INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 3000-2800-2600 CUSTOMER PART #: TMD20F-204 MODEL NO.: DB2329-4246
GOV. REGULATION: 5-8 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: TMD 2.0L NA WISCON TOTAL POWER CORP. EDITION NO.: 8
APPLICATION: DATED: 08-11-94

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: (FOLLOWING PUMP SERVICE)
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.976" ± .001"
.093" (2.4 mm) ID X 25" (635 mm) LONG. (50.19 ± .025 mm)
2. CALIBRATING INJECTORS..... SAE J968/ISO 7440 MAXIMUM ECCENTRICITY: .004" (0.1 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 1700 PSI (117 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE AT INLET: 110°-115°F (43°-46°C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ OUT DEVICE: #23745 a. CHECK SHUT-OFF 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.,
PUMP INSTALLATION: IT-002 (60 kPa)
ROTATION-C-* LEVER ANGLES (REF.) 5. 3000 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 90-95 PSI,
#1 CYL.-5-O'CLOCK** THOT TOTAL(∠C) N/A (620-655 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK 113.5° S.O. (∠ F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa)
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 2200 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0°.
7. 3000 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
MECHANICALLY TIMED TO CAM (PER S.B. 177) 46.5-47.5 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. SET TORQUE SCREW SO AS NOT TO IMPEDE METERING VALVE
MOVEMENT UNLESS BEING RESET FOR HIGH ALTITUDE
PUMP ACCESSORIES: APPLICATIONS PER CUSTOMER REQUIREMENTS.
1. SPEED ADVANCE 9. 3150 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
2. E.S.O. (12V ETR) 17-20 mm³/STROKE.
3. TORQUE SCREW 10. 650 RPM (L.I.): SET LOW IDLE TO OBTAIN 8-11 mm³/STROKE.
11. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222) THROTTLE T.P.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO RPM POSITION mm³/STROKE ADVANCE PRESSURE
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. a. 150 WOT 32 MIN. --- 10 MIN.**
2. 3150 RPM (H.I.): RESET HIGH IDLE SCREW TO OBTAIN b. 400 WOT* 4 MAX. --- ---
17-20 mm³/STROKE, IF NECESSARY c. 650 L.I. 8-11 --- ---
3. CHECK POINTS: d. 1900 WOT --- 0°-1.0° ---
e. 2000 WOT 46.5-50.5 --- ---
THROTTLE f. 2200 WOT --- 1.5°-2.5° ---
RPM POSITION mm³/STROKE ADVANCE g. 2700 WOT --- 4° MIN. ---
a. 150 WOT 30 MIN. --- h. 3000 WOT 46.5-47.5 --- 90-95***
b. 400 WOT* 4 MAX. --- i. 3000 WOT* 4 MAX. --- ---
c. 650 L.I.** 8-11 --- j. 3150 WOT 17-20 --- ---
d. 1900 WOT --- 0°-1.0° k. 3200 WOT 5 MAX. --- ---
e. 2000 WOT 45.5-51.5 ---
f. 2200 WOT --- 1.0°-3.0° * E.S.O. DE-ENERGIZED ** (69 kPa) *** (620-655 kPa)
g. 2700 WOT --- 4.0° MIN.
h. 3000 WOT 45-49 --- 12. SPECIAL NOTES:
i. 3000 WOT* 4 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
j. 3150 WOT 17-20 --- b. RESET HIGH IDLE SCREW TO OBTAIN 17-20 mm³/STROKE
k. 3200 WOT 5 MAX. --- AT THE HIGH IDLE SPEED CORRESPONDING TO THE FULL
LOAD RPM STAMPED ON THE NAMEPLATE. OEM CUSTOMER
* E.S.O. DE-ENERGIZED TO STAMP RPM ON NAMEPLATE.
** RESET USING LOW IDLE SCREW, IF NECESSARY
FULL LOAD HIGH IDLE GOV. CUT-OFF
2800 2975 3025
2600 2800 2850
c. SEAL FASTENERS PER S.B. 134.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2329-4246 EDITION 8 DATED 8/11/94 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60728)

21660 1 SCREW ASSY-VENT

SEAL, DRIVE SHAFT BLK 2 10453 OR 21661-21665

11331 2 SCREW, HEAD LOCKING

SHAFT, DRIVE 1 21519 29677 1 CAP, TORQ SCR-PROD.

REF. S.B. 378 29671 1 NUT, TORQUE SCREW
17438 1 SEAL, O-RING
SEAL, O-RING 1 16371 33922 1 SCREW, TORQUE

HOUSING ASSY, PUMP 1 23964

SCREW, NAME PLATE 2 24419 26180 1 BEARING, THRUST

NAME PLATE 1 10394 21521 1 WASHER, THRUST

GASKET, TIMING COVER 1 27603 10443 1 RING, RETAINING

SCREW,HEX WASH HD M 2 21194 21522 2 WASHER, DR SH SPRING

COVER, TIMING WINDOW 1 23107

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60085) 24403 1 HYD HD & ROTOR ASSY
11056 2 PLUNGER, BASIC
USE 11057-11060 (STD)
ROLLER, CAM 2 11141 OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R
SHOE, CAM ROLLER STD 2 20116 11438 1 SCREW, SOCKET SET
12216 1 SCREW, HEAD PLUG
27601 1 SEAL, O-RING
CAM RING 1 24330
29710 1 SCREW, TX DR SOC HD
29384 1 PLATE-LOCK
20727 3 CONNECTOR, FUEL LINE
SEAL, O-RING 1 27245 20177 3 CONN,FUEL LINE(SOLID)

SPRING, LEAF 1 23181

13827 1 VALVE, DELIVERY 30MM
SCREW, LEAF SPRING 1 11175 OR 13828 (O/S) AS REQ’D
REF. S.B. 143B
SPRING, DLVY VALVE 1 16441 13837 1 SCREW, DEL VALV

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60475)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP

SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 28980 1 CAP, TRANS. PUMP END

NOTES:

INDENTED ITEMS INCLUDED

DB2329-4246 EDITION 8 DATED 8/11/94 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60086)
SPRING, GOV CONTROL 1 18074
BROWN-BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 14482
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SHAFT RET. 2 12288 22134 1 ARM ASSY-MET.VALVE
20849 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
20359 1 SPRING, MTR VALVE
SLEEVE, GOV. THRUST 1 21312

WEIGHT, GOVERNOR 6 18289

S.B.284
WASHER, THRUST 1 23272

RING, RETAINING 1 12285 28370 1 RETAINER ASSY, GOV.WT

NOTES: * O.S. METERING VALVE AND ARM ASSY 22250 REF S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60708)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 15024 16279 1 SHAFT, SHUT-OFF

SCREW, LEVER ADJUST 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12972 1 SCREW, LEVER ADJUST

12174 1 NUT, HEX
LEVER ASSY, THROTTLE 1 15026

SPRING, THROT. LEVER 1 13003 17605 1 HOOK ASSY-GOV.LINKAGE

12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
17604 1 HOOK, GOV LINK
RETAINER, TH.LEV.SPRG 1 13010
12358 1 LINK ASSY, ADJUSTING
SCREW, SOCKET CAP 1 12999 11919 1 SPRING, GOVERNOR LINK

NOTES: THROTTLE LEVER BUSHING IN

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60087)
16240 1 PISTON, POWER
WASHER, ADVANCE SLIDE 2 12622 2 DEG. RETARD
22655 1 PLUG, PISTON HOLE
PISTON, SPRING SIDE 1 22328
2 DEG. ADVANCE
SPRING, INNER ADVANCE 1 12680
RED-GREEN
18967 1 RING, PISTON SEAL
SPRING, ADVANCE 1 15544
BROWN 29281 1 SEAL, PISTON RING
GUIDE, ADV.ADJ.SPRING 1 14940 27602 2 SEAL, O-RING
SEAL, O-RING 2 29280
SEAL, O-RING 2 29282
22239 1 SCREW ASSY, HEAD LOC
PLUG, PISTON HOLE 1 14941 0.029

SCREW, ADVANCE 1 14544 33627 1 SCREW, CAM ADVANCE

SEAL, O-RING 1 17438
27610 1 SEAL, O-RING
NUT, LOCK 1 13807 23056 1 PLUG, ADV. SCREW HOLE

NOTES: ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG.

INDENTED ITEMS INCLUDED

DB2329-4246 EDITION 8 DATED 8/11/94 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60419)

14760 2 NUT, LOCK

12519 2 NUT, HEX
12500 2 WASHER, TERM INSUL
21251 1 REG ASSY, HSG PRESS

SCREW, BUTTON HD CAP 3 22351 27607 1 SEAL, O-RING

STRAP, TERM GROUNDING 1 20951
LOCK WASHER, TOOTH 1 12049 30789 1 CAP, COVER SCREW

LOCK WASHER, TOOTH 1 18493

WASHER, PLAIN 2 18501 30788 1 CUP, COVER SCREW

22567 1 COVER, GOV CONTROL

SEAL, RECT SECTION 1 27244

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 15093 05/10/83 15420 2
POLOT TUBE REPLACEMENT 23382 12/13/83 15903 3
GASKET KIT 24373 03/18/87 18527 4
ESO MOUNTING AND GROUNDING KIT 26431 07/01/88 18903 5
07/01/88 19000 5
11/23/88 18745 6
08/29/90 20315 7
08/11/94 23199 8

INDENTED ITEMS INCLUDED