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Applied Ergonomics
journal homepage: www.elsevier.com/locate/apergo
ARTICLEINFO ABSTRACT
Keywords: This article presents a workplace observations on manual work in cold environments and its impact on the
Protective gloves selection of materials for protective gloves. The workplace observations was conducted on 107 workers in 7
Work in cold companies and involved measurements of the temperature of air and objects in the workplaces; in addition the
Ergonomic factors type of surface and shape of the objects was determined.
Laboratory tests were also carried out on 11 materials for protective gloves to be used in cold environments.
Protective characteristics, including mechanical properties (wear, cut, tear, and puncture resistance), insulation
properties (thermal resistance), functional parameters, and hygienic properties (resistance to surface wetting,
material stiffness) were evaluated. Appropriate levels of performance and quality, corresponding to the pro-
tective and functional properties of the materials, were determined. Based on the results of manual work and
laboratory tests, directions for the selection of materials for the construction of protective gloves were for-
mulated with a view to improving work ergonomics.
∗
Corresponding author.
E-mail addresses: emirz@ciop.lodz.pl (E. Irzmańska), pawoj@ciop.lodz.pl (P. Wójcik).
https://doi.org/10.1016/j.apergo.2017.11.007
Received 7 March 2017; Received in revised form 7 November 2017; Accepted 9 November 2017
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Table 2 Table 3
Performance levels for mechanical parameters. Degrees of wetting (the hygienic parameter).
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Table 5 temperature (−10 °C) among warehouse workers. Their hands come in
Participant demographics. contact with frozen surfaces with a temperature of −10 °C or 0 °C. The
objects were spherical in shape (sacks) and weighed 1000–5000 g.
Type of work Gender Age Ethnicity
Workers manually moving loads were exposed to an ambient tem-
Male Female perature 0 °C–6 °C with the objects having frosted surfaces with a
temperature of 0 °C–6 °C. The objects were cubic (cardboard boxes) and
Production 15 27 20–55 Caucasian
weighed 5000–7000 g. Workers handling loads at 0 °C–3 °C worked
Warehousing 39 6
Packaging 5 15 with objects which had dry surfaces at a temperature of 0 °C–6 °C. The
objects were cubic (crates) and weighed 5000–7000 g.
Packaging workers were exposed to ambient temperatures of be-
3. Results tween 0 °C and 6 °C and came into contact with objects of the same
temperature. Workers weighing products had to deal with frosted sur-
3.1. Workplace observations faces. The shape of the objects was cubic (containers) and the weight
was 1000–5000 g. Workers packaging products into multipacks and
The study showed that the majority of workers handled cold or labeling products worked with slippery surfaces. In the case of multi-
frozen objects which were spherical, cubic, or cylindrical in shape packing and labelling, the objects were spherical (sacks and meat, re-
(Tables 6 and 7). spectively) and weighed 1000–7000 g.
Analysis showed that production workers manually sorting frozen
products were exposed to the coldest ambient temperature (−10 °C or
3.2. Laboratory tests
0 °C), and their hands came in contact with frozen and frosted surface
types (−15 °C and −10 °C, respectively). The objects were spherical
In terms of abrasion resistance (Fig. 2), the tested materials showed
(fruit) or cylindrical (vegetables) with a weight of 10 g–400 g. Workers
performance levels from 3 to 1. The highest performance level (3) was
processing cold cuts and meat, as well as meat cutting and boning, were
found for synthetic and natural leathers A and K; knitted fabrics E, G,
exposed to an ambient temperature of 4 °C–6 °C and came in contact
and I exhibited level 2; while the lowest level was obtained for knitted
with wet surfaces with a temperature of 0 °C or 6 °C. These workers
jacquard combined with knitted plush B, weft-knitted fabric C, and
handled cylindrical objects (meat pieces). Workers processing cold cuts
knitted plush D and J.
and meat handled objects weighing 500–2000 g and those cutting and
The tested materials generally revealed low cut resistance (perfor-
boning meat manipulated objects with a weight of 100–1500 g.
mance levels 1 and 2, see Fig. 3). The knitted fabrics E and G were the
Workers loading frozen products were exposed to the lowest
most resistant to cutting. The remaining materials, that is, leathers A
Table 6
Low temperature exposure and surface type of objects handled during manual work in gloves.
a) Production sector
Manual sorting of frozen products (–10, 0) frosted frozen (–15, −10)
_ _
X= − 5 x = −12,5
SD = 7.1 SD = 3.5
Processing of cold cuts (4, 6) wet (0, 6)
Processing of meat _ _
Meat cutting and boning x = 5 x = 2
SD = 1.4 SD = 4.2
b) Warehousing sector
Loading of frozen products −10 frozen (-10, 0)
_
X = 5
SD = 7.1
Manual movement of loads (0, 6) frosted (0, 6)
_ _
x = 2 x = 2
SD = 4.2 SD = 4.2
Load handling (0, 3) dry
_
x = 1.5
SD = 2.1
c) Packaging sector
Intermediate product weighing (0, 6) frosted (0, 6)
_ _
x = 2 x = 2
SD = 4.2 SD = 4.2
Multi-packaging slippery
Product labelling
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Table 7
Shape of objects handled during manual work while wearing gloves.
a) Production sector
Manual sorting of frozen products (–10, 0) (10–400)
_ _
X=− 5 X = 205
SD = 7.1 SD = 275.8
Spherical cylindrical
(fruit) (vegetables)
Processing of cold cuts (4, 6) (500–2000)
Processing of meat _ _
x=5 X = 1250
SD = 1.4 Cylindrical (meat pieces) SD = 1060.7
Meat cutting and boning (100–1500)
_
X = 800
SD = 989.9
b) Warehouse sector
Loading of frozen products −10 (1000–5000)
_
X = 3000
SD = 2828.4
Spherical (sacks)
Manual movement of loads (0, 6) (5000–7000)
_ _
x=2 X = 6000
SD = 4.2 Cubic (cardboard boxes) SD = 1414.2
Load handling (0, 3)
_
x = 1.5
SD = 2.1 Cubic (crates)
c) Product packaging sector
Intermediate product weighing (0, 6) (1000–5000)
_ _
x=2 X = 3000
SD = 4.2 SD = 2828.4
Cubic (containers)
Multi-packaging (1000–7000)
_
X = 4000
SD = 4242.6
Spherical (sacks)
Product labelling
Cylindrical (meat)
*x – mean.
SD – standard deviation.
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and K, combined knitted fabrics B and C, knitted plush D and I, single- The surface wetting test (Fig. 6) showed natural leather K to have
jersey F and nonwoven fabric H achieved performance level 1. the best resistance in this respect (degree 4 – no surface wetting). De-
In terms of tear resistance (Fig. 4), individual materials exhibited gree 3 was found for synthetic leather A, bilayer knitted fabric C, and
performance levels ranging from 4 to 1 with the most resistant one plush fabrics I and J. Knitted fabrics G, B, E, and F, and nonwoven H
being knitted plush J. Knitted fabrics B, F, and I were characterized by were characterized by degree 2 resistance to surface wetting.
performance level 3. Level 2 was found for synthetic leather A and level The thermal resistance test (Fig. 7) showed fur knitted fabric E to
1 for natural leather K. have the best insulation properties. Nonwoven fabric H and knitted
Puncture resistance testing (Fig. 5) revealed the lowest performance plush J were found to have class 3 thermal resistance. Knitted fabrics B,
level (1) for leathers (synthetic A and natural K) and knitted fabrics G, E, F, and G were assigned to class 2, while synthetic and natural lea-
C, B, I, D, and E. Interestingly, nonwoven fabric H, plated single-jersey thers A and K offered the lowest level of insulation.
F, and weft-knitted plush J failed to reach even performance level 1 The bending stiffness test (Fig. 8) revealed the highest bending
(Fig. 4). modulus (corresponding to the lowest elasticity) for synthetic and
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Fig. 8. Results of longitudinal and transverse bending stiffness laboratory tests [kPa].
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Fig. 9. Scheme of materials selection for the construction of protective gloves for warehouse work.
natural leather A and K, while the lowest modulus (the highest elasti- view of user comfort (hygiene). Hydrophobic materials with a compact
city) was found for knitted fabrics F, C, and D. layer formed at high temperature gradients, with low vapor transpir-
ability and high capacity for moisture accumulation, have unfavorable
thermal properties below the freezing point. In cold environments, such
4. Discussion materials contribute to intense hand cooling (Cybulska et al., 2002;
Park et al., 1992).
In order to select gloves appropriate for cold working environments The present study showed that glove materials for warehouse work
it is important to know the conditions of exposure and temperature under conditions of exposure to cold (+6 °C) involving manual hand-
range experienced by the hands of workers, as well as the type of ling of cubic or cylindrical objects with a frosted surface with a tem-
manual work to be performed since all of these factors may affect the perature of 0–6 °C, should be characterized by high or medium abrasion
intensity and rate of hand cooling. Therefore, it is reasonable to use resistance (levels 3 and 2), good hygienic properties (surface wetting
different types of protective gloves under different conditions of ex- level 4, 3, or 2), medium insulation (class 2 thermal resistance), and
posure to cold (Onyebeke et al., 2016). good ergonomic properties (low bending modulus). Examples of sui-
Based on workplace observations conducted in workplaces and la- table materials include a triple-composite made of knitted fabrics and a
boratory tests, it was indeed found that different glove materials should be membrane (G), weft-knitted plush fabric (I), and lambskin (K). This
applied to different types of work performed in cold environments. analysis was the basis for the development of the scheme of materials
Protective gloves should be made of materials, and their combinations, selection for the construction of protective gloves for warehouse work
which are differentially characterized by mechanical, hygienic, insulation, (Fig. 9).
and ergonomic properties (Holmér, 1992). Also the shape and surface type Production workers exposed to an ambient temperature of −10 °C
of the handled objects should be taken into account, which is consistent who handle frozen spherical or cylindrical objects with a surface tem-
with Geng et al. (1997a,b), according to whom object size has a significant perature of −10–0 °C should don gloves made of materials with
impact on hand heat loss, especially at −25 °C. Cold protective gloves medium to low abrasion resistance (levels 2 and 1), medium hygienic
should possess thermal insulation and mechanical resistance appropriate properties (surface wetting degree 3 or 2), high to medium insulation
for the expected conditions of use (Song et al., 2015). (thermal resistance level 3 or 2) and good ergonomic properties (low
Glove materials should be characterized by low thermal flux while bending modulus). Examples include a bilayer material composed of
maintaining the elasticity required for performing manual tasks at low double-knitted cast-on jacquard and knitted plush fabric (B) and weft-
temperatures (Matusiak and Sybilska, 2015). Thus, the choice of sui- knitted plush fabric (J). This analysis was the basis for the development
table materials for cold protective gloves is crucial. Both theoretical of the scheme of materials selection for the construction of protective
considerations and empirical studies show that hydrophilic materials gloves for production work (Fig. 10).
with a well-developed porous structure are optimal from the point of
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Fig. 10. Scheme of materials selection for the construction of protective gloves for production work.
Workers exposed to an ambient temperature of +6 °C who manu- used in cold working environments.
ally load and unload cubic objects with frozen surfaces having a tem- Workplace observations revealed that protective gloves for each of
perature of −10–0 °C should use gloves composed of materials char- the three types of work investigated (production, warehousing, and
acterized by high to medium abrasion resistance (level 3 or 2), medium packaging) should be made of materials with appropriate mechanical,
wetting resistance (degree 3 or 2), high to medium thermal resistance hygienic, insulating, and ergonomic characteristics. The properties of
(class 3 or 2) and good ergonomic properties (low bending modulus). objects handled, such as: surface type (wet, dry, slippery), shape (cy-
Materials which fulfil these criteria are weft-knitted plush fabric (I), fur lindrical, cubic, spherical), and weight were taken into account and
knitted fabric (E), and a triple-layer composite consisting of knitted guidelines were developed for the selection of suitable materials for
fabrics and a membrane (G). This analysis was the basis for the de- protective gloves.
velopment of the scheme of materials selection for the construction of In the case of production work (manual sorting of frozen products,
protective gloves for production work (Fig. 11). processing of meat, meat cutting and boning), performed at ambient
Finally, workers performing inspection and monitoring tasks at an temperatures ranging from −10 °C to 6 °C and involving small spherical
ambient temperature of 0–10 °C who handle cylindrical objects with or cylindrical objects (fruits, vegetables, meat pieces) with frozen or
dry surfaces having a temperature 5–10 °C should wear gloves made of wet surfaces, the recommended materials should have hydrophobic
materials characterized by medium to low abrasion resistance (level 2 properties characterized by considerable wetting resistance (degree 4 or
or 1), low surface wetting resistance (level 1), medium to low thermal 3), good thermal resistance (class 3 or 2), and favorable ergonomic
resistance (level 2 or 1), and high ergonomic properties (low bending properties (low bending modulus) due to the high degree of manual
modulus). In the case of inspection and monitoring activities requiring dexterity required in this type of work.
a substantial degree of dexterity, it is particularly important to use For warehouse work (loading of frozen products, load handling)
elastic materials that do not impair hand movement, such as weft- performed at ambient temperatures from −10 °C to 6 °C and involving
knitted plush fabric (D, I) and a triple-layer composite consisting of cubic objects (containers, cardboard boxes) with dry or frosted surfaces,
knitted fabrics and a membrane (G). glove materials should exhibit moderate resistance to wetting (degree 3
Importantly, the results obtained in the present study may be used or 2), good thermal resistance (class 3 or 2), and medium ergonomic
as guidelines for the selection of materials for protective gloves to be properties in terms of bending modulus as the performed tasks do not
used in cold environments taking into consideration the surface, shape, require high manual dexterity.
and temperature of objects handled by workers. Packaging and labelling work performed at ambient temperatures
ranging from 0 °C to 6 °C involving cubic or spherical objects (e.g. sacks
5. Conclusions or meat) with slippery surfaces requires glove materials with good
hygienic properties in terms of low wetting (degree 3 or 2), good
The present study showed that the type of contact of workers’ hands thermal insulation (class 3 or 2), and good ergonomics (low bending
with cold surfaces and the nature of manual tasks performed should be modulus) due to the high degree of manual dexterity required.
taken into account while selecting materials for protective gloves to be
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Fig. 11. Scheme of materials selection for the construction of protective gloves for packaging work.
Acknowledgments Geng, Q., Chen, F., Holmer, I., 1997a. The effect of protective gloves on manual dexterity
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IP/2015/NO: ‘The use of active ecological mineral compounds in the faces with the fingertip. Ann. Occup. Hyg. 50 (8), 851–862.
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Havenith, G., van de Linde, E.J.G., Heus, R., 1992. Pain, thermal sensation and cooling
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