Documente Academic
Documente Profesional
Documente Cultură
Mechatronics in Automotive
From the first electric intermittent windscreen wiper to the self driving electric car
2014 Punch Powertrain Strictly confidential. All rights such as copying and passing on to third parties reserved by Punch Powertrain.
300k
2014 Punch Powertrain Strictly confidential. All rights such as copying and passing on to third parties reserved by Punch Powertrain.
Product Portfolio
VT5 300Nm
Time
Development
Advanced
EV powertrains
Twinspeed EV gearbox
emKERS rear axle flywheel solution
MecHybrid flywheel hybrid CVT
Agenda
• Historic (incomplete) overview of Automotive mechatronics
• Power steering and robotized gearboxes
• Hybrid and the electric car
• 48V and the self driving car
• Conclusion & Outlook
Mechatronics ≠
electro-mechanical designs
Mechatronics =
multidisciplinary engineering
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Historic overview – icons in time
Start century of the mechatronic power 48V platform
mass market petrol steering (1990s- (2017-
car (T-Ford,1914)
revival electric
electronic engine car (2010-
controls (1980s-
today
electric power
Toyota Prius • autonomous
window (1950s-
hybrid car (1997) car (2020-
• hydrogen car
• solar car
• ….
robotized gear-
electric car electronic windscreen boxes (2000-
(1880-1920) wiper (late 1960s-
rack mounted
EPS
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electric power steering –
mechatronic system layout
• vehicle speed
• emergency
• parking assist
• lane keeping
• ….
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Self parking thanks to EPS
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Next generation self parking…?
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Toyota Prius – first mass market hybrid
I/B
1997,
5.6 L/100 km
(US-EPA)
2004,
5.1 L/100 km
(US-EPA)
2010,
4.8 L/100 km
(US-EPA)
Dual Clutch
Transmission
(DCT)
Automated Manual
Transmission (AMT)
DCT
AMT
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Robotized gearboxes – CO2 and comfort
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Revival electric car – now to stay
• Do you think they stay because now, EVs look better than ever?
Birth of the mass gasoline car market, like any good product it is
…and everybody took the noisy, shaky and stinky engine for granted
…being completely unaware about the future environmental impact
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Revival electric car – now to stay
100 years later….
(Re)birth of the mass EV car market, like any good product it should be
• Market growth cuts the prices and accelerates further growth, etc. etc. 15
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48V platform –
CO2 and expansion of mechatronics
• Let’s not completely rule out the engine for the next 20 yrs or so, as the
price of battery technology is still (too) high and the energy density (too) low
• However, use the engine and other appliances only when necessary and
with great efficiency.
• This requires far-going advances in mechatronics boosted by 48V board net
• These 48V mechatronics can stay when the engine finally leaves the car...
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48V platform –
CO2 and expansion of mechatronics
(Courtesy BMW)
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2014 Punch Powertrain Strictly confidential. All rights such as copying and passing on to third parties reserved by Punch Powertrain.
48V platform –
CO2 and expansion of mechatronics
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48V platform –
CO2 and expansion of mechatronics
48V machine + flywheel
≈ full hybrid
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Autonomous car –
logical step for the connected consumer
• Why is the autonomous car coming so fast into the market (<2020)?
• Safety, fuel efficiency, transport efficiency, convenience, etc. etc.
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Autonomous car –
full reliance on mechatronics
4 Levels of autonomy defined by NHTSA (excluding level 5)
(Level 0 - no autonomous functions, warnings at most)
Level 1 - one autonomous function such as ACC, LKA, CMBS
Level 2 - partial autonomy: multiple automations, driver still “watchdog”
Level 3 - limited self-driving: Autopilot in certain conditions
Level 4 - full self-driving: Autopilot for entire trip, car may be manually
controllable in case of Autopilot-disfunctionality.
(Level 5 – same as Level 4, however no means for manual control)
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Conclusion & Outlook
100 years ago, the mass market petrol car market “ignited” the
disappearance of the electric car, but not the electric domain
Since then electro-mechanical solutions and “mechatronics” later on has
been offering an ever increasing amount of innovative car functions
Before the end of this decade, this will be further boosted by the introduction
of the 48V board net platform
After 100 years of car mass market, the revival of the electric car changes the
automotive industry and many other industries in unexplored directions
The (electric) car is finally becoming a real “automobile” through consecutive
stages of autonomy, mechatronics is the key enabling art for this
Regardless of its maturity, the automotive industry has just begun to get truly
smart, clean and exciting!
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