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Inspection and Test Plan (ITP)

Document no. : ITP-Pre-001
Project No./Name : PTT CHEM I-4/2 PLANT SCR De-Nox Project Job No./name :- H=Hold Point Rev No. :0
Customer/Client : PTT Chemical Public Co.,Ltd. Item-Description Name : AQUEOUS AMMONIA STORAGE TANK (1/2) Q-3101 R=Review Point Date :23.04.2011
Customer Project no : - Serial No. :- W=Witness Point
Manufacturer : Getabec Energy Co.,Ltd. Drawing No./Rev. : PTT CHEM: S-11-A1-T3-00-001,CTCIT:XE380DENOX-025,Rev.0 SW=Spot witness
CODE : ASME SEC.VIII Div.1-2010 Edition CODE Stamp. : 'U' D=Documented
Quality Surveillance

Document
GETABEC
A.I CUSTOMER
Reference Document/Drawings/ Standard Production QA/QC
Item Area of activity Quality control activity Acceptance Criteria
Code

Point

Point

Point

Point
Signature Date Signature Date Signature Date Signature Date

1 Design calculation and drawings

1.1 Design data/calculations Review design data and calculations Technical requirement
D H H H H
Design code and standard ASME VIII & Project spec.

1.2 Drawing for approval Review drawing for approval Design Calculation,code and standard ASME VIII & Project spec. D H H H H

1.3 Drawing for construction Review drawing for construction Design calculations
D H H H H
Approved drawing ASME VIII & Project spec.

2 Material

2.1 Raw material for pressure part Verify material certificates and mfg. stencil marks Material certificates
D H H R
Material receiving reports Material specification

22
2.2 Raw material for non-presure pt.
pt Visual and dimensional inspection Drawing for construction
D H H
Purchase order Material specification

2.3 Welding consumable material Verify and visual inspection WPS

D H H R
Material receiving reports Mfg. specification

3 Welding

3.1 Welding Procedure Specification Review WPS Drawing for construction ASME IX D H H R H

(WPS)

3.2 Procedure Qualification Record Review test records (existing) WPS ASME IX D H H R H

(PQR) Witness PQR test (new) and review test records. Test records D H H R H

3.3 Welder Qualifiaction Test (WQT) Review welder certificates (existing) Welder certificates,WPS ASME IX D H H R R

Witness welder test (new) and review test records. Drawing for construction D H H R R

3.4 Weld map/Welding NDE scedule Weld map and Weld&NDE schedule preparation Drawing for construction & WPS ASME IX,WPS D H H R R

4 Pre- fabrication

4.1 1) Material Material identification check Material identification record UG-77,UG-94Sec VIII Div.1 H H R

4.1.1 Head

2) Cut lay-out Dimension check Drawing for con., WPS As Drawing H H

3) Forming (press) Process check Drawing for con.,Fabrication Standard UG-79 Sec VIII Div.1 R R

4) Spinning a) Dimension and thickness check Dimension report UG-79,81,96, Sec VIII Div.1 D H H R

b) Ground smooth & flush for all temporary weld Drawing for con.,Fabrication
con Fabrication Standard UG 95 Sec VIII Div.1
UG-95, Div 1 R R

c) Visual Drawing for con., WPS UW-47,48,35,Sec VIII Div.1 R R

5) Cutting & beveling Edge preparation check Drawing for con., WPS UG-76,UW31,Sec viii Div.1 H H

4.1.2 Shell

1) Material Material identification check Material identification record UG-77,UG-94Sec VIII Div.1 H H R

2) Cut lay-out Dimension check Drawing for con., WPS As Drawing R R

3) Cutting & beveling a) Dimension check Drawing for con., WPS Weld map,drawing H H

4) Fit-up b) Edge Preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,gap,cleanliness inspection)

5) Forming (rolling) Out of roundness Drawing for con. UG-79,UG-96, Sec VIII Div.1 H H

6) Longitudinal weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R R

4.2 Nozzle

1) Material Material identification Material identification record UG-77,UG-94Sec VIII Div.1 H H R

2) Cut lay-out Dimension check Drawing for con., WPS As Drawing R R

3) Cutting & grinding Edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, R R

4) Fit-up
Fit up flange to neck & weld a) Dimension check Drawing for con
con., WPS Weld map
map,drawing
drawing H H

b) Alignment,gap,cleanliness inspection Drawing for con., WPS UW-31,32,33,Sec VIII Div.1 H H

c) WPS,welder,visual Drawing for con., WPS UW-47,48,35 H H

5 Assembly

5.1 Shell-to Shell

5.1.1 Fit-up a) Dimension check Drawing for con., WPS As Drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,fit-up,cleanliness inspection)

c)Visual Drawing for con., WPS UW-47,48,35

5.1.2 Circumferential weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R R

5.2 Head-1 to Shell-1

5.2.1 Fit-up a) Dimension check Drawing for con., WPS As Drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,fit-up,cleanliness inspection)

c)Visual Drawing for con., WPS UW-47,48,35

5.2.2 Circumferential weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c)) RT att manuall weld

ld seam W
Weld
ld map,welding&NDESchedule
ldi &NDES h d l UW
UW-51,Sec
51 S VIII Di
Div.1
1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R R

5.3 Head-2 to Shell-2

5.3.1 Fit-up a) Dimension check Drawing for con., WPS As Drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,fit-up,cleanliness inspection)

c)Visual Drawing for con., WPS UW-47,48,35

5.3.2 Circumferential weld a)WPS,welder,visual Inspection Drawing for con., WPS UW-31,UW-32,UW-33, H H
 2 of 2

Inspection and Test Plan (ITP)

Document no. : ITP-Pre-001
Project No./Name : PTT CHEM I-4/2 PLANT SCR De-Nox Project Job No./name :- H=Hold Point Rev No. :0
Customer/Client : PTT Chemical Public Co.,Ltd. Item-Description Name : AQUEOUS AMMONIA STORAGE TANK (1/2) Q-3101 R=Review Point Date :23.04.2011
Customer Project no : - Serial No. :- W=Witness Point
Manufacturer : Getabec Energy Co.,Ltd. Drawing No./Rev. : PTT CHEM: S-11-A1-T3-00-001,CTCIT:XE380DENOX-025,Rev.0 SW=Spot witness
CODE : ASME SEC.VIII Div.1-2010 Edition CODE Stamp. : 'U' D=Documented
Quality Surveillance

Document
GETABEC
A.I CUSTOMER
Reference Document/Drawings/ Standard Production QA/QC
Item Area of activity Quality control activity Acceptance Criteria
Code

Point

Point

Point

Point
Signature Date Signature Date Signature Date Signature Date

b) Roundness check Drawing for con. Sec VIII Div.1,Drawing H H

c) RT at manual weld seam Weld map,welding&NDESchedule UW-51,Sec VIII Div.1 H H

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R R

d) Review RT Film & Reports RT Film & Reports UW-51,Sec VIII Div.1 D - R R

5.4 Manhole MH To Shell

1) Opening on Head wall Orientation & elevation check Drawing for con., As drawing H H

2) Fit-up a) Dimension check Drawing for con., WPS As drawing H H

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, H H

(alignment,fit-up,cleanliness inspection)

3) Welding a)WPS,welder,visual Inspection Weld map,welding&NDESchedule UW-47,48,35,36 R R

b) Review PT reports PT Reports Sec VIII Div.1

Div 1 D - R R

5.5 Support & Accessory to Shell

1) Fit-up a) Dimension check Drawing for con., WPS As drawing R R

b) edge preparation check Drawing for con., WPS UW-31,UW-32,UW-33, R R

(alignment,fit-up,cleanliness inspection)

2) Welding a)WPS,welder,visual Inspection Drawing for con., WPS UW-47,48,35 R R

b) Review PT reports PT Reports Sec VIII Div.1 D - R R

6 1) Finishing (for internals & externals) a) PT all temporary weld Fabrication standard Sec VIII Div.1 H H

b) Final visual & dimension check Drawing for con., WPS As drawing H H W H

c) Final weld inspection Drawing for con., WPS No defect & clean H H W H

2) Inside Inspection Inside Cleanliness,Visual Inspection Project Spec,Fabrication Standard No defect & clean H H W

7 Hydrostatic Test a) Pressure Gauge calibration Calibration records Sec VIII Div.1 D H H R R

b) proper support Visual - R R

c) Test medium Water test report Clean neutral water D H H R R

d) Holding time (1 Hr. , Held) Drawing for con., Design & Pressure test reports UG-102,vSec.VIII Div.1 H H H H

e) Leakage test Drawing for con., Design & Pressure test reports UG-102,vSec.VIII Div.1 D H H H H

8 Surface Finishing Visual Check Drawing for con., As per spec. R R

9 Painting Visual Check Drawing for con

con., As per spec
spec. R R R

10 Name plate Visual & Dimension Check Section VIII,Div.1 Section VIII,Div.1 H H H H

11 Manufacturer's Data Report (MDR) Prepare and review MDR As request D - R H H

----------- End of Ammonia Storage Tank Fabrication Process and Ready for Transport to site------------------

Prepared by Approved by Accepted by Reviewed by

QA/AC Engineer QA/QC Manager Authorized Inspector (A.I) Customer