Sunteți pe pagina 1din 8

Volkswagen Passat B4 - Vane pump, refill tank, hydraulic lines Page 1 / 8

48 - 3

Vane pump, refill tank, hydraulic lines - vehicles


with 4-cyl.-engine, assembly overview
Power steering pump is not designed to
be serviced. In case of a customer
complaint, determine the cause via the
pressure test and leak test, as well as
troubleshooting, suspension no. 16 . If
there is a malfunction, replace the vane
pump.

Note :

„ Replacement pumps from the distribution center do


not contain any fluid. Before installing, fill pump with
hydraulic oil G 002 000 and turn pump by hand.
Otherwise, the pump may be noisy when operating
or may even be damaged.

„ Oil type: Hydraulic fluid G 002 000

„ Oil capacity in system: 0.7 0.9 l

„ Do not reuse fluid you have drained.

„ Always replace seals.

„ Disposal Special information, suspension No 2 .


Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 2 / 8

„ Cooling line

„ Mounting on crossmember
Item - 9 -

„ Different versions according


to engine/transmission
48-4, Pressure hose mount
for vehicles with manual
transmission

„ Bracket

„ Pressurized line

„ Intake hose

„ Cooling line - hydraulic


pump

„ Hose clamp, 3 Nm
Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 3 / 8

„ Hydraulic pump

„ With belt pulley

„ Hydraulic pump

„ With ribbed belt pulley

„ Oil seal

„ Replace

„ Connecting nipple for


pressurized line

„ Banjo fitting, 35 Nm

„ Hex bolt, 10 Nm

Hydraulic lines, refill tank - vehicles with 4-cyl.-engine,


assembly overview
Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 4 / 8

„ Power steering gear

„ Sealing ring

„ Replace

„ Return line, 30 Nm

„ Pressure line, 30 Nm

„ Refill tank

„ Rubber ring

„ Hose clamp

„ Rubber insert

„ Nut insert

„ Bracket

„ Sheet-metal screw
Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 5 / 8

„ Hose clamp

„ Return hose

„ From power assisted


steering

„ Intake hose

„ Refill tank - cooling line

„ Cooling line

„ Threaded pin

„ Bracket

Power steering vane pump - vehicles with 4-cyl. engine,


removing and installing

Note :

„ Always replace self-locking nuts and bolts.

„ Replacement pumps from the distribution center do


not contain any fluid. Before installing, fill pump with
hydraulic oil G 002 000 and turn pump by hand.
Otherwise, the vane pump may be noisy when
operating.

„ Do not reuse fluid you have drained.


Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 6 / 8

„ Intake hose

„ Pressure hose

„ Hose clamp

„ Tensioning bolt

„ Tensioning V-belt Item -


11 -

„ 20 Nm

„ Front swivel bracket

„ 20 Nm

„ Tension bracket

„ 20 Nm

„ Bracket
Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 7 / 8

„ V-belt

„ 11.5 x 685 gasoline engine

„ 11.5 x 730 diesel engine

„ 11.5 x 755 gasoline engine


with air conditioning

„ 11.5 x 790 diesel engine with


air conditioning

„ Tensioning 48-3, V-belt -


4-cyl. engine, tensioning

„ Condition test

Repair Manual, Maintenance

„ 25 Nm

„ Belt pulley

„ When installing belt pulley


make sure belt pulleys of
crankshaft and vane pump
align

„ Spacing disc

„ Installed on vehicles with


diesel engine only

„ 20 Nm

„ Rear swivel bracket

„ Vane pump

„ Checking delivery pressure


48-2, Delivery pressure of
power steering pump,
checking

V-belt - 4-cyl. engine, tensioning


Vane pump, refill tank, hydraulic lines - vehicles with 4-cyl.-engine, assembly overview Page 8 / 8

- Tension V-belt by turning tension bolt using torque


wrench - A - ( Torque Wrech VAG1410 and V.A.G
1410/2 ).

Specified value:

„ Run-in V-belt, 4 Nm

„ New V-belt, 7 Nm

- Tighten clamp screw - 3 - of tension bolt to 25 Nm.

- Tighten hex bolt - 1 - to 45 Nm.

- Tighten hex bolt - 2 - and nut - 4 - to 25 Nm.

Note:

„ Nut - 4 - installed on gasoline engines only.