Coromandel International Ltd.

, Psms/Maint/ SMP-007/Rev-0

Process Safety Management System Date: 01.12.2013

SMP for Renewal of Recycle Conveyor belts in A & B Trains
1.0 SCOPE & PURPOSE

Renewal of Recycle conveyor belt – Complex AB Train

2.0 REFERENCES

NIL

3.0 TOOLS & TACKLES REQUIRED

 Belt fasteners
 Nails and wooden plank
 Belt fastener Tools(Tightner, speeder and bolt breaker)
 Template and Try Square
 Belt Clamps
 Vulcanizing Machine, Cutting set and welding machine
 Portable Grinding Machine
 Extension Board
 Hole punch and Knife
 Ring & Flat spanner ( Inch and MM)
 D- shackles & Wire slings
 Belt holding and shifting arrangement
 General tools( Ball peen Hammer, Screw spanner & screw driver)
4.0 PRE-REQUISITE (SAFETY & TECHNICAL)

 Disconnect driver from its power supply and lock it offline.

 Wear PPE’s before start the work & Use proper tools & tackles

 Check the number of plies, width and direction of the belt

 Ensuring the working condition of the Vulcanizing Machine

 Remove the back side concrete wall

5.0PROCEDURE

 Remove the carrying frames at the tail drum area

ORIGINATED BY REVIEWED BY APPROVED BY

Coromandel International Ltd., Psms/Maint/ SMP-007/Rev-0

Process Safety Management System Date: 01.12.2013

SMP for Renewal of Recycle Conveyor belts in A & B Trains
 Remove the back side skirt board along with frame and side skirt rubbers

 Remove or lower the external scraper at the head drum area

 Shift the new belt from stores with crane

 Mark the holes with template and make the holes to suit the fasteners

 Fix the belt to old belt with fasteners and ensuring the direction/ carrying side of the
belt

 Tightened the fasteners then break the extended studs rivet the nuts with hammer

 Put the breaker is in ON and kept the power source in LOCAL instead of REMOTE

 Un wound the 2 – 3 metres length new belt manually from the roll

 By giving the small movements to drive, lay the new belt.

 Repeating the above two steps till the first end of the belt reaches to second end

 Switch off the power source by kept the breaker is in OFF and follow LOTO
procedure

 Loosen the tail drum by operating the take up studs

 Tension the both ends by chain block and clamped the belt with belt clamps made by
carbon steel angle

 Cut the belt from the new roll by providing extra length belt for vulcanizing joint

 Join the both ends by vulcanizing joint as per procedure

 Tension the Tail drum by operating the take up studs

 Fix the skirt rubber, scraper, frames and if any damaged rollers

 Re connect the power source by kept the breaker is in ON condition

 Remove the old belt from return side near tail drum by giving the 2-3 meters
movements to drive

ORIGINATED BY REVIEWED BY APPROVED BY

Coromandel International Ltd., Psms/Maint/ SMP-007/Rev-0

Process Safety Management System Date: 01.12.2013

SMP for Renewal of Recycle Conveyor belts in A & B Trains
 After removing the belt take the trail run and adjust the off centre

6.0 ANNEXURES

 NIL

ORIGINATED BY REVIEWED BY APPROVED BY

ORIGINATED BY REVIEWED BY APPROVED BY