EDS-0143-1001 : Single Channel Transformer Rectifier

To Specification Hockway Standard & Order Specifics

Client:
Chemilink

Project:
TBC

P.O.No
TBC

Title:
Non Hazardous
Oil Cooled Variac Control (Auto transformer)
Single Channel
Transformer Rectifier
Rated 50V 100A DC

Cathodic Protection System

Equipment Data Sheet

Hockway . Unit 6, Trowers Way Centre, Holmethorpe Industrial Estate, Redhill, Surrey, RH1 2LP, UK www.hockway.com

0 04/05/2016 Issued For Approval NJC DS PW

Rev Date Description / Issued for Prepared Checked Approved
Title Hockway Document No.

Single Channel Transformer Rectifier EDS-0143-1001

 Client: Chemilink
EQUIPMENT DATA SHEET Project: TBC
P.O.No TBC
Single Channel Transformer Rectifier Doc. No.: EDS-0143-1001

A - DESCRIPTION
Oil Cooled Variac Controlled Transformer Rectifier
Item No 1 QTY 1No Application Cathodic Protection

B - CLASSIFICATION & SERVICE

Manufacturer Hockway UK Country of Origin UK

Type Variac Control (Auto transformer) Gross weight Approx See TR Outline Drawing

Cooling Oil Cooled ONAN Design Life ***** 30 Years

Installation Location Outdoor IP Rating IEC/BSEN60529 66 Equi to Nema 4X

Classification Non Hazardous Temperature Class NA

Certification NA Gas Group NA

Ambient Temperature -10°C Min 60°C Max Design Temp To suit Ambient

C - SYSTEM CHARACTERISTICS

AC Input 1 PH Voltage 220V +5% -5% Frequency 50 HZ +/-5.0%

AC Input Current 35.4A Input Power 7143Watts TR Approx Efficiency 70% At Full load

DC Output Channel 1 Voltage 50V Current 100A Output Power 5000 Watts

Main Transformer Double Wound Transformer to IEC/BS EN
60076 with high purity grade copper
conductor .up to Efficiency 95%
Varnish impregnated with Class F (155°C)
Insulation, Suitable for oil immersion up to
85°C
Transformers Insulation tested 3KV for 1 Minute by
manufacturer in accordance with IEC/BS EN60076 part 3
.The TR is insulation tested During Hockway FAT at 1KV
dc for Non Hazardous safe area TRS and 1.5KV ac for AC
Input <440V or 1.8 KV ac for AC Input >440V For
Hazardous TRS to IEC/BS EN60079-15 section 6 under
Insulation electric Strength 6.5.1

Transformer Secondary Frame Size: 7000VA

Not Fitted
Voltage selector Switch

DC Voltage/Current Setting Range

Control Manual Control with variac Knob 0-100%

DC Voltage Regulation V up to +/- 0.5% of DC Volts (0.25Vmin)

DC Current Regulation A up to +/- 1% of DC Amps (0.25A min)

Rectifier Full Wave diode Bridge assembly to

IEC/BS EN 60146 fitted with surge arrestors
rated 1200V PIV

Smoothing Not Fitted >50% Ripple

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 Client: Chemilink
EQUIPMENT DATA SHEET Project: TBC
P.O.No TBC
Single Channel Transformer Rectifier Doc. No.: EDS-0143-1001

D - PROTECTION

AC MCB 'D' curve inrush charateristics & Breaking Capacity 6KA Rated 50A with Thermal and Magnetic trip

Door Interlocked Isolator Not Fitted

RCD/ELCB Not Fitted

External Isolator Not Fitted Main TR Thermostat Not Fitted

Switch Fuse Unit Not Fitted RFI /EMC Noise Filter Not Fitted

DC Lightning Arrestor 480V 5KA 500 Joules AC Lightning Arrestors Not Fitted

Rectifier Fuses Not Fitted Voltmeter Fuse Rated 0.5A

Output Fuse Fast Acting Fuses to IEC/BS 88 Rated 125A Auxilliary Fuse None Fitted

Spare Fuses 1 No Provided per fuse Rating 2No Provided per Voltmeter fuse Rating

E - METERING
Each Channel / Circuit has independent Metering

DC Voltmeter Voltmeter Analogue Din 72 Moving Coil Class 1.5 To IEC/BS EN 89 Scale length approx
70mm Scaled 0-60V with red line at 50V

DC Ammeter Ammeter Analogue Din 72 Moving Coil Class 1.5 To IEC/BS EN 89 Scale length approx
70mm Scaled 0-120A with red line at 100A with 75mV FSD

Potential Meter Not Fitted

Circuit Selector Switch Not Fitted

F - TANK/ENCLOSURES

Mounting Self Standing Skid Mounted 100 x 50 Channel section RSJ

Construction Material Mild steel Thickness 3mm

Enclosure/Tank The Control Panel is contained in an IP66 Weatherproof Enclosure mounted on the front of
the tank. Access will be Via a hinged lockable door fitted with a single piece Neoprene gasket
to prevent ingress of moisture or dust.

External Fixings 304 (A2) Grade Stainless Steel Lifting Facility 2 No Lugs Tested to 1500KG

Dimensions (approx) mm See Outline Drawing

Toggle Clamps Not Fitted Security Padlockable

Finish Painted Colour Light Grey RAL 7035

Painting Specification 2 Pack Epoxy Total DFT 100 Microns Manufactureers Standard

Page 3
 Client: Chemilink
EQUIPMENT DATA SHEET Project: TBC
P.O.No TBC
Single Channel Transformer Rectifier Doc. No.: EDS-0143-1001

Breather Silica Gel Type Oil Drain Valve 3/4 BSP Brass c/w plug

Sunshade/Canopy Flat packed for on site assembly Provided c/w Stainless Steel fixing Accessories

Insulating Oil To BS 148( IEC62701) Quantity to suit tank size and specified on Rating plate

Oil Temp Thermometer * Scaled -40 to 120°C c/w R/L @85°C Oil Level Sight Gauge With high & Low Levels

Instrument Viewing Window 6mm Clear Polycarbonate Impact & UV Resistant A4 Document Pocket Fitted

Earthing Point *** 1No M10 Stud Provided on Channelbase c/w Tinned copper crimp lug size 16mm²

G- TERMINATION & CABLE ENTRY

AC Input Terminals Cables Terminated Directly into MCB max size 16MM²

Output Terminals Positive 1No Mechanical Clamp Negative 1No Terminal Post
M10 Brass Terminal Post c/w nuts, washers M10 Brass Terminal Post c/w nuts, washers and
and spring washers spring washers

Potential Terminals Reference 1 Mechanical Clamp Cathode Sens 1 Mechanical Clamp

WDU 6 Din Rail Mechanical Clamp Type WDU 6 Din Rail Mechanical Clamp Type
Terminals for Up to 10MM² Cable Terminals for Up to 10MM² Cable

Cable Entry Details None None

Control Cubicle Gland plate Provided Undrilled for On site Gland plate Provided Undrilled for On site
Drilling , Glands Not Provided Drilling , Glands Not Provided

H-STANDARD INTERNAL COMPONENT RATINGS

Single Core Wiring 0.5-150mm² Tri rated colour coded 105°C temperature rated Flame retardent Cable to BS
6231 ,600/1000v Grade Sized to suit current cable above 10mm² is Black with colour coded
heat shrink applied to ends

Multicore Cable 3-40 Multicore Coloured 0.2 To 6mm² Defstan Grade cable and/or Type YY Multicore
Numbered and /or Coloured ,Core size and number of cores supplied to suit

Tufnol Panels SRBP Medium Voltage Resistant,100°C Temp Rated 1P13 Grade Tufnol To BS EN 60893-3-4 Type
PF CP 201

Test Sockets Not Fitted

Page 4
 Client: Chemilink
EQUIPMENT DATA SHEET Project: TBC
P.O.No TBC
Single Channel Transformer Rectifier Doc. No.: EDS-0143-1001

I - ADDITIONAL FEATURES

Indication Not Fitted

Transducers Aux Powered Isolating Signal converter O/P 4 - 20mA For DC Voltage For Remote Monitoring

Transducers Aux Powered Isolating Signal converter O/P 4 - 20mA For DC Current For Remote Monitoring

Transducers Aux Powered Isolating Signal converter O/P 4 - 20mA For DC Potential For Remote Monitoring

Heater Not Fitted

Ballast Resistor Not Fitted

AC Meters Not Fitted

External Timer Link Not Fitted

Timer Not Fitted

M - SUPPLIER DOCUMENTATION

Outline Drawing DD-0143-1001 Circuit Diagram CD-0143-1001

Control Panel Layout Not Provided ITP Provided

Client Specification Hockway Standard & Order Specifics

FATP Provided FATR Put in O&M Manual

Certificate of Conformity Provided with Goods SPIRES Provided if Requested

O&M Manual Provided

Certification Provided with Certificate of Confomity

N-GUARANTE

Hockway Standard warranty of 12 months from date of commissioning or 18 months from delivery whichever is the sooner.
The warranty covers against faulty design, materials and workmanship. The warranty excludes all issues related to
improper installation, improper operation of the Transformer Rectifier

Page 5
 Client: Chemilink
EQUIPMENT DATA SHEET Project: TBC
P.O.No TBC
Single Channel Transformer Rectifier Doc. No.: EDS-0143-1001

Special Notes
All Equipment
For component Ratings see relevant drawing if Provided
All Component Ratings stated are subject to change on Test if necessary .
Gland Earthing is only done if specifically requested and can be additional cost
NA = Not Applicable
* Maximum Oil Temperature 95°C . Components fitted below Oil are Historically Tested and/or Temperature rated
105°C. General design Based on Max Oil Temperature 85°C Tolerance+5°C
* Dimensions are approximate Only - see detailed drawing for actual
** Weight is nominal, and can only be confirmed prior to dispatch
*** Door / Box / Frame if fitted are interbonded with links for electrical continuity equi-potential earthing
**** See Drawing for cable tray size or conduit length if applicable (Generally on Air cooled) if applicable
***** Design Life is Based on Routine Maitenance

Additional Comments

Numerical Cable Identification added to identify circuit to IEC/BS EN 62491:2008

Page 6
 MX2
Client Title
- CATHODIC PROTECTION SYSTEM
OIL COOLED TRANSFORMER RECTIFIER
Finish Material Drawn Checked Date Scale Size
0 ISSUED FOR APPROVAL NJC DS 4/5/16 AS SUPPLIED AS SUPPLIED NJC DS 4/5/16 1 : 10 A2
Drawing No. Rev.
Reference Drawings Rev. Details Drawn Checked Date DD-0143-1001 2
 - +

Client Title
CATHODIC PROTECTION SYSTEM
TRANSFORMER RECTIFIER VARIAC
1PH SCHEMATIC CIRCUIT DIAGRAM
Finish Material Drawn Checked Date Scale Size
0 ISSUED FOR APPROVAL NJC DS 4/5/16 AS SUPPLIED AS SUPPLIED NJC DS 4/5/16 NTS A3
Drawing No. Rev.
Reference Drawings Rev. Details Drawn Checked Date CD-0143-1001 0