a tests, and continue to operate nor -
digital message which allows the mally. Continued operation in a tem -
search and rescue au thorities to con- perature range of -20 degrees C
tact the owner/operator of the aircraft through +55 degrees C is assured.
through a database. In formation con -
tained in the database that may be 1.1.1. LINE REPLACEMENT
useful in the event of a crash is UNITS (LRU)
shown below:
1.1.2. The C406-2 series system con -
• Type of Aircraft sists of the following components:
• Ad dress of Owner
• Tele phone Num ber of Owner ELT Unit
• Air craft Reg is tra tion Num ber • a. G-Switch
• Al ter nate Emer gency Con tact • b. Trans mit ter
• c. Mi cro pro ces sor
Once the ELT is activated and the • d. Mis cel la neous com po nents
406.025 MHz signal is detected from
the satellite and a position is cal cu- • e. “ON” Light
lated, the 121.5/243.0 MHz trans mis- • f. Trans mit ter Mod ule
sions are used to home in on the Battery Pack
crash site. Because aircraft com mu ni- Fixed Antenna
cation radios are not capable of re-
ceiving 406.025 MHz transmissions, Connecting Coax Cable
the only method of monitoring the ELT Mounting Tray
is the blinking cockpit light, the buzzer Protective Top Cover
or the 121.5/243.0 MHz transmissions
Mounting Tray End Cap
which may be monitored on the air-
craft communication transceiver. Cockpit Remote Switch Assembly
Buzzer
The switch below the ELT cockpit Installation Kit
light allows you to turn the unit on for
testing and to reset the unit. You can - 1.2. TRANSMITTER CHAR-
not “disarm” or disable the unit from
the cockpit. Cockpit op eration is lim -
ACTERISTICS
ited to deactivating the ELT after it
has been activated, or manually ac ti- The printed circuit as sembly (PCA) of
vating the ELT. the C406-2 series ELT is unique in
that the PCA has no RF function but
rather only control func tions for the
The C406-2 series ELT’s are housed RF module. The PCA contains a one
in a high impact fire resistant time programmable microprocessor that
polycarbonate plastic case. The ELT controls all the ELT functions
unit is able to withstand extremely (ON/OFF, modulation, 406 MHz dig i tal
harsh environments. Units, exactly like message and RESET).
06/30/99 PAGE1-3
ARTEX AIRCRAFT SUPPLIES DOCUMENT #570-5000
All RF functions are con tained in a lation ap plied to the carrier frequency
separate module. The transmitter op er- has a minimum duty cycle of 33%
ates simultaneously on 121.5 and and a maximum duty cycle of 55%.
243.0 MHz with the carrier fre quen cies
remaining within 0.005% under all en- The ARTEX C406-2 series ELT is
vironmental operating conditions. Ap- designed for a constant power output
proximately every 50 seconds the at 121.5 and 243.0 MHz that will not
406.025 MHz transmitter transmits. be less than 23 dBm (200 mW) dur -
During this time the 121.5 and 243.0 ing the 50 hour operational period at
MHz transmitter is momentarily turned both -20 degrees Centigrade and +55
off. degrees Centigrade.
On any frequency removed from the b. Visual Monitor - The visual mon i-
assigned frequency by more than 100 tor is de signed to be installed so that
percent up to and including 250 per- it can be viewed from the pilot’s po si-
cent of authorized bandwidth the tion. Its intended function is to inform
power is to be attenuated at least 35 the pilot that the ELT is transmitting,
dB. avoiding a situation where an aircraft
is flying with its ELT transmitting.
06/30/99 PAGE1-5
ARTEX AIRCRAFT SUPPLIES DOCUMENT #570-5000
• In hibit the equip ment from be ing au to- The 110-337 Blade Antenna (refer to
mat i cally ac ti vated. Figure 1-3) is the ARTEX antenna of
choice for use on aircraft that do not
• Deactivate the ELT af ter it has been ac-
exceed Mach 1.
tivated.
• Re sult in ad di tional power drain so that 110-337 SPEC I FI CA TIONS
the ELT will not meet the min i mum Peak • Freq: 121.5, 243.0 & 406.025 MHz
Ef fec tive Ra di ated Power ( PERP) of 17
• VSWR: 2.0:1 Max at 121.5/243.0 MHz
dBm or Equiv a lent Iso tro pic Ra di ated
1.50:1 Max for 406.025 MHz
Power (EIRP) of 20 dBm through the 50
hour op er a tion pe riod at any of the • Po lar iza tion: Ver ti cal
spec i fied op er at ing temperatures (-20° • Radiation Pat tern: Omnidirectional
C to +55° C). • Air speed Rat ing: Mach 1
• Con nec tors: BNC & TNC
1.5. ARTEX Dual Input An -
The 110-333 Blade Antenna (refer to
tennas Figure 1-4) is intended for use on air-
craft that do not exceed Mach 1.
06/30/99 PAGE1-7
ARTEX AIRCRAFT SUPPLIES DOCUMENT #570-5000
FIGURE 1-2 ROD ANT 110-320 FIGURE 1-3 BLADE ANT 110-337
FIGURE 1-4 BLADE ANT 110-333 FIGURE 1-5 BLADE ANT 110-328-01
06/30/99 PAGE1-9
ARTEX AIRCRAFT SUPPLIES DOCUMENT #570-5000
C406-2 OPERATION
INSTALLATION
8-32x5/8SCREW
(4PLCS)
#8FLATWASHER
(4PLCS)
EQUIPMENT
MOUNTINGPLATE
#8LOCKWASHER
(4PLCS)
8-32x1/4HEXNUT
(4 PLCS) AIRFRAME
0.165DIA.MOUNTING
HOLES(4PLCS)
2.00 3.82
3.90
NOTES:
1. Allow5 inches minimumclearance for endcapremovaland installation.
2. UnitWeight:4lbs., 7 oz.
3. UnitColor:Orange
4. UnitCoaxConnectors:BNC(121.5/243.0 MHz) andTPS(406.025MHz).
5. Matingplugdoesnotextendbeyondexteriorsurfaceofendcap.
6. Tolerances are0.030 inches.
7. Recommendedinterconnectharness wire gauge is22AWGminimum.
8. P i n s 5 a n d 8 o f t h e external connector must bejumperedtoenable G-switch.
12.50MAX .
@121.5/243MHz
1.5:1ORBETTER@406.025MHz
@121.5/243MHz
1.5:1ORBETTER@406.025MHz
DRAWNIGNOTTOSCALE
Before installing the tray, be sure the Also make sure there is sufficient room
mounting lo cation meets the requirements in front of the tray to easily remove the
established in ELT Mounting Locations. front cap (at least 5" is recommended).
Drill the 4 marked holes with the #19 Two coax cables are provided with the
(.1660) drill bit and install the tray with C406-2. The BNC to BNC cable is for
the 8-32 X 5/8" pan head phillips screws, the 121.5/243.0 MHz transmitter and the
nuts, flat washers and lock washers pro - TPS (ELT end) to TNC (antenna end)
vided. coax cable is used for the 406.025 MHz
transmitter. To eliminate con fusion caused
by wrong con nections the coax cables
3.4. Installing the Antenna were designed to connect only one way
ensuring proper operation of the C406-2.
Ensure that the antenna mounting lo ca- Longer coax cables (up to 20 feet) may
tion meets the requirements as de scribed be constructed if the six foot cables pro -
in Antenna Mounting Lo cations. vided are too short for the installation.
RG-400 or RG-142 may be used for fab-
A doubler plate will most likely be nec- ricating these ca bles.
essary for the antenna to meet rigidity
specifications in Antenna Mounting Lo ca-
tions.
3.5. Mounting the Cockpit
Light/ Switch Assembly
A 20 pound force applied in all direc-
tions should not cause an appreciable The switch assembly must be mounted
distortion in the aircraft skin. in the cockpit where the pilot can easi l y
CAUTION: Incorrect wiring of the Molex connector may damage the ELT; cause continuous
transmission; or result in no remote reset. Verify wiring against Figure 3-10. A continuity check
is recommended to ensure good connections and proper pin location.
reach the switch and see the light. The Fabricate a 5 wire harness (22 Gauge
remote switch is required for the ELT minimum) long enough to reach between
to be TSO C126 approved. It is not the ELT installation lo cation and the cock-
optional. pit panel switch location. See Figure 3-9.
The switch assembly requires a space Strip about .150" of insulation from the
about 2" high by about 1" wide both on ends of each of the 5 cable wires. Dress
the panel surface and behind the panel. and tin the bare wires to prevent the
Refer to Figure 3-8. strands from fraying during the crimp ter-
minal in stallation.
Mark a cutout for the cockpit panel
switch with the dimensions shown in Fig - Fabricate an additional wire long enough
ure 3-8. to reach from pin 11 of the ELT con nec-
tor to an aircraft ground point. Strip and
Install the switch assembly by fitting it prepare as described above. This wire
into the cutout, marking the 4 screw will be crimped in the same terminal a s
holes and drilling them with a #28 (.1405) the wire running from pin 11 of the ELT
drill bit. Use the 4-40 X 1/2" pan head connector to the cockpit re mote switch
phillips screws, nuts & lock washers pro - (i.e. 2 wires terminated at the same
vided. point). Refer to the depiction of pin 11
on Figure 3-10. As an alternative, this
wire may be spliced as described in AC
Apply the “For Aviation Emergency Use
43.13-1A, Section 445 (“Splices in Elec tric
Only /Unauthorized Use Prohibited” plac-
Wire”) if crimping both wires in a single
ard that is supplied in the In stallation Kit
terminal is not practical.
as near the switch installation as prac ti-
cal.
Remember - the wires at the 12-pin
connector end of the harness must be
3.6. Wiring the 406 System fed through the End Cap Assembly
prior to installing the connector. Refer
CAUTION: to Figure 3-9 and Section 3.6.2
Prior to installing the harness in the On one end of the cable, use a Molex
12-pin receptacle, feed the wire bundle crimp tool (Molex Tool # 11-01-0008) or
through the rectangular hole in the mount - equivalent tool for .062 terminal pins and
ing frame cap. The receptacle will not fit crimp the male terminal pins provided
through the mounting frame cap harness (ARTEX P/N 151-6627) to each of the
entrance if the harness is installed prior cable wires which will mate with the
to doing this. 12-pin receptacle which connects to the
ELT. Remember, there will be 2 wires at
pin 11. This end will join to the Molex
3.6.1. Fabricate the Cable
connector on the ELT unit.
NOTE: If the ELT is to be used with an On the other end of the cable, crimp
Artex ELT/NAV Interface (P/N 453-6500) the female ter minal pins provided (ARTEX
refer to the ARTEX ELT/NAV Interface P/N 151-6628), using Molex Tool (or
Installation and Operation Manual equivalent) cited above, to each of the 5
(570-4602) for wiring instructions. Wires cable wires. This end will join with the
will need to be run which connect pins Molex connector on the cockpit panel
9, 10, 11 and 12 of the ELT to the switch assembly.
ELT/NAV Interface unit.
NOTE:PINS6&9OFREMOTESWITCH
AREINTERNALLYTIED.IFAIRCRAFTGROUND
INTEGRITYBETWEENTHEELTANDREMOTE
SWITCHCANNOTBEGUARANTEED,REMOTE
SWITCHPIN6ISWIREDTOELTPIN11,
OTHERWISETHECONNECTIONISOPTIONAL.
PININSERTIONVIEWOFMOLEX PININSERTIONENDOFMOLEX
CONNECTORFORCOCKPITSWITCH
CONNECTORFORELTUNIT.HOLE
NUMBERINGISIDENTICALTOTHAT ASSEMBLY.HOLENUMBERINGIS
INSCRIBEDONACTUALCONNECTOR. IDENTICALTOTHATINSCRIBEDON
ORIENTATIONSHOWNISSAMEAS ACTUALCONNECTOR.ORIENTATION
SHOWNISSAMEASINSERTION
INSTALLATIONORIENTATION.
ORIENTATIONFORINSTALLEDSWITCH.
NOTE:
TIGHTENTHUMB
NOTECONFIGURATION SCREWSNO
OFMOUNTINGTRAY,TOP MORETHAN
COVERANDENDCAP 18IN.LBS.
1.125DIA
2.25
3.20
2.25
If your ELT front panel indicator light is Perform the tests as outlined herein.
wired through either the aircraft master or
the avionics master switch, make sure It is VERY im portant that the cockpit
these switches are turned on during test - switch panel light immediately be gins
ing. flashing continuously when the ELT is ac-
tivated. If the light fails to start flashing
NOTE: If the aircraft does not have an immediately, re check the interface wiring
electrical system (i.e. no battery), it is between the ELT and the cockpit panel
permissible to fabricate, using 3 alkaline 9 switch.
volt batteries in series, a sub stitute power
source for the remote light. Connect the Brief the operator(s) of the air craft on
positive side of power source to the the contents of this “ELT Installation and
28vdc pin of the remote switch. The alter - Operation Manual” and demonstrate the
ation should be noted in the log book described tests. The manual should be
and the battery should be checked pe ri- kept either in the aircraft or with the air-
odically and must be replaced every two craft logbooks.
years.
Make the appropriate logbook entries
and fill out and submit FAA Form 337.
the battery life will be shortened by ex - was assumed to be the best mounting
cessive ac tivations. position given the unique flight char ac ter-
istics of helicopters.
3.8. Sealing the ELT Con- Experience has shown, however, that
nector the mounting angle tends to preload the
G force level on the G-switch. The Delta
Once all tests have satisfactorily been V switch is required by TSO C91a to be
completed and all harness con nections far more sensitive and activate at a sig -
have been verified to be correct, the con - nificantly lower sustained G force than
nector at the ELT end of the older TSO C91 ELTs. ARTEX has found
ELT-to-Remote Cockpit Switch harness that in many cases the 45 degree mount -
should be sealed to prevent moisture ing angle can result in false activation of
from getting into the wire entry holes. the ELT depending on the type and se -
This can be done by applying an elec - verity of the aircraft maneuvers. The
tronic grade, non-corrosive RTV (i.e. GE same can be true of abrupt takeoffs and
RTV 162) around the wires entering the landings.
rear of the 12-pin connector 151-5012 (re -
fer to Figure 3-11. While the C406-2 may be installed in a
he li cop ter Artex highly recom mends use
Ensure each of the entry holes are filled of the C406-2HM for helicopter instal la-
with RTV. This will prevent wa ter from tions. These ELT’s were especially de -
beading up and causing possible bridg ing signed for rotary aircraft and contain an
between con nector pins which could re sult additional five G-Switch module in ad di tion
in false activation of the ELT. to the primary crash sensor. This feature
allows for six axes of coverage.
0
0 0 TO 25
FLIGHT
PERIODIC MAINTENANCE
HOW DETAILED? FAR 43, Appen dix (3) The audio modulation, which shall
D(i) states in part that each person per - be recognizable as a typical ELT sig nal;
forming an annual or 100-hour inspection
shall inspect the following com ponents of (4) The measured current draw in the
(the ELT): “OFF” (ARM) position and in the “ON”
position as specified by the ELT manu -
(1) (ELT unit and mount) for improper facturer; and
installation and insecure mounting.
(5) The automatic activation system.
NOTE: FAR 91.207(d) requires that the ELT be inspected within 12 calendar months after the last
inspection for -
1. Proper installation
2. Battery corrosion
3. Operation of controls and crash sensor
4. The presence of a sufficient signal radiated from its antenna (See 4.3.17
[Step 8] Antenna Test)
Note: the step numbers (i.e. Step 1, tions before handling. Re move the four
Step 2, etc.) which follow cor respond to screws from the battery pack. Before pro-
those listed in Figure 4-1. ceeding further, read the following advi-
sory to avoid damage to the ELT. For
4.3.1 (Step 1) Remove ELT detailed instructions refer to Section 4.5
Connections and Figure 4-4.
• On or before the battery replace ment “OFF” (down) position, activate the ELT
(expiration) date. by us ing a rapid forward (throwing) mo -
tion, in the direction of the arrow, fol -
4.3.4 (Step 3b) Re place/Re in stall lowed by a rapid reversing action. Verify
activation via the aural swept tone on the
Battery Pack
receiver. Following ac tivation, “RESET”
the unit by toggling the “ON/OFF” switch
To replace/reinstall the battery pack, con - to “ON” then back to “OFF”.
nect the 8-pin connector to the header on
the circuit board in the battery pack. Con -
nect the 2-pin power harness to the ELT. 4.3.6 (Step 5a) Electrical Check
This step will cause the ELT to activate.
Reset the ELT by toggling the “ON/OFF” Activate the ELT. As the unit will be on
switch on the ELT from “ON” to “OFF”. for three minutes it is reco mmended that
it be placed in a container capable o f
substantially at tenuating RF signals. Re -
Fit the battery pack into place dress ing
member that all tests must be per formed
wires away from the standoffs to avoid
within the first five minutes after the hour
pinching wires between standoffs and bat -
UTC (Universal Coordinated Time). Mon i-
tery pack. Install two screws diagonally
tor the following per formance criteria for
from each other to secure bat tery pack
three minutes (power output must be
during the tests that follow.
made at the end of the three minute pe-
riod).
Note: If the check-out is going to con -
clude with Step 4 below, then reseat the
4.3.7 (Step 5b) 121.5/243 MHz
battery pack on the ELT, dressing the
harness wires away from the standoffs to Power Output
avoid pinching the wires between the bat -
tery pack and the standoffs. Reinstall the Connect the equipment as shown below:
four Phillips head screws and tighten se -
curely. Do not over torque the screws.
ELT SPECTRUM
4.3.5 (Step 4) G-Switch Check BNC (Top) ANALYZER
CONNECTOR
NOTE: The ELT cannot be activated
this way unless pins 5 and 8 are Note: use a fresh battery pack (12.5
jumpered (this happens automatically volts nominal) or a 4 amp, 12.5 vdc
when the unit is locked into the power supply as power source.
mounting tray with the connector in
place). Because of the potential phys i- The test equipment specified in the fol -
cal damage which could occur through lowing steps is only a recommendation.
an improper jumper, it is recommended The use of other manufacturer’s models
that this step be performed only by an of test equipment ca pable of providing
experienced technician/mechanic. See equivalent mea surement re sults is ac cept-
“Installation” sec tion of this manual for able.
pin layout diagram. A test plug may be
obtained from ARTEX (p/n 151-2012) to Set the Spectrum Analyzer as follows:
use in performing this test.
• Cen ter Freq: 121.5MHz
While monitoring 121.5 MHz on an AM • Span: 1 MHz
receiver, and with the unit switch in the
• Res o lu tion Band width: 1 MHz
4.3.8 (Step 5c) 121.5 MHz Fre- Set the Spectrum An alyzer as follows:
quency
• Cen ter Freq: 406.025 MHz
The ELT transmitter frequency may be
measured as follows: • Span: 1 MHz
• Res o lu tion Band width: 1 MHz
Connect the frequency counter as shown • Ver ti cal Dis play: 10dB/Div
below: • Sweep: Auto
• Peak/Avg: Peak
• Ref er ence Level : 30 dBm
ELT Frequency • Time/Div: 20ms
BNC (Top) Counter
CONNCTOR • Max Hold: On
• At tenu ator (as re quired) on Input
If the 121.5 MHz carrier frequency is
Turn the ELT on and wait approxi-
within specified pa rameters, the 243.0
mately 50 seconds for the 406.025 MHz
MHz frequency will also be within spec i-
transmitter to turn on (transmitter sends
fied parameters.
out first signal at 50 seconds then every
50 sec onds thereafter). De termine the
The ELT should be within 50 ppm (+/- power output from the stored waveform.
6.075KHz) of 121.500000 MHz. The 406.025 MHz power output should
be 37 dBm +/- 2 dBm (3.16 W min to All “ON” state current measurements
7.94 W max). must be made with the RF outputs load-
ed with 50 ohms rated for 5 Watts
4.3.11 (Step 5f) Measure the (either a resistive load or equipment with
406.025 MHz Frequency 50 ohm impedance padded with 10 dB/ 5
Watt attenuator, i.e. a spectrum analyzer).
Ensure that adequate at tenuation rated
NOTE: The ELT may activate (turn
for 406.025 MHz, 37 dBm and 5 Watts is
installed be tween the ELT’s 406.025 MHz “ON”) when the various con nections a r e
output and the input to the frequency initially made during the following current
counter to prevent damaging the fre - tests. This is normal. Reset the unit to
quency counter’s input circuitry. “OFF” ,if this happens, by toggling the
ON/OFF switch to “ON” and back to
“OFF”.
Set up the equipment as shown below:
CAUTION: The fol lowing tests involve “ON” State Current Mea sure-
measurements of the lithium battery pack. ment:
Exercise ex treme caution to avoid causing
a short circuit con dition which will blow NOTE: Current draw dur ing this test
the fuses on the battery pack. It is rec - may ex ceed 3.5 Amps during the
ommended that only an experienced tech - 406.025 MHz burst. Ensure the ammeter
nician perform these tests. is set on the appropriate range to ac-
commodate this level of current.
A test harness (p/n 611-0024) may be
ordered from ARTEX Aircraft Supplies at
• Ac ti vate the ELT, al low to sta bi lize.
1-800-547-8901.
• The mea sured steady state cur rent
All tests must be performed in an RF should not ex ceed 200 milliamps (mA).
screen room or with the ELT in a When the 406.025 MHz mod ule is on
shield-ed container that will substantially (gen er at ing the 406.025 MHz burst)
attenuate the RF signal.
the cur rent may ex ceed 3.5 Amps.
• Turn the ELT “OFF”. lems prior to advancing into the individual
Page displays described later.
• Dis con nect the test har ness 611-0024.
• Re con nect the 2-pin mod ule power har-
a) if a “BAD FRAME” message ap pears
ness. after the 3rd or 4th transmit attempt, the
• Re in stall the bat tery pack as de scribed Beacon Test Set is not receiving trans mit
in Sec tion 4.3.4 data. Verify that the SARSAT Beacon
Test Set does not have a low battery.
4.3.13 (Step 5h) Verification of Check the coax connection between the
ELT’s TPS connector and the SARSAT
Digital Message
Beacon Test Set. Check the internal ELT
coax connection between the TPS con -
Set up the equipment as shown below: nector and the 406.025 MHz module.
Finally, try a different battery pack.
↑ ↓ ← → F L Q EP
VERIFY MESSAGE
Me s g #1 Re ce ive d At RECEIVED “S’ TEST OK”
7 :1 0:30 1 3 F EB 199 9
S’ TEST OK
VERIFY AIRCRAFT
↑ ↓ ← → F L Q EP ID ADA9A5
Me s g #1 S TD LOC
ELT + EXT GP S
AIRCRAF T # ADA9A5
↑ ↓ ← → F L Q EP
Mes g #1 S TD LOC VERIFY HOMING FREQUENCY
Hom ing: 1 21.5 MHz
BCH: 19A1D7 VALID
Long Mesg.
Page 4 contains the complete mes sage Short Message Programmed ELT’s
in Hexadecimal no tation. The third line is
an ID string that is unique to the beacon For ELT’s that have been pro grammed
being tested. Verify that ID string on the for a Short Message protocol ver ify that
third line matches the ID printed on the “S’ TEST OK” is displayed on Page 2,
product label of the 406 ELT. NOTE: For verify on Page 3 that the frequency
ELT’s installed with an ELT/NAV Interface passes and that the correct coun try is
where the Interface is used to encode the displayed. Ver ify that the 15 digit hex
24 bit aircraft ad dress, the ELT will be code displayed on the bottom line of
automatically re-programmed by the In ter- Page 4 matches the 15 digit hex code
face and will need to be re-labeled with printed on the ELT product label. All
the new 15 digit hex ID string. other information dis played may be dis re-
garded.
Page 5 describes the protocol type, the
type of beacon, and the aircraft ID or unit NOTE: Contact your local Artex dealer
serial number. Ver ify that the aircraft ID for availability of Portable SARSAT Bea -
matches the 24 bit address of the aircraft con Test Sets (ARTEX p/n 453-0131) or
(you will need to convert the aircraft’s Oc - call Artex direct at 1-800-547-8901.
tal code to Hex).
4.3.14 (Step 5i) Reset ELT
Page 6 contains information on the hom -
ing transmitter and error checking. To “RESET” the ELT, move the switch
to the “ON” position then back to the
Page 7 contains information confirming “OFF” posi tion.
that the long message (position data) is
present. 4.3.15 Step 6 Reinstall ELT
Page 8 contains the position data as re - Reinstall the ELT into aircraft as follows:
ceived from the navigation system. Verify
that the position data is present for lat i-
In sert the ELT into the mounting tray
tude and longitude if us ing ELT/NAV In -
at an angle so that the locking ears at
terface.
the end opposite the direction-of-flight ar -
row fit into the mounting tray locking
Page 9 is the main menu screen which slots. Fit the protective top cover onto
is reached by pressing “Q”. the ELT. Ensure that the slots at the end
of cover fit over the locking ears on the
Serialized Protocol (Long Message) ELT prior to fitting cover into place at
the con nector end. Feed the two coax
For ELT’s that are programmed with se- cables through the holes in the end cap
rialized pro tocol verify that “S’ TEST OK” and connect them to their respective con-
nections on the ELT. Position the end If a problem is detected, the LED pro-
cap and connector assembly onto the vides a coded signal following the initial
ELT and tighten the two thumbscrews se - 1 second pulse. The coded signal and
curely. Visually in spect connections en sur- related problem are as follows:
ing that they are seated properly.
• a) 1 flash in di cates a G-switch loop
4.3.16 (Step 7) Installed Trans -
open fail ure.
mitter Test (Self Test)
• b) 3 flashes in di cates a 406.025 MHz
Perform the transmitter tests by ac ti vat- trans mit ter prob lem (i.e. bad or un con-
ing the ELT and listening on 121.5 MHz. nected coax ca ble, an an tenna prob-
Be sure to follow the procedures as out- lem, low power out put or a pro gram -
lined under “Transmitter Test” in Section ming er ror).
3, page 3-17 of this manual.
• c) 5 flashes in di cates there is no nav i -
ga tion data pres ent. This is most likely
• If your ELT front panel in di ca tor light is
due to im proper wir ing be tween the
wired through ei ther the air craft mas ter
sys tem in ter face con nec tions, im proper
or the avi on ics mas ter switch, make
pro gram ming, in valid nav i ga tion data or
sure these switches are turned on.
an ELT/NAV In ter face unit (453-6500)
• Tune a re ceiver (usu ally the air craft ra- is not be ing uti lized.
dio) to 121.5 MHz.
• d) 7 flashes in di cates a bat tery prob lem
• Turn the ELT air craft panel switch to (i.e. bat tery us age time over an hour).
“ON”, wait for 3 sweeps on the re ceiver,
which takes about 1 sec ond, and then There is a sequence assigned to the
turn the switch back to the “ARM” problem report which is the same order
(OFF) po si tion while pay ing spe cial at- as listed above. If the G-switch circuit
has a failure, there will be a single flash.
tention of the LED ac tiv ity upon en ter ing
If there also is a 406.025 MHz trans mit-
the “ARM” (OFF) con di tion. ter problem then after the single flash
and a 1 second pause, 3 flashes would
To pass the test, you must hear the 3 appear.
sweeps AND see the front panel light im -
mediately begin to flash continuously. NOTE: For installations us ing the
During the ON to OFF transition, the mi - ELT/NAV Interface, there is an error con-
croprocessor in the ELT checks the dition where the LED on the ELT and re-
“G-Switch” (automatic ac tivation switch) mote switch will flash rapidly. This oc curs
latching cir cuit, pins 5 & 8 on the 12-pin 2 minutes after power is applied to the
connector at the ELT; the 406.025 MHz ELT/NAV Interface if the ELT is not re -
transmitter for proper RF output; that posi- sponding because ei ther 1) the ELT is
tion data is present and a battery check. programmed for a protocol other than 24
If the ELT is working properly, the se- bit and the ELT/NAV Interface has been
quence following entry to the “ARMED” strapped for a 24 bit address or 2) the
(OFF) condition will result in the panel RS-232 TX line from the ELT (pin 12) to
LED staying illuminated for approximately the ELT/NAV Interface (pin 10) is not
1 second, then extinguishing. connected.
Enter the date the test technician’s in- 4.5. ELT Battery Pack Re-
itials and whether the ELT passed or placement
failed into the aircraft’s logbook.
NOTE: The battery pack contains
static sensitive parts, take ESD pre cau-
4.4. Summary of Minimum tions before handling. Re move the four
Requirements screws from the battery pack. Before pro-
ceeding further, read the following advi-
4.4.1 Specifications @ 121.5 MHz sory to avoid damage to the ELT. Also
refer to Figure 4-4.
• Care fully dis con nect the har ness from Connect the 2-pin connector to the re -
cessed connector inside the ELT body.
the 8-pin con nec tor on the small cir cuit
This step will cause the ELT to activate.
board in the bat tery pack. Do not short Reset the ELT by toggling the “ON/OFF”
con nec tor pins. switch on the ELT from “ON” to “OFF”.
• Dis con nect 2-pin har ness. Reseat the battery pack on the ELT,
dressing the harness wires away from the
Inspect the battery pack and underside standoffs to avoid pinching the wires be -
of ELT. Battery cells, components and tween the battery pack and the standoffs.
connectors should be corrosion free. The
underside of ELT should be corrosion Connect the SARSAT Beacon Test Set,
free. Inspect for any broken wires or con- through a 30 dB (minimum) at tenuator,
nections. En sure the battery housing is to the ELT’s TPS connector. Activate the
free of cracks or other visible damage. ELT and allow the ELT to transmit 3 t o
4 406.025 MHz bursts. Thereupon, ver ify
The battery pack must be replaced with that there is not a “BAD FRAME” or
a new one: NORMAL BAD" message on the Test Set
display which would indicate a problem
with the battery pack (i.e. a bad IC on
• Af ter use in an emer gency; the battery cir cuit board).
• Af ter an in ad ver tent ac ti va tion of un-
known duration; Install the four Phillips head screws and
tighten securely. Do not over torque the
• When the to tal of all known trans mis-
screws.
sions ex ceeds one hour;
• On or be fore the bat tery re place ment Once the ELT has been tested, as ap -
(expiration) date. Note: The bat tery plicable, and reinstalled in the aircraft a s
pack (452-0133) ex pires 5 years from described in this chapter, apply the bat -
the date (month) it is shipped from tery expiration date label provided with
the battery pack to the exterior of the
Artex.
ELT (i.e. on the end cap or other vis i ble
location).
When installing a new battery pack, re-
move the paper backing from the rubber
Enter pertinent battery replacement in for -
seal at the connector end of the battery
mation in the aircraft log book and fill
pack. It is recommended that this seal be
out any other documentation required b y
coated with a non-petroleum based sil i-
local au thority.
cone grease (i.e. GE G-635) to provide a
moisture re sistant seal once the battery is
installed. If you have any questions re garding the
Battery Pack Replacement Procedure,
please contact Artex Aircraft Sup plies a t
To replace/reinstall the battery pack, con -
1-800-547-8901.
nect the 8-pin connector to the header on
the circuit board in the battery pack.
PEAK EFFECTIVE RA DI- Minimum 50mW (17dBm) 5 Watts (+/- 2dB) PERP
ATED POWER (PERP) PERP for 50 hours at or EIRP for 24 hours at
-20C or 100mW EIRP -20 C
(20dBm) for 48 hours at
-20C.
OPERATING SPEED 110-320: 350 KNOTS TAS 110-320: 350 KNOTS TAS
110-328-01,, 110-333 AND 110-328-01,, 110-333 AND
110-337: MACH 1 110-337: MACH 1
ANTENNA HEIGHT
110-320 16.50" (BASE-TO-TIP HEIGHT)
110-328-01 9.00" (BASE-T0-TIP HEIGHT)
110-333 10.10" (BASE-TO-TIP HEIGHT)
110-337 7.75" (BASE-TO-TIP HEIGHT)
5.2 APPROVALS:
C406-2
C406-2HM
APPENDIX A
DOCUMENTATION & LICENSE
DATA
An available document, which is highly With a current Private Air craft Ra dio Sta-
recommended but not required, is Doc u- tion License, no further station licensing is
ment No. RTCA/DO-182 entitled “Emer - required for the ELT installation.
gency Locator Transmitter (ELT) Equip-
ment Installation and Performance” and A Pri vate Aircraft Ra dio Station license
may be obtained from: may be obtained by filing FCC form 404.
APPENDIX B
REGISTRATION REQUIREMENTS
B.1. REGISTRATION
NOAA/NESDIS
SARSAT Operations Di vision
When a 406.025 MHz ELT is installed in Code E/SP3
an aircraft, it is imperative that the air craft Federal Building 4
owner register the ELT. In the United Washington, DC 20233
States the National Oce anic and At mo-
spheric Administration (NOAA) is the reg-
istration agency. Each 406.025 MHz ELT
contains a unique identification code that Following this page (B-2) you will find a
is transmitted to the satellite. This helps registration form (570-1023) that can be
the “Rescue Coordination Cen ter” (RCC) used to register your 406 MHz ELT or to
determine whether an emergency ac tually transfer ownership within the United
has occurred. The unique identification States.
permits ac cessing a data base. In the
United States the data base contains the For Canadian Installations the ELT must
following: be registered with the Canadian Beacon
Registry of the National Search and Res -
• Owner’s Name
cue Secretariat
• Address 275 Slater Street, 4th floor
• Tele phone Num ber Ottawa, Ontario
• Air craft Type K1A 0K2
Telephone: 613-996-1505
• Air craft Reg is tra tion Num ber
or 800-727-9414
Fax: 613-996-3746
This data facilitates inquiries a s to the
whereabouts of the aircraft, the ex istence
WARNING: If the ELT is moved to a
of a flight plan and so forth. The above different aircraft than which it was orig i-
information should be kept up to date,
nally registered with, the ELT must be
with any changes to the data corrected re-registered and the product label
(i.e. change of address, phone numbers,
re-marked to indicate the new pro gram-
etc.).
ming and/or new country of registry.
The following address should be used to
register and obtain information on how to
If the 406.025 MHz ELT is to be used
register 406 MHz ELT’s in the United in a country other than the United States,
States:
the Civil Aviation Authority in the ap pli ca-
ble country must be contacted to obtain
the correct registration form.
APPENDIX C
NUMBERS
APPENDIX D
ELT/NAV INTERFACE OPERATION
TO ELT
ANTENNA'S
ELT
ELT/NAV
INTERFACE TO 24 BIT
SWITCH
TO COCKPIT BLOCK
REMOTE
SWITCH &
ARINC 429
/RS-232