Documente Academic
Documente Profesional
Documente Cultură
SPECIFICATION FOR
OCTOBER 2005
J312 ( Rev 10/05 )
© National Grid Gas plc 2005- All Rights Reserved
T/SP/F/14
CONTENTS
Page
FOREWORD iii
1. SCOPE 1
2. REFERENCES 1
3 DEFINITIONS 1
4. DESIGN 2
4.1 General 2
4.7 Flanges 2
5. MATERIALS 2
5.6 Grout 3
5.8 Documentation 4
6. MANUFACTURE 4
6.1 General 4
Page
10.1 General 6
12. VARIANTS 6
13. STORAGE 6
14.4 Grout 7
APPENDICES
A LIST OF REFERENCES 9
B PREFERRED SUPPLIERS 10
D FITTING CONFIGURATION 12
FOREWORD
th.
This Specification was approved by the Transmission Standards Manager, on 6 October 2005 for use
by managers, engineers and supervisors throughout National Grid Gas.
National Grid Gas documents are revised, when necessary, by the issue of new editions. Users should
ensure that they are in possession of the latest edition by referring to the Gas Documents Library
available on infonetUK (company intranet.)
Compliance with this document does not confer immunity from prosecution for breach of statutory or
other legal obligations.
BRIEF HISTORY
KEY CHANGES (Identify the changes from the previous version of this document)
Section Amendments
DISCLAIMER
This document is provided for use by National Grid Gas and such of its contractors as are obliged by the
terms and conditions of their contracts to comply with this document. Where this document is used by any
other party it is the responsibility of that party to ensure that this document is correctly applied.
should: indicates best practice and is the preferred option. If an alternative method is used then a
suitable and sufficient risk assessment must be completed to show that the alternative method delivers
the same, or better, level of protection.
SPECIFICATION FOR
GROUTED TEES FOR HOT TAP AND STOPPING OFF
CONNECTIONS (FOR OPERATING PRESSURES 7 BAR TO
100 BAR INCLUSIVE)
1. SCOPE
This specification details the requirements for the materials, manufacture and inspection of grouted tee
fittings intended for use on the National Grid Gas transmission gas pipeline system up to a maximum
operating pressure of 100 bar. The fittings covered in this specification are full encirclement split tees,
attached to the pipeline by bolting together of split shells and then grouting the annular space between the
assembled shells and outer surface of the pipeline with an epoxy resin.
The procedure for the pipeline installation of fittings conforming to this specification is given in National
Grid Gas specification T/PR/P/19.
2. REFERENCES
This specification makes reference to the documents listed in Appendix A. Unless otherwise specified the
latest edition of the documents, including all addenda and revisions, must apply.
3. DEFINITIONS
For the purposes of this specification the following definitions must apply:
Contractor: the person, firm or company with whom National Grid Gas enters into a contract to which
this specification applies, including the Contractor’s personal representatives, successors and permitted
assigns.
Fitting: the Grouted Tee connection, including the branch seal, grout containment seal, grout, and all
fittings.
Body Shell: the top or bottom half shells, excluding the branch pipe.
Branch Seal: the elliptical seal inside the shell around the branch aperture.
Grout Containment Seal: the annular epoxy putty seal between pipe and shell at each end of the fitting.
Specialist Assessment: Technical assessment carried out by persons responsible for the design of the
Grouted Tee or competent person/body nominated by the specialist contractor.
Specialist Contractor: the company approved by National Grid Gas for carrying out a specialist
assessment.
Preferred Supplier: the list of preferred suppliers for the components required for the Fitting is given in
Appendix B.
RT: Radiography
4. DESIGN
4.1 General
The design of the Fitting must be based on information provided by National Grid Gas as detailed in
Appendix C.
4.7 Flanges
The flanges on the Fitting branch must be ANSI Class 600 and in accordance with T/SP/F/1.
5. MATERIALS
5.1 Fitting shell and branch
The steel plate used for the Body Shell, and the longitudinal flanges, must conform to the requirements of
BS EN 10028-3 Grade P460 NL1.
The Branch must conform to the requirements of EN 10208-2, or National Grid Gas TS-C4Gas-PIP0
specification. If submerged-arc welded pipe is used, the seam weld must be located away from the high-
stress crotch area.
Alternative materials for either the shell or branch may be proposed by the Contractor for consideration as
a variant by National Grid Gas or its approved specialist contractor.
The nuts for fastening the Body Shells together must be to BS 4882 Grade M2H.
The washers for the above bolts must be to BS 4320 BRT finish.
Spreader plates and shims must be fastened using hex socket head screws to BS EN ISO
Alternative sizes or grades may be proposed by the Contractor for consideration as a variant by National
Grid Gas or its approved Specialist Contractor.
The material must be based on high grade nitrile (HNBR) with a Shore hardness of 70.
The containment ring supporting the main branch seal must conform to the requirements of BS EN
10028-3 Grade P460 NL1.
Alternative materials may be proposed by the Contractor for consideration as a variant by National Grid
Gas or its approved specialist contractor.
5.6 Grout
The grout must be sourced from the Preferred Supplier: SBD. The grout is a three component pourable
grout based on a Bisphenol A/F epoxy resin, blended aliphatic polyramine hardeners and a blended silica
sands and inert fillers containing very small quantities of respirable silica.
Alternative materials may be proposed by the Contractor for consideration as a variant by National Grid
Gas or its approved specialist contractor. The selected grout must have the following properties:
5.8 Documentation
The Contractor must make available to National Grid Gas, for review and approval by the specialist
contractor, all documentation, including:
§ Test certificates
§ Material certificates
§ Welder and weld procedure qualification test certificates including NDT and PWHT records
§ Certificates of conformity, necessary to prove compliance with the requirements of this
specification.
6. MANUFACTURE
6.1 General
Before production commences, the proposed welding and manufacturing processes and procedures,
together with any repair procedures must be approved by National Grid Gas or its approved specialist
contractor.
The Contactor must ensure that the dimensions of equipment manufacture, components, and assembly
including welding, comply with the approved drawings and specifications.
Weld root penetration in the bore of the Fitting must be carefully controlled and all welds must be
sufficiently ground to ensure satisfactory crack detection.
The Contractor must submit procedures on the appropriate National Grid Gas forms, for all applicable
NDT techniques before production commences.
All operators of NDT equipment must have a thorough knowledge of the operation of the equipment to be
used and must be required to demonstrate their ability to carry out the agreed procedure methods to the
satisfaction of National Grid Gas or its approved specialist contractor.
The Contractor must use MT, and UT or RT for all welds as required and agreed with National Grid Gas
or its approved specialist contractor. Where RT is applied, this must be X-radiography.
All NDT carried out on the fittings must be in accordance with the relevant BS EN Standards. In addition
the Contractor must supply National Grid Gas or its approved specialist contractor with the inspection
procedures and inspection reports for each inspection technique used.
The pressure test must be held for a period of not less than 30 min. The test pressure must be 150 barg;
1.5 times the maximum rated design pressure of the fitting.
All test instrumentation used must be covered by approved calibration certificates issued within the
previous six months. These certificates must be made available to National Grid Gas or its approved
specialist contractor.
Marking and attachment of the details to the Fitting must be by suitable means, and should be clearly
visible after coating. The method used must be compatible with the fitting material and must not have a
deleterious effect on it.
§ After completion of all tests, both the inside and outside surfaces of the fittings must be grit
blasted in accordance with BS 7079, Sa 2.5 quality.
§ Within 4 hours of grit blasting, the external surface must receive an approved coating
and/or wrapping using National Grid Gas approved coatings, in accordance with the
instructions set out in the National Grid Gas specification CW5 and supplements, and
conform to BS EN 12068:1999.
The installation may be protected in accordance with BS EN 12954:2001, and BS 7361-1:1991, generally
by the use of a sacrificial anode system. If a sacrificial anode is used this allows a reduction in the
frequency functional checks in comparison to an impressed current system.
§ After completion of all tests, both the inside and outside surfaces of the Fitting must be grit
blasted in accordance with BS 7079, Sa 2.5 quality.
§ Within 4 hours of grit blasting, the external surface must be coated in accordance with
National Grid Gas specification PA/10.
All nuts, bolts and other loose items must be parcelled and tagged with appropriate information
12. VARIANTS
A Contractor must only propose variants to this specification where the text indicates that variants would
be considered by National Grid Gas or its approved specialist contractor.
13. STORAGE
Storage of grout and branch seal must conform to the manufacturer's specifications.
14.4 Grout
The grout must be injected in accordance with T/PR/P/19.
APPENDIX A
LIST OF REFERENCES
This specification makes reference to the documents listed below (see clause 2):
European Standards
BS EN 10028-3 Specification for flat products made of steels for pressure purposes. Part
3. Weldable fine grain steels, normalized.
BS EN 10208-2 Steel Pipes for pipelines for combustible fluids – Technical delivery
conditions. Part 2 Pipes of requirement class 2.
BS EN 1092 Flanges and their joints. Circular flanges for pipes, valves, fittings and
accessories, PN designated. Steel flanges.
BS EN 1011-2 Recommendations for welding of metallic materials. Arc welding of
ferritic steels.
BS EN 12068 Cathodic protection. External organic coatings for the corrosion
protection of buried or immersed steel pipelines used in conjunction with
cathodic protection. Tapes and shrinkable materials.
BS EN 12954 Cathodic protection of buried or immersed metallic structures. General
principles and application for pipelines.
BS EN ISO 12944 Paints and varnishes.
British Standards
BS 4882 Specification for bolting for flanges and pressure containing purposes.
PD 5500 Specification for unfired fusion welded pressure vessels.
BS EN 10160 Specification for acceptance levels for internal imperfections in steel
plate, strip and wide flats, based on ultrasonic testing.
BS 7079 Preparation of steel substrates before application of paints and related
products.
BS 7361 Cathodic protection. Code of practice for land and marine applications.
APPENDIX B
PREFERRED SUPPLIERS
1. FTL Seals Technology Ltd ……………..…… (For supply of main primary branch seal)
Bruntcliffe Avenue
Leeds 27 Business Park
Morley
Leeds
LS27 0TG
APPENDIX C
INFORMATION SUPPLIED BY NATIONAL GRID GAS FOR FITTING DESIGN
The following information is required to define the requirements specification for the Grouted Tee
connection:
8. Orientation of installation:
APPENDIX E
COMPONENT DIMENSIONS AND BOLT LOADING
Table E.1 – Shell and Branch Details
Grouted Tee Size Shell Details Branch Details
Branch
Pipe Branch
Shell Wall Branch Wall Length from
Nominal Nominal Shell ID Shell Length Branch ID
Thickness Thickness top of shell to
Size Size
flange weld
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
50 131 300 10 55 7 45
100
100 131 300 10 105 7 45
50 185 300 10 55 7 45
150 100 185 300 10 105 7 45
150 185 450 10 156 10 60
100 236 300 12 105 7 45
200
200 240 600 15 205 10 60
100 290 300 15 105 7 45
250 150 290 450 15 156 10 60
250 294 750 18 256 12 75
100 341 300 18 105 7 45
300 150 341 450 18 156 10 60
300 352 900 20 305 15 90
100 373 350 18 105 7 45
350 200 377 600 20 205 10 60
350 384 1050 20 337 15 90
100 423 400 18 105 7 45
400 300 434 900 25 305 12 75
400 434 1200 25 388 18 110
150 474 450 25 156 10 60
450 300 485 900 25 305 15 90
450 491 1350 25 437 20 120
150 525 500 25 156 10 60
500 300 536 900 30 305 15 90
500 542 1500 30 488 20 120
150 627 600 25 156 10 60
600 300 638 900 30 305 15 90
600 646 1800 35 589 25 150
200 783 750 30 205 10 60
750 450 796 1350 35 437 20 120
750 798 2250 45 742 25 150
200 935 900 35 205 10 60
900 450 948 1350 40 437 20 120
900 950 2700 50 894 35 210
250 1088 1050 40 256 10 60
1050 600 1103 1800 50 589 25 150
1050 1119 3000 60 1040 40 240
300 1248 1220 45 305 15 90
1220 900 1256 2700 60 894 40 240
1220 1272 3600 60 1193 55 330
- 18 -
Pipe Branch Outer edge Distance
Flange Flange Bolt Number of Pitch of Bolt Hole Bolt Bolt
T/SP/F/14
A B C D E
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
50 25 50 18 120 184 4 75 18 M16 100
100
100 25 50 18 120 184 4 75 18 M16 100
50 30 90 44 174 266 4 75 26 M24 130
150 100 30 90 44 174 266 4 75 26 M24 130
150 30 90 44 174 266 6 75 26 M24 130
100 30 90 44 228 320 4 75 26 M24 130
200
200 30 90 44 232 324 8 75 26 M24 130
100 30 90 44 282 374 4 75 26 M24 130
250 150 30 90 44 282 374 6 75 26 M24 130
250 35 90 41 284 382 10 75 26 M24 140
100 50 100 42 326 442 4 75 32 M30 190
300 150 50 100 42 326 442 6 75 32 M30 190
Table E.2a – Flange Details
- 19 -
T/SP/F/14
Grouted Tee Size Seal Details Load Spreader Plate Details Elliptical seal containment ring
- 20 -
Total
Seal Contact ID along
Pipe Branch combined ID around pipe
Identification Seal Seal Seal angle pipe
T/SP/F/14
- 21 -
T/SP/F/14
Grouted Tee Size BOLT LOADING DETAILS
- 22 -
Pipe Branch Number Of Tensile Target Bolt Minimum Bolt Maximum
Flange Bolt Bolt Effective
T/SP/F/14
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm²) (kN) (kN) (kN)
50 25 4 16 100 66 157 82 77 88
100
100 25 4 16 100 66 157 82 77 88
50 30 4 24 130 84 353 185 173 197
150 100 30 4 24 130 84 353 185 173 197
150 30 6 24 130 84 353 185 173 197
100 30 4 24 130 84 353 185 173 197
200
200 30 8 24 130 84 353 185 173 197
100 30 4 24 130 84 353 185 173 197
250 150 30 6 24 130 84 353 185 173 197
250 35 10 24 140 94 353 185 173 197
100 50 4 30 190 130 561 294 275 314
300 150 50 6 30 190 130 561 294 275 314
300 50 12 30 190 130 561 294 275 314
Table E4a – Bolt Loading Details
- 23 -
T/SP/F/14
T/SP/F/14
APPENDIX G
DEFECT ACCEPTANCE LEVELS FOR THE STARTING MATERIAL
TABLE G.1 - Laminar defects in a single plane
Grade Minimum Intercept Maximum Area Of Total Defect Scan
Considered Individual Defect In Any Area 1 m x 1 m Interval
mm mm² mm² mm
A 13 3200 12 000 75
Note – In computing total defect area, consider defects in excess of 650 mm²
TABLE G.2 - Inclusion clusters - other than laminar defects referred to in Table F.1
Total Defect Area/
Minimum Intercept
Grade Plate Area Scan Interval
Considered
mm mm²/m² mm
1 50 3900 maximum 75
Notes
1. The minimum size of cluster which must be considered as an accountable defect and therefore
included in the ‘total defect area’ is 6500 mm²
2. After totalling the areas of inclusions and dividing by the area of the plate, the average distribution
must not exceed 3900 mm²/m²
3. Clusters of inclusions must be regarded as a continuous area, if the distance between individual
inclusions is less than 12 mm
1. Grades A and 1 correspond to BS EN 10160, except that edge testing is not required.
2. The 'minimum intercept considered', refers to the length of the scan line intercepted by a
discontinuity. If the length of the scan line intercepted is less than the value given in Table G.1.
the defect must be considered as an inclusion and assessed under Table G.2.
APPENDIX H
DEFECT ACCEPTANCE LEVELS FOR THE FINISHED PRODUCT
The defect acceptance levels for the finished product given in Tables H.1, H.2 and H.3 are generally in
accordance with PD 5500, but with certain alterations or additions.
Defects exceeding the limits, or different to types given, will be subject to agreement after due
consideration of material, stress and environmental factors.
ENDNOTE
Comments
Comments and queries regarding the technical content of this document should be directed to:
Buying documents
Contractors and other users external to National Grid Gas should direct their requests for further copies
of National Grid Gas Documents to the department or group responsible for the initial issue of their
contract documentation.
Copyright National Grid Gas plc 2005 ©, all rights reserved. No part of this publication may by reproduced
in any material form (including photocopying and restoring in any medium or electronic means and
whether or not transiently or incidentally) without the written permission of National Grid Gas plc except in
accordance with the provisions of the Copyright, Designs and Patents Act 1988