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a
Department of Environmental Engineering, Balikesir University, Muh-Min Fak Cevre Muh Bolumu,
Cagis Balikesir 10145, Turkey
b
Department of Environmental Engineering, Uludag University, Bursa 16059, Turkey
Received 23 April 2003; received in revised form 2 September 2003; accepted 20 October 2003
Abstract
In this paper, a comparison of various advanced oxidation processes (O3 , O3 /UV, H2 O2 /UV, O3 /H2 O2 /UV, Fe2þ /
H2 O2 ) and chemical treatment methods using Al2 (SO4 )3 Æ 18H2 O, FeCl3 and FeSO4 for the chemical oxygen demand
(COD) and color removal from a polyester and acetate fiber dyeing effluent is undertaken. Advanced oxidation pro-
cesses (AOPs) showed a superior performance compared to conventional chemical treatment, which maximum
achievable color and COD removal for the textile effluent used in this study was 50% and 60%, respectively. Although
O3 /H2 O2 /UV combination among other AOPs methods studied in this paper was found to give the best result (99%
removal for COD and 96% removal for color), use of Fe2þ /H2 O2 seems to show a satisfactory COD and color removal
performance and to be economically more viable choice for the acetate and polyester fiber dyeing effluent on the basis of
90% removal.
Ó 2003 Elsevier Ltd. All rights reserved.
react with the fiber (McMullan et al., 2001). The prob- agent (Walling, 1975). Although AOPs have a significant
lem of colored effluent has been a major challenge and advantages over conventional treatment methods since
an integral part of textile effluent treatment as a result of chemical oxidation do not result in high amount of ei-
stricter environmental regulations. The presence of dyes ther chemical or biological sludge and almost complete
in receiving media is easily detectable even when released demineralization of organics is possible, the main handi-
in small concentrations (Little et al., 1974; Nigam et al., cap with AOPs lies in the high cost of reagents or energy
2000). This is not only unsightly but dyes in the effluent sources like ultraviolet light (Galindo et al., 2001).
may have a serious inhibitory effect on aquatic ecosys- Decolorization of textile effluents is of major environ-
tems as mentioned above. mental concern that remains to be solved. AOPs have
Commonly applied treatment methods for color re- been thoroughly and comparatively evaluated for a
moval from dye contaminated effluents consist of inte- variety of organic compounds and wastewaters in the
grated processes involving various combinations of past but with several limitations. Also many investiga-
biological, physical and chemical decolorization meth- tions have demonstrated that AOPs are effectively re-
ods (Galindo et al., 2001; Robinson et al., 2001). These moving color and partially organic content of dyestuffs
integrated treatment methods are efficient but not cost (Legrini et al., 1983; Marechal et al., 1997). However, a
effective. Traditional physical–chemical techniques such comparative study evaluating the COD and color remo-
as ultrafiltration, reverse osmosis, ion exchange and val efficiencies of various AOPs and chemical methods
adsorption on various adsorbents (activated carbon, for polyester and acetate fiber dyeing effluent in which
peat, flyash and coal, wood chips, silica gel, corncob, mostly disperse dyestuff and pigments are employed is
barley etc.) have efficiently been used for the purpose of substantially missing from the literature. The primary
color removal from textile effluents. Activated carbon is purpose of this paper was to examine the efficacy and
the most commonly applied method for color removal feasibility of using various AOPs for polyester and ace-
especially for cationic, mordant, and acid dyes and a tate fiber dyeing effluent.
slightly lesser extent, dispersed, direct, vat, pigment and
reactive dyes (Raghavacharya, 1997). Carbon adsorp- 1.1. Principles of AOPs
tion of dyes is only successful in some classes of dye
(ionic type and hydrophobicity) for a given type of AOPs have common principles in terms of the par-
carbon in a certain pH range (Hao et al., 2000). Nev- ticipation of hydroxyl radicals that are assumed to be
ertheless, these techniques are non-destructive, since operative during the reaction. Although it is claimed
they just transfer the pollutant from water to solid ma- that there are other species involved, the active species
trix. Consequently, expensive operations such as regen- responsible for the destruction of contaminants in most
eration of the adsorbent materials and post-treatment of cases seems to be the hydroxyl radical (OH ) which is
solid wastes are needed. Coagulation may not remove unstable and quite reactive. Due to the instability of OH
highly soluble dyes and it may be good for disperse dyes, radical, it must be generated continuously ‘‘in situ’’
but it produces a large quantity of sludge. Some pro- through chemical or photochemical reactions described
cesses are effective within a narrow pH range, for in the literature (Oliver et al., 2000).
example pH < 3.5 for Fenton’s reagent. Ozonation alone Hydroxyl radicals produced in either way of de-
is not effective for disperse dyes (Solozhenko et al., scribed above may attack organic molecules by
1995). A combination of these processes is necessary to abstracting a hydrogen atom from the molecule (Clarke
achieve the desirable goal. For example, the degree of and Knowles, 1982). Carey (1990) described a common
the inhibition for a synthetic dye in a biological-acti- pathway for the degradation of organics by the hydroxyl
vated sludge system has been reduced from 47% to 10% radicals as follows:
after a pretreatment with O3 /UV or O3 /H2 O2 /UV
(Ledakowicz and Gonera, 1999). OH þ RH ! H2 O þ R
Advanced oxidation processes (O3 , O3 /H2 O2 , O3 /UV, R þ H2 O2 ! ROH þ OH
H2 O2 /UV, O3 /H2 O2 /UV, Fe2þ /H2 O2 ) for the degra- R þ O2 ! ROO
dation of non-biodegradable organic contaminants in
ROO þ RH ! ROOH þ R
industrial effluents are attractive alternatives to con-
ventional treatment methods. AOPs based on the gen-
eration of very reactive and oxidizing free radicals have
been used with an increasing interest due to the their 2. Materials and methods
high oxidant power. Production of those radicals is ac-
hieved either using single oxidants or combinations of 2.1. Experimental setups
ozone, hydrogen peroxide and UV radiation (Glaze and
Kang, 1989) and also, with the combination of hydrogen Wastewater used in this study was obtained from the
peroxide with ferrous ions in the so-called Fenton’s re- homogenization tank of an acetate and polyester fiber
N. Azbar et al. / Chemosphere 55 (2004) 35–43 37
materials and methods, color and COD removal experi- acceptable effluent color quality, the coagulation pro-
ments consisted of two stages being chemical coagula- cess should be combined with other processes, for ex-
tion and oxidation processes in order to compare the ample, adsorption or advanced oxidation processes.
results. Al2 (SO4 )3 Æ 18H2 O, FeCl3 Æ 6H2 O and FeSO4
coagulant were used during the chemical treatment 3.2. Advanced oxidation tests
experiments with varying dosages under varying pH
conditions. For comparison, the COD and color re- Many AOPs have been evaluated for decolorization
moval results of under best pH conditions are given in of textile effluents (Clarke and Knowles, 1982; Bolton
Fig. 1(a) and (b). Optimum pH for each chemical was et al., 1995; Benitez et al., 1997). The AOPs are essen-
found to be as follow; pH ¼ 8 for Al2 (SO4 )3 Æ 18H2 O, tially based on the generation of highly reactive radical
pH ¼ 9 for FeCl3 Æ 6H2 O and pH ¼ 8.5 for FeSO4 . species, specifically the hydroxyl radical to react with
Among three chemicals used in this study, FeSO4 re- dye molecules. In this study, AOPs such as Fe2þ /H2 O2 ,
sulted in best color removal (49.2%) at a dosage of 350 H2 O2 /UV, O3 , O3 /UV, and O3 /H2 O2 /UV were used to
mg l1 . In terms of COD removal, all chemicals used examine their COD and color removal efficiency from
behaved the same from the practical point of view as the acetate and polyester fiber dyeing effluent. The com-
follows: 59% COD (COD in effluent ¼ 380 mg l1 ) and bination of ferrous and H2 O2 serve two functions: oxi-
23% color removal were observed in experiments using dation of dye molecule by hydroxyl radical and
Al2 (SO4 )3 Æ 18H2 O with a dose of 400 mg l1 . While the coagulation by iron ions. Kang and Chang (1997) re-
COD removal at a FeCl3 dose of 400 mg l1 resulted in ported the enhanced removals of color and COD with
an effluent COD of 435 mg l1 (53% COD removal), Fenton’s reagent followed by ferrous coagulation. The
color removal, on the other hand, did not exceed 18%. use of H2 O2 in conjunction with the UV light has been
In the coagulation processes, which are relatively in- successful in decolorization of some dyes. For example,
effective, it is highly difficult to remove especially water- Yang et al. (1998) reported more than a 95% color
soluble dyes and even more important the process removal for some reactive, basic, acid and direct dyes at
produces large quantities of chemical sludge. To yield an a pH of 5 by using H2 O2 /UV process.
100
Ferrous Sulphate
90
Aluminium Sulphate
COD Removal (%)
80
Ferrous Chloride
70
60
50
40
30
20
10
0
0 100 200 300 400 500 600
(a) Chemical Dosages (mg l-1)
100
Ferrous Sulphate
90
Aluminium Sulphate
Color Removal (%)
80
Ferrous Chloride
70
60
50
40
30
20
10
0
0 100 200 300 400 500 600
Fig. 1. (a) COD and (b) color removal for varying coagulant dosages.
N. Azbar et al. / Chemosphere 55 (2004) 35–43 39
The experiments were carried out at pH between 2 ditions were determined as follow; pH ¼ 5, CH2 O2 ¼ 300
and 7 for Fenton’s process and 3 and 9 for UV pro- mg l1 and CFeSO4 ¼ 500 mg l1 for the acetate and
cesses, respectively, to observe the effect of pH on the polyester dyeing effluent used in this study.
COD removal. FeSO4 provided Fe2þ ion needed for Ozone itself is a strong oxidizing agent and has a high
Fenton’s reagent. Optimum pH that result in highest efficiency of color removal, which is effective at high pH
COD and color removal was determined by initially values (Shu and Huang, 1995). Fig. 3 depicts the effect of
running the reactor under varying pH but constant various pH on the effect of COD removal by ozonation.
H2 O2 and FeSO4 . Parallel to the literature (Walling, COD removal efficiency varied from 60% up to 90%
1975), pH of 5 was found to be the best at these con- during ozonation. Alkaline conditions showed better
ditions (see Fig. 2a). After pH optimization, the reactors removal efficiency and highest COD removal was ob-
were first run with constant FeSO4 but variable H2 O2 at served at a pH of 9 for ozone rate of 2 g h1 correspon-
pH of 5. Then, the same operations were repeated for ding to a unit ozonation rate of 2.15 kg O3 kg1 COD
constant H2 O2 but variable FeSO4 at pH of 5. Results under room temperature. There was no significant
are shown in Fig. 2b and c. As a result, optimum con- increase in process efficiency after 90 min of reaction
100
COD and Color removal (%)
90
80
70
60
50
40
30
20 COD removal (%)
10 Color removal (%)
0
2 3 4 5 6 7 8
(a) pH
COD and Color Removal (%)
100
90
80
70
60
50
40
30
20 COD removal (%)
10 Color removal (%)
0
0 100 200 300 400 500 600 700
(b) H2O2 Dosages (mg l-1)
COD and Color Removal (%)
100
90
80
70
60
50
40
30
20 COD removal (%)
10 Color removal (%)
0
100 200 300 400 500 600 700
(c) FeSO4 Dosages (mg l-1)
Fig. 2. (a) Effect of pH (CH2 O2 ¼ 300 mg l1 and CFeSO4 ¼ 300 mg l1 ), (b) effect of H2 O2 dosages (pH ¼ 5 and CFeSO4 ¼ 300 mg l1 ) and
(c) effect of varying FeSO4 dosages (pH ¼ 5 and CH2 O2 ¼ 300 mg l1 ) on the COD and color removal during Fenton’s process.
40 N. Azbar et al. / Chemosphere 55 (2004) 35–43
100
90
Fig. 3. Effect of pH on the COD removal during ozonation (CO3 ¼ 2 g h1 , T ¼ 20 °C).
time, which resulted in a 92% COD and 89% color re- color removal performance under acidic conditions
moval. (pH ¼ 3).
It was reported that Ozone in the presence of catalyst H2 O2 /UV and O3 /H2 O2 /UV processes require acidic
(H2 O2 or UV) can produce more hydroxyl radical and is conditions for reasonable removal efficiency. In addi-
expected to enhance the decolorization rate. The same tion, excess amount of H2 O2 dosages (Fig. 5b) created
ozone generator were integrated into photoreactor dur- negative effects on removal efficiency, which could be
ing O3 /UV, H2 O2 /UV and O3 /H2 O2 /UV experiments. In attributed to the formation of much less powerful OH2
the first part of the oxidation experiments using UV, radicals, which is formed by the reaction between hy-
effect of varying pH between 3 and 9 were assessed (Figs. droxyl radicals and excess hydrogen peroxide.
4, 5a and 6a). Following the determination of best pH in If 90% removal is sufficient for a specific application,
terms of best COD removal, the UV experiments with choosing among the candidate processes will be deter-
hydrogen peroxide were repeated under the best pH with mined by the capital and operating costs including costs
varying H2 O2 peroxide concentrations in order to de- of pH adjustment, which is not required if O3 /UV process
termine the best hydrogen peroxide concentrations is used since influent is already alkaline enough. As it was
(Figs. 5b and 6b). It seemed that reaction in all oxidation summarized in Table 2, all AOPs except for H2 O2 /UV
experiments for acetate and polyester fiber dyeing combination resulted in over 90% efficiency. Among the
effluent reached its maximum at a reaction time of 90 AOP processes used in this study, O3 /H2 O2 /UV alter-
min. In all O3 /UV, H2 O2 /UV and O3 /H2 O2 /UV experi- native resulted in the highest color and COD removal.
ments, an average reaction time of 90 min seemed to be
sufficient for a 90% removal efficiency except for H2 O2 / 3.3. Cost evaluation
UV experiments carried out at pH values higher than 3.
While O3 /UV process seemed to work better under basic The overall costs are represented by the sum of the
conditions (pH ¼ 9), H2 O2 /UV and O3 /H2 O2 /UV ex- capital costs, the operating costs and maintenance. For a
periments (Figs. 5a and 6a) showed higher COD and full-scale system these costs strongly depend on the flow
100
90
COD Removal (%)
80
70
60
50
pH=3
40
pH=5
30
pH=7
20
pH=9
10
0
0 10 20 30 40 50 60 70 80 90 100
Time (min)
Fig. 4. Effect of pH on the COD removal during O3 /UV process (CO3 ¼ 2 g h1 , T ¼ 20 °C).
N. Azbar et al. / Chemosphere 55 (2004) 35–43 41
90
80
1000
900
100 mg/l H2O2
800
200 mg/l H2O2
COD (mg l-1)
700
300 mg/l H2O2
600
400 mg/l H2O2
500
400
300
200
100
0
0 10 20 30 40 50 60 70 80 90 100
(b) Time (min)
Fig. 5. (a) Effect of pH (CH2 O2 ¼ 200 mg l1 , T ¼ 20 °C) and (b) effect of H2 O2 (pH ¼ 3, T ¼ 20 °C) on the COD removal during H2 O2 /
UV process.
120
100
COD Removal (%)
80
60
pH=3
40 pH=5
pH=7
20 pH=9
0
0 10 20 30 40 50 60 70 80 90 100
(a) Time (min)
1000
900
50 mg/l H2O2
800
100 mg/l H2O2
COD (mg l-1)
700
150 mg/l H2O2
600 200 mg/l H2O2
500
400
300
200
100
0
0 10 20 30 40 50 60 70 80 90 100
(b) Time (min)
Fig. 6. (a) Effect of pH (CH2 O2 ¼ 100 mg l1 , T ¼ 20 °C) and (b) effect of H2 O2 (pH ¼ 3, T ¼ 20 °C) dosages on the COD removal
during O3 /H2 O2 /UV process.
42 N. Azbar et al. / Chemosphere 55 (2004) 35–43
Table 2
Results of studied alternatives in terms of COD and color removal
Process COD removal Color removal pH CH2 O2 CFeSO4 CO3
(%) (%) (mg l1 ) (mg l1 ) (g h1 )
Chemical treatment 60 49 8.5 – 350 –
Fenton process 96 94 5 300 500 –
O3 92 90 9 – – 2
O3 /UV 94 93 9 – – 2
H2 O2 /UV 90 85 3 300 – –
O3 /H2 O2 /UV 99 96 3 200 – 2
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