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2.1 Concrete
Figure 2-1. Application of Concrete as a construction material for (left) building, and (right) road
pavement
Concrete’s plastic ability that enables it to be casted to any desired shapes and forms
Concrete has aesthetic attributes since it can be easily produced of any shape and
color with the use of admixtures. (Erdoğan T.Y., Materials of Construction, Middle
2.1.1.1. Cement
adheres to other constituents (such as fine and coarse aggregates) to bond them together. Cement
mixed with fine aggregate produces mortar which is used in masonry works, or with sand and
The most conventional cement, which are Portland Cement and Blended Cement, are
considered to be hydraulic cements mainly because of their property to set and harden to form a
stone-like mass by reacting with water. Cement is manufactured through the combinations of
limestone, marl or oyster shells, shale, clay and iron ore. The cement is finely ground that most of
it passes a sieve having 40,000 openings per sq. inch (1.6 openings per mm2).
[2]
There are five types of Portland Cement namely Types I, II, III, IV and V, and tw types
of Blended Cement which are I-P and I-S. Each cement type is manufactured to obtain certain
TYPE I is a general-purpose cement. It is suitable for all uses when the special
TYPE II cement is used when sulfate concentrations in ground water are higher
than normal. Type II will usually generate less heat at a slower rate than Type I or
as large piers, heavy abutments, and heavy retaining walls. Its use will minimize
earlier age. It is used when early from removal is desired. Richer mixes (higher
TYPE V cement is used in concrete exposed to severe sulfate action, and is used
pozzolan, such as fly ash, by itself has no cementing qualities, but when combined
with moisture and calcium hydroxide (in the Portland cement) it produces a
cementing effect.
slag. The slag constitutes between 25 and 65 percent of the weight of the blended
cement.
compounds:
Tricalcium Aluminate causes the concrete to liberate heat during the first
few days of hardening and it contributes slightly to early strength. Cement with low
percentages of this compound are especially resistant to sulfates (Types II and Type
V).
Almost any natural water that is drinkable is satisfactory as mixing water for making or
curing concrete. However, water suitable for making concrete may not necessarily be fit for
drinking.
The acceptance of acidic or alkaline waters is based on the pH scale which ranges from 0
to 14. The pH of neutral water is 7.0. A pH below 7.0 indicates acidity, and a pH above 7.0
indicates alkalinity. The pH of mixing water should be between 4.5 and 8.5.
Unless approved by tests, water from the following sources should not be used:
1. Water containing inorganic salts such as manganese, tin, zinc, copper, or lead;
2. Industrial waste waters from tanneries, paint and paper factories, coke plants,
Wash water can be reused in the concrete mixture provided it is metered and is 25 percent
or less of the total water. A uniform amount of wash water must be used in consecutive batches,
with subsequent admixture rates adjusted accordingly to produce a workable concrete that
conforms to the specifications. The total water must conform to the acceptance criteria of ASTM
2.1.1.3 Aggregates
Aggregates are granular materials such as sand gravel, crushed stone, iron-blast furnace
slag which, together with water and Portland cement, are the necessary constituent in the
materials/aggregates)
Aggregates are being graded by passing it through a series of sieves with gradually smaller
mesh sizes. It is conventionally considered to be fine aggregates when materials passed through
sieve #4 [0.187 in. (4.75 mm) openings], while all the materials that is retained on the #4 sieve is
designated to as coarse aggregates. The properties of concrete are principally determined by the
aggregates which constitutes about 75% of the concrete volume. (McGraw-Hill Encyclopedia of
Figure 2-4 Liquid admixtures, from left to right: antiwashout admixture, shrinkage reducer,
water reducer, foaming agent, corrosion inhibitor, and air-entraining admixture.
Admixtures are the ingredients in concrete other than cement, water, and aggregates that
are incorporated to the mixture during or before the process of mixing to attain certain special
properties of concrete. The four frequently used admixtures are: 1) Air-entraining agents, 2) Water-
Light weight concrete is concrete weighing substantially less than that made using gravel
or crushed stone aggregates. This loose definition is generally agreed to cover a broad spectrum of
concretes ranging in weight from 12 to 120 pounds per cubic foot. (The Aberdeen Group. (1981).
2.2.1.1 Definition
Aggregates with an oven-dry particle density less 2000 kg/m3 or an oven-dry loose bulk
density less than 1200 kg/m3 are called as lightweight aggregates according to EN206-1:2000.
ASTM C330 also defines a maximum limit for the bulk density, which is 1120 kg/m3 and 880
2.2.1.2 Classification
clay, perlite, shale, slate, and vermiculite, which are generated by heat treatment,
The specific gravity of lightweight aggregates is reasonably about 1/3 to 2/3 of normal
weight aggregates. Fine particles of lightweight aggregates have higher specific gravity than those
of coarse aggregates from the same source. The reason behind this is mainly because of the
removal of larger pores during the process of crushing (Neville & Brooks, 2010).
Bulk density of lightweight aggregates are quantified in dry-loose form, and is essentially
proportional to specific gravity for some grading and particle shape (ACI Committee 213, 2003).
Table 2-1 Maximum dry loose bulk density requirements of lightweight aggregates for structural
concrete (ASTM C330)
2.2.1.5 Grading
ASTM C330 states the necessary modification on the grading requirement in order to fit
same volumetric distribution of materials retained on each sieve because of the certainty that
specific gravity of lightweight aggregates increases with the decrease in particle size in contrast to
Table 2-2 Grading requirements for lightweight aggregate for structural concrete (ASTM C330)
ACI Committee 213, 2003 states that the 24-hour water absorption capacity of lightweight
aggregates vary between 5 to 25% by dry mass depending on the pore system of the aggregate,
whereas it is less than 2% for most of the normal weight aggregates. According to Neville and
According to method of production, lightweight concretes are divided into three (Neville
b) Introducing large voids within concrete or mortar body: aerated, cellular, foamed or gas
concrete
c) Utilizing only coarse aggregates to provide large interstitial voids: no-fines concrete
2.3 Charcoal
Charcoal is the lightweight black carbon and ash residue hydrocarbon produced by removing
water and other volatile constituents from animal and vegetation substances through the process
called pyrolysis, which is the heating of wood or other substances in the absence of oxygen.
(Online: www.fao.org/docrep/X5555E/x5555e03.htm#TopOfPage)
The quality of charcoal is determined by various quality factors, although all are inter-
Charcoal fresh from an opened kiln contains very little moisture, usually less than 1%.
Absorption of moisture from the humidity of the air itself is rapid and there is, with time, a gain of
moisture which even without any rain wetting can bring the moisture content to about 5-10%, even
in well-burned charcoal. When the charcoal is not properly burned or where pyroligneous acids
and soluble tars have been washed back onto the charcoal by rain, as can happen in pit and mound
burning, the hygroscopitity of the charcoal is increased and the natural or equilibrium moisture
Quality specifications for charcoal usually limit the moisture content to around 5-15% of
the gross weight of the charcoal. Moisture content is determined by oven drying a weighted sample
There is evidence that charcoal with a high moisture content (10% or more) tends to shatter
and produce fines when heated in the blast furnace, making it undesirable in the production of pig
iron.
The volatile matter in charcoal can vary from a high of 40% or more down to 5% or less.
It is measured by heating away from air, a weighed sample of dry charcoal at 900°C to constant
weight. The weight loss is the volatile matter. Volatile matter is usually specified free of the
High volatile charcoal is easy to ignite but may burn with a smoky flame. Low volatile
charcoal is difficult to light and burns very cleanly. A good commercial charcoal can have a net
volatile matter content - (moisture free) of about 30%. High volatile matter charcoal is less friable
than ordinary hard burned low volatile charcoal and so produces less fines during transport and
handling. It is also more hygroscopic and thus has a higher natural moisture content.
The fixed carbon content of charcoal ranges from a low of about 50% to a high of around
95%. Thus charcoal consists mainly of carbon. The carbon content is usually estimated as a
"difference", that is to say, all the other constituents are deducted from 100 as percentages and the
remainder is assumed to be the per cent of "pure" or "fixed" carbon. The fixed carbon content is
the most important constituent in metallurgy since it is the fixed carbon which is responsible for
reducing the iron oxides of the iron ore to produce metal. But the industrial user must strike a
balance between the friable nature of high fixed carbon charcoal and the greater strength of
charcoal with a lower fixed carbon and higher volatile matter content to obtain optimum blast
ILAFA-Altos Hornos. Instituto Latinoamericano del Fierro y el Acero. (In Spanish). 1982]
Ash is determined by heating a weighed sample to red heat with access of air to burn away
all combustible matter. This residue is the ash. It is mineral matter, such as clay, silica and calcium
and magnesium oxides, etc., both present in the original wood and picked up as contamination
The ash content of charcoal varies from about 0.5% to more than 5% depending on the
species of wood, the amount of bark included with the wood in the kiln and the amount of earth
and sand contamination. Good quality lump charcoal typically has an ash content of about 3%.
Fine charcoal may have a very high ash content but if material less than 4 mm is screened out the
As produced, normal wood charcoal is not a very active adsorption material for either
liquids or vapours because its fines structure is blocked by tarry residues. To convert the charcoal
to "activated" this structure must be opened up by removing the tarry residues. The most widely
used method today consists in heating the pulverised raw charcoal in a furnace to low red heat in
an atmosphere of superheated steam. The steam prevents the charcoal from burning away by
excluding oxygen. Meanwhile the volatile tars can be distilled away and are carried off with the
steam, leaving the pore structure open. The treated charcoal is run off into closed containers and
allowed to cool. Activation furnaces are usually continuous, i.e. the powdered charcoal passes
continuously cascade fashion through the hot furnace in the steam atmosphere. ( Mantell, C.L.
1968 Carbon and graphite handbook'. Chapt. 13. Adsorbents. Interscience Publishers. New York.)
The table shows the following data derived from work on Australian eucalyptus.
( Humphreys, F.R. & Ironside, G.E. 1981 'Charcoal from NSW species of timber 3rd ed., Forestry
Charcoal dust is the residue black powdery substance typically found at the bottom of
charcoal sacks, charcoal selling stores or in charcoal making areas which results from the chip offs
from the charcoal slates. Charcoal dusts are considered to be waste and contributes mainly to air
pollution. To utilize charcoal dust, people have turned it into charcoal briquettes, used as fertilizer
in agriculture industry, and in the field of medicine. (Maria Nakirya, January 31, 2008).
2.4 RELATED STUDIES
2.4.1 Effect of Charcoal on the Porosity and the Properties of Concrete [Musa Resheidat,
Noufal Al-Araji (Al Balqa Applied University, Jordan), Mwafag Ghanma (Ohio State
producing porous concrete by adding charcoal powder as part of the Portland pozzolanic
cement in concrete. The ratio of charcoal powder to cement ranged from 2.5% to 10%. The
Lightweight concrete samples were prepared by mixing the raw materials in a dry state for
about one minute to ensure the uniformity of the mix. Then pure water was added gradually
during mixing. All contents were then mechanically mixed for about three minutes. The
prepared batch was filled into a container to be used for sample preparation using
demoulded after one day and subjected to accelerated curing in boiling water for two hours,
and were subjected to heat-treatment. The parameters recorded in this study were relative
percent increases
increase of charcoal
replacement (Yeong Huei Lee, Ming Han Lim, Yee Ling Lee, Yee Yong Lee, Cher
lifestyle. This research study focuses on the effect in the compressive strength of various
lightweight foamed concrete filled with charcoal, with the incorporation of waste materials,
lightweight concrete.
Charcoal with low specific gravity value has the potential to be applied into
LFC mix to enhance the strength and performance without increasing the
compressive strength
expansion and spalling which lead to concrete degradation which may occur
This study also stated for the further developments of Lightweight Foamed
Concrete research, charcoal can be treated by lowering the pH of the mix to avoid an