Volkswagen Passat B4 - Pressurized line and cooling line - vehicles with VR6 engine Page 1 / 6

48 - 4

Pressurized line and cooling line - vehicles with VR6

engine, assembly overview
Note :

„ Pressurized line mount varies depending on

transmission version 48-4, Pressure hose mount
for vehicles with manual transmission and 48-4,
Pressure hose mount for vehicles with automatic
transmission

„ Refill tank

„ Intake hose

„ Reservoir - cooling line

„ Cooling line
Pressurized line and cooling line - vehicles with VR6 engine, assembly overview Page 2 / 6

„ Mounting on crossmember
Item - 8 -

„ Pressurized line

„ Intake hose

„ Cooling line - hydraulic

pump

„ Hose clamp, 3 Nm

„ Hydraulic pump

„ Seals

„ Replace

„ Connecting nipple for

pressurized line

„ Banjo fitting, 35 Nm

„ Hex bolt, 10 Nm

„ Hose clamp, 3 Nm

„ Return line

„ Power assisted steering gear

- refill tank

Pressure hose mount for vehicles with manual transmission

Pressurized line and cooling line - vehicles with VR6 engine, assembly overview Page 3 / 6

Pressure hose mount for vehicles with automatic

transmission

Power steering vane pump - vehicles with VR6 engine,

removing and installing

Note :

„ Always replace sealing ring.

„ Do not reuse fluid you have drained.

„ Replacement pumps from the distribution center do

not contain any fluid. Before installing, fill pump with
hydraulic oil G 002 000 and turn pump by hand.
Otherwise, the vane pump may be noisy when
operating.
Pressurized line and cooling line - vehicles with VR6 engine, assembly overview Page 4 / 6

„ Hose clamp

„ Intake hose

„ Cooling line installed

between intake hoses at
vane pump and oil reservoir

„ Pressure hose

„ Mount varies depending on

transmission version 48-4,
Pressure hose mount for
vehicles with manual
transmission

„ Seal

„ Banjo fitting, 30 Nm

„ Power steering pump

Pressurized line and cooling line - vehicles with VR6 engine, assembly overview Page 5 / 6

„ Checking delivery pressure

48-2, Delivery pressure of
power steering pump,
checking

„ Ribbed belt

„ Removing

Repair Manual, 2.8 Liter VR6 2V

Engine Mechanical, Engine Code(s):
AAA, Repair Group 13,

„ Tension ensured by
tensioner roller

„ Belt path

Repair Manual, 2.8 Liter VR6 2V

Engine Mechanical, Engine Code(s):
AAA, Repair Group 13,

„ Condition test

Repair Manual, Maintenance

„ Belt pulley

„ Hex socket head bolt, 25 Nm

„ Hex bolt, M8 x 30, 25 Nm

„ Hex socket head bolt, M8 x 30,

25 Nm

„ Hex socket head bolt, M8 x 20,

25 Nm

„ Hex socket head bolt, M8 x 30,

25 Nm

„ Hex bolt, M8 x 30, 25 Nm

„ Bracket

„ For vehicles with air

conditioner, bracket can only
be removed after removal of
bracket for A/C compressor
Pressurized line and cooling line - vehicles with VR6 engine, assembly overview Page 6 / 6