Top Concerns Found at 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Operation conducted at TOTAL

Air Seat Leak A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 W 1

Hydro Seat Leak b 0 0 0

Joint Leak c 8 0 0 1 5 2 1 17

dddd d 7 17 12 36

ddddd e 6 16 11 33

Total 21 33 23 1 5 3 1 87
 Resp Actions / comments Start Date

R 1. Changed magenet 1/11/1900

1. Replaced by body seal

 Calc.

Top Concerns Found at 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total

Air Seat Leak A 1 1
Hydro Seat Leak b
Joint Leak c 8 1 5 2 1 17
dddd d 7 17 12 36
ddddd e 6 16 11 33
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Total Rejects 21 33 23 1 5 3 1 87

Page 3
 Title 87

Daily Defects Trend

Top Concerns Resp Action & Comments Date
50

1 Air Seat Leak R 1. Changed magenet 1/11/1900

2 Hydro Seat Leak 0 0 12/30/1899

33 3 Joint Leak 0 1. Replaced by body seal 12/30/1899

4 dddd 0 0 12/30/1899
No: of defects

23
21 5 ddddd 0 0 12/30/1899

5
3
1 1
1

10

11

12

13

14

15

16

17

18

19

20

21

22

24

25

26

27

28

29

30

31
23
Day

Top Concerns Operation conducted at Found at 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 0

1 Air Seat Leak W A 1 1

2 Hydro Seat Leak b 2

3 Joint Leak c 8 1 5 2 1 3

4 dddd d 7 17 12 4

5 ddddd e 6 16 11 5
 Weekly Defects Trend
Week
90
Sl No Top Concerns 1 2 3
80 1 Air Seat
77 Leak
2 Hydro Seat Leak
70
3 Joint Leak 8 1
60 4 dddd 36
5 ddddd 33
No: of Defects

50
Week 1 2 3
40 Total 77 1

30

20
9
10
1
1 2 3 4
Week
Week
4 5
1

4 5
9

4 5
Sl No Defect Description Found at Point of Origin

1 Spatters on the rail Fab 1 Railing section

Interim Containment Action Date Responsibility Causes

Train operator and check the line for defects Contamination in gas
Method of welding
Chipping after welding
 Why 1 Why 2 Why 3 Why 4 Why 5 Root Cause

Change in settings

ter welding
 % Complete
Permanent Corrective Action Date Responsibility 20% 40% 60% 80%

Display chart with settings for various thickness

mplete
100% Remarks