Sunteți pe pagina 1din 18

INTERACTIVE SCHEMATIC

INTERACTIVE SCHEMATIC
Bookmarks X Options
Bookmarks
X
Options

This document is best viewed at a screen resolution of 1024 X 768.

Features Cover Page Information To set your screen resolution do the following: Component Table Tap
Features
Cover Page
Information
To set your screen resolution do the following:
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols
Schematic
Machine Views
Front Frame
RIGHT CLICK on the DESKTOP.
Select PROPERTIES.
CLICK the SETTINGS TAB.
MOVE THE SLIDER under SCREEN RESOLUTION
until it shows 1024 X 768.
CLICK OK to apply the resolution.
Rear Frame
Tap Views
The Bookmarks panel will allow you to
quickly navigate to points of interest.
EC-C2
E-C60
EC-C3
E-C61
Click on any text that is BLUE and underlined.
These are hyperlinks that can be used to navi-
gate the schematic and machine views.
EC-C1
VIEW ALL CALLOUTS
When only one callout is showing on a machine view this
button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.
HOTKEYS (Keyboard Shortcuts)
FUNCTION
KEYS
Zoom In
“CTRL” / “+”
Zoom Out
“CTRL” / “-”
Fit to Page
“CTRL” / “0” (zero)
Hand Tool
“SPACEBAR” (hold down)
Find
“CTRL” / “F”
/ “-” Fit to Page “CTRL” / “0” (zero) Hand Tool “SPACEBAR” (hold down) Find “CTRL”
RENR6481-07 June 2017 420E, 430E, 432E, 434E, 442E and 444E Backhoe Loader Electrical System 420E:

RENR6481-07

June 2017

420E, 430E, 432E, 434E, 442E and 444E Backhoe Loader Electrical System

420E:

432E:

442E:

444E:

HLS1-6945

BXE1-2199

GKZ1-599

LBE1-599

KMW1-2678

430E:

434E:

DDT1-802

FSH1-899

EAT1-1230

Volume 1 of 2: Cab and Chassis Volume 2 of 2: Accugrade® Laser

1 of 2: Cab and Chassis Volume 2 of 2: Accugrade® Laser © 2017 Caterpillar, All

© 2017 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION Volume 1 of 2 - CAB AND CHASSIS

COMPONENT LOCATION Volume 1 of 2 - CAB AND CHASSIS
COMPONENT LOCATION Volume 1 of 2 - CAB AND CHASSIS

Component

Schematic

Machine

Component

Schematic

Machine

 

Location

Location

 

Location

Location

Alarm - Feature

B-14

B

Switch - Beacon

D-13

B

Alarm - Horn

E-13

B

Switch - Brake LH

F-8

6

Antenna

G-12

1

Switch - Brake RH

F-8

6

FNR Shift Handle

F-8

2

Switch - Cont Flow 7-8

E-13

B

Fuse Block

D-1

B

Switch - Control Pattern

J-8

A

Joystick - Loader

G-3

B

Switch - Differential Lock

G-8

10

Machine ECM

F-7 - J-7

3

Switch - Front Work Lamp

D-13

B

Module - PRM #1

I-2

B

Switch - Hazard

D-8

2

Module - PRM #2

I-1

B

Switch - Hydraulic Oil Filter Bypass

H-3

5

Module - PRM HVAC

I-1

B

Switch - Implement Lockout

B-12

B

Motor - Fuel Lift Pump

D-2

4

Switch - Key

B-14

B

Relay - AWD Brake

D-1

C

Switch - Loader Quick Connect Pins

B-14

A

Relay - Backup Alarm

G-1

C

Switch - Neutral XMSN Handle

G-4

B

Relay - Differential Lock

D-1

C

Switch - Park Brake

D-11

B

Relay - Horn

G-1

C

Switch - Power SS

E-14

B

Relay - Implement Enable

E-1

C

Switch - Quick Connect Electric Power

A-14

A

Relay - Position Lamp

G-1

C

Switch - Rear Fog Lamp

C-13

B

Relay - Torque Limiter

H-2

C

Switch - Rear Wiper

C-13

B

Resistor - CAN Terminating

J-2

B

Switch - Rear Work Lamp

D-13

B

Resistor - Terminal

H-13

B

Switch - Roading

H-7

6

Sensor - Hydraulic Oil Temperature

H-3

5

Switch - Side Shift Lock

E-13

B

Service Meter

J-7

6

Switch - Stalk

C-8

6

Solenoid - Hoe Aux Valve #1 (7th Function Option)

I-14

3

Switch - Start Aid

B-13

B

Solenoid - Hoe Aux Valve #1 (8th Function Option)

H-14

3

Switch - Std Front Work Lamp

E-14

B

Solenoid - Hoe Aux Valve #2 (7th Function Option)

I-14

3

Switch - Std Rear Work Lamp

E-14

B

Solenoid - Hoe Aux Valve #2 (8th Function Option)

H-14

3

Switch - Steer Column Horn

C-8

2

Solenoid - Loader Auxiliary Valve #1

F-3

A

Switch - XMSN Lock

I-7

6

Solenoid - Loader Auxiliary Valve #2

F-3

A

Tachometer

D-14

B

Solenoid - Turbo Fuel Shutoff

E-2

7

Relay - Flasher

H-2

B

Solenoid - Turbo Fuel Shutoff (NACD)

E-1

7

Switch - Ride Control

H-7

6

Stabilizer Valve Assembly

J-14

8

Switch - Front Console Horn

I-7

6

Suppressor - Rear Work

G-8

9

Motor - Rear Wiper

G-14

11

Suppressor - Relay Arc

I-2

B

Motor - Front Wiper

G-12

12

Suppressor - Roading

G-8

9

Relay - Stabilizer Timer

I-13

8

Switch - Autoshift Manual

D-7

A

Relay - Ride Control

D-1

C

Switch - AWD

I-7

6

Suppressor - Front Work

G-8

9

Switch - AWD Italy

I-7

6

     

Machine Locations Are Repeated For Components Located Close Together.

A = Located Inside Of Cab.

B = Located Inside Of Side Console.

C = Located Around Fuse Block.

COMPONENT LOCATION Volume 2 of 2 - ACCUGRADE LASER Page 1 of 2

COMPONENT LOCATION Volume 2 of 2 - ACCUGRADE LASER Page 1 of 2
COMPONENT LOCATION Volume 2 of 2 - ACCUGRADE LASER Page 1 of 2

Component

Schematic

Machine

Component

Schematic

Machine

 
 

Location

Location

 

Location

Location

 

Alarm - Backup (EAME)

H-14

1

Sender - Conv Temperature

G-2

10

 

Alarm - Backup (NACD)

G-11

1

Sender - Coolant Temperature

H-2

2

 

Alternator

E-1

2

Sender - Fuel Level

G-2

14

 

Battery - HD

F-3

3

Sensor - AWS Position

D-10

12

 

Battery - STD

F-3

3

Sensor - Boom Cylinder Position

C-7

47

 

Control - A3011

E-4

4

Sensor - Bucket Cylinder Position

D-7

15

 

Diode - Machine Security System

I-14

5

Sensor - Bucket Position

E-7

7

 

Display - Advisor

D-3

41

Sensor - E-Stick Cylinder Position

C-7

46

 

Glow Plugs

D-1

3

Sensor - Fuel Water Separator

H-2

8

 

Horn- Rear

G-14

1

Sensor - Stick Cylinder Position

C-7

46

 

Horn - Forward

G-2

6

Sensor - Swing Position

D-6

48

 

Inclinometer

B-7

42

Sensor - XMSN Out Speed

G-3

16

 

Joystick - Loader

D-7

7

Solenoid - A/C Compressor Clutch

I-1

17

 

Mast - Laser

C-2

43

Solenoid - AWD

F-1

9

 

Module - Power

C-2

44

Solenoid - AWD (ATCH)

H-4

9

 

Motor - Blower

E-9

B

Solenoid - Cold Start Adv

F-2

5

 

Motor - Front Washer

H-2

8

Solenoid - Differential Lock (ATCH)

H-4

9

 

Motor - Fuel Lift Pump

E-1

9

Solenoid - Forward

I-2

9

 

Motor - Rear Washer

H-2

8

Solenoid - Forward (High)

H-4

7

 

Motor - Starter

D-2

10

Solenoid - Forward (Low)

H-4

7

 

Reader - MSS Touchkey

I-12

B

Solenoid - Fuel Shutoff (NACD)

F-2

5

 

Receiver - Laser

B-3

45

Solenoid - Hydraulic Torque Limit

G-2

18

 

Relay - A/C Shutoff

D-6

B

Solenoid - Implement Lockout (EAME)

F-14

1

 

Relay - Crank Interrupt

I-12

B

Solenoid - Implement Lockout (NACD)

F-11

1

 

Relay - Dead Engine Lower Command

F-5

11

Solenoid - LH Lock Valve

G-5

19

 

Relay - Dead Engine Lower Enable

F-5

11

Solenoid - Lockout

H-11

20

 

Relay - Fuel Lift Pump

E-1

10

Solenoid - Pattern Changer #1 (EAME)

G-14

1

 

Relay - High Speed

E-7

B

Solenoid - Pattern Changer #1 (NACD)

G-11

1

 

Relay - LH Steering

F-10

12

Solenoid - Pattern Changer #2 (EAME)

G-14

1

 

Relay - LH/RH Steer Parity

E-10

12

Solenoid - Pattern Changer #2 (NACD)

G-11

1

 

Relay - Power Module

D-2

44

Solenoid - Quick Connect Loader

B-10

21

 

Relay - Quick Connect

C-11

13

Solenoid - Reverse

H-4

9

 

Relay - Rear Horn

F-13

1

Solenoid - RH Lock Valve

G-5

22

 

Relay - RH Steering

E-10

12

Solenoid - Ride Control #1

C-8

23

 

Relay - Solid Stae

I-14

5

Solenoid - Ride Control #2

C-8

23

 

Relay - Start

D-1

10

Solenoid - Rtd Loader Valve

D-7

B

 

Relay - Start Aid

D-1

10

Solenoid - Side Shift Left

I-11

20

 

Resistor - Excitation

E-1

9

Solenoid - Side Shift Lock

H-14

1

 

Resistor - GC Terminal

C-2

44

Solenoid - Side Shift Right

I-11

20

 

Resistor - Motor Speed

E-9

B

Solenoid - Speed Clutch 1-3

H-4

7

 

Machine Locations Are Repeated For Components Located Close Together.

A = Located Inside Of Cab.

B = Located Inside Of Side Console.

C = Located Around Fuse Block.

COMPONENT LOCATION Volume 2 of 2 - ACCUGRADE LASER Page 2 of 2

COMPONENT LOCATION Volume 2 of 2 - ACCUGRADE LASER Page 2 of 2
COMPONENT LOCATION Volume 2 of 2 - ACCUGRADE LASER Page 2 of 2

Component

Schematic

Machine

Component

Schematic

Machine

 

Location

Location

 

Location

Location

Suppressor - AWD

F-1

9

Suppressor - SS Lock

G-14

1

Suppressor - AWS Arc #1

E-11

B

Switch - A/c Refrigerant Pressure

I-1

17

Suppressor - AWS Arc #2

E-11

B

Switch - Air Filter

H-2

27

Suppressor - Circle Steering Arc

E-10

24

Switch - AWS Mode Indicator

E-14

A

Suppressor - Differential Lock

F-1

9

Switch - AWS Mode Select

E-14

A

Suppressor - Fuel Lift Pump

E-1

9

Switch - AWS Pressure

D-10

B

Suppressor - HVAC

I-1

17

Switch - Battery Disconnect

F-3

3

Suppressor - Hydraulic Torque Limit

G-2

18

Switch - Blower Speed

F-8

B

Suppressor - Implement Enable #1

F-11

1

Switch - Boosted Brake Pressure #1 (NACD)

F-11

1

Suppressor - Implement Lockout

F-14

1

Switch - Boosted Brake Pressure #2 (EAME)

F-13

1

Suppressor - LH Steering Arc

E-10

24

Switch - Broom Angle

B-14

A

Suppressor - Load Check Disable #1

G-5

19

Switch - Cold Start Adv

F-2

5

Suppressor - Load Check Disable #2

G-5

25

Switch - Cont Flow

C-14

A

Suppressor - Lockout

H-11

20

Switch - Coolant Temperature

H-2

28

Suppressor - Pattern Changer #1 (EAME)

G-14

1

Switch - Electrical External Power

C-13

A

Suppressor - Pattern Changer #1 (NACD)

G-11

1

Switch - Engine Oil Pressure

G-2

29

Suppressor - Pattern Changer #2 (EAME)

F-14

1

Switch - Heater A/C

F-8

B

Suppressor - Pattern Changer #2 (NACD)

G-11

1

Switch,Load Control Pressure

G-5

23

Suppressor - Pilot Pressure Arc

E-10

24

Switch - Loader Quick Connect Pins

C-13

A

Suppressor - Quick Coupler 1-6

C-10

13

Switch - Return To Dig

D-7

7

Suppressor - RH Steering Arc

E-10

24

Switch - Ride Control Pressure

C-8

23

Suppressor - Ride Control Arc

C-8

32

Switch - Thermostat

E-9

B

Suppressor - Side Shift #1

H-11

26

Switch - Vent

F-8

B

Suppressor - Side Shift #2

H-11

26

Valve - AWS

D-10

12

Suppressor - Side Shift (Left)

I-11

20

Valve - Machine Security

I-14

5

Suppressor - Side Shift (Right)

H-11

20

     

Machine Locations Are Repeated For Components Located Close Together.

A = Located Inside Of Cab.

B = Located Inside Of Side Console.

C = Located Around Fuse Block.

CONNECTOR LOCATION Volume 1 of 2 - CAB AND CHASSIS

CONNECTOR LOCATION Volume 1 of 2 - CAB AND CHASSIS
CONNECTOR LOCATION Volume 1 of 2 - CAB AND CHASSIS

Connector Number

Schematic

Machine

 
 

Location

Location

 

CONN 1

F-13

13

 

CONN 2

F-13

13

 

CONN 3

H-13

14

 

CONN 4

H-12

14

 

CONN 5

H-12

14

 

CONN 6

H-12

14

 

CONN 7

I-12

14

 

CONN 8

I-12

14

 

CONN 9

J-12

14

 

CONN 10

J-12

15

 

CONN 11

B-11

16

 

CONN 12

B-11

16

 

CONN 13

C-11

16

 

CONN 14

C-11

16

 

CONN 15

D-11

16

 

CONN 16

E-11

16

 

CONN 17

E-11

16

 

CONN 18

D-8

17

 

CONN 19

E-8

17

 

CONN 20

E-8

17

 

CONN 21

G-8

18

 

CONN 22

H-8

19

 

CONN 23

E-4

20

 

CONN 24

E-4

20

 

CONN 25

E-4

20

 

CONN 26

E-4

20

 

CONN 27

F-4

20

 

CONN 28

F-4

20

 

CONN 29

G-4

20

 

CONN 30

G-4

21

 

CONN 31

H-4

16

 

CONN 32

H-4

20

 

CONN 33

I-4

22

 

CONN 34

I-4

20

 

CONN 35

J-4

23

 

CONN 36

J-4

23

 

CONN 37

J-2

24

 

CONN 38

E-4

20

 

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CONNECTOR LOCATION Volume 2 of 2 - ACCUGRADE LASER

CONNECTOR LOCATION Volume 2 of 2 - ACCUGRADE LASER
CONNECTOR LOCATION Volume 2 of 2 - ACCUGRADE LASER

Connector Number

Schematic

Machine

 
 

Location

Location

 

CONN 5

I-11

30

 

CONN 6

C-6

30

 

CONN 7

C-6

30

 

CONN 8

G-10, G-12

30

 

CONN 9

G-10, G-12

30

 

CONN 15

F-7

31

 

CONN 16

H-9

31

 

CONN 17

G-9, H-9

31

 

CONN 23

D-13

32

 

CONN 24

D-9

32

 

CONN 25

G-6

32

 

CONN 26

I-12

32

 

CONN 27

C-10

32

 

CONN 28

D-13

32

 

CONN 30

I-6

23

 

CONN 31

C-10

31

 

CONN 33

I-4

11

 

CONN 34

H-6

32

 

CONN 36

E-6

3

 

CONN 38

F-14

33

 

CONN 39

E-13

34

 

CONN 40

I-13

5

 

CONN 41

I-13

5

 

CONN 42

C-12

35

 

CONN 43

E-11

36

 

CONN 44

B-10

11

 

CONN 45

B-9

37

 

CONN 46

E-9

15

 

CONN 47

D-5, F-7

31

 

CONN 48

E-6

3

 

CONN 49

F-6

3

 

CONN 50

H-6

38

 

CONN 51

H-6

38

 

CONN 52

H-6

38

 

CONN 53

H-6

38

 

CONN 54

F-2

38

 

CONN 55

I-2

5

 

CONN 56

C-7

46

 

CONN 57

C-7

47

 

CONN 58

B-6

42

 

CONN 59

C-6

49

 

CONN 60

C-6

49

 

CONN 61

C-4

50

 

CONN 62

D-4

41

 

CONN 63

C-2

44

 

CONN 64

C-2

44

 

CONN 65

C-2

44

 

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CID / MID / FMI

CID / MID / FMI
CID / MID / FMI
 

Component Identifiers (CID¹) Module Identifier (MID²)

 

Machine ECM (MID No. 039)

CID

Component

0041

8 VDC Supply

0168

Electrical System Voltage

0191

Speed Sensor (Transmission Output)

0367

Ride Control Switch

0368

Switch (transmission Auto/Man)

0490

Implement Lockout Switch

0600

Hydraulic Oil Temperature Sensor

0626

Steering / Transmission Lock Switch

0629

Neutralizer Switch

0668

Transmission Shift Lever

0702

Transmission Gear Level Selector Sensor

1037

Display Module

1187

Continuous Flow Switch

1251

Alternator R-Terminal Signal

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

1406

Transmission Solenoid 6

1482

10 VDC Supply

1529

Quick Coupler Switch

1956

Bucket Cylinder Position Sensor

1957

Stick Cylinder Position Sensor

1958

E-Stick Position Sensor

1959

Boom Cylinder Position Sensor

2108

Swing Position Sensor

2236

E-Stick Extend Solenoid

2237

E-Stick Retract Solenoid

2242

Loader Auxiliary Valve Solenoid 1

2243

Loader Auxiliary Valve Solenoid 2

2244

Hoe Auxiliary Valve Solenoid 1

2245

Hoe Auxiliary Valve Solenoid 2

2529

FWR Joystick Thumbwheel

2530

LH Joystick Thumbwheell

2531

RH Joystick Thumbwheel

 

MIDS Main Module (MID No. 053)

CID

Component

820

Keypad

871

Inclination Sensor

871

Inclination Sensor

1603

Machine Control Module

1603

Machine Control Module

1603

Machine Control Module

2402

Laser Receiver

2402

Laser Receiver

2403

Mast Position

2403

Mast Position

2403

Mast Position

2652

Laser Mast Power Relay

2652

Laser Mast Power Relay

¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

 

Failure Mode Identifiers (FMI)¹

FMI No.

Failure Description

00

Data valid but above normal operational range.

01

Data valid but below normal operational range.

02

Data erratic, intermittent, or incorrect.

03

Voltage above normal or shorted high.

04

Voltage below normal or shorted low.

05

Current below normal or open circuit.

06

Current above normal or grounded circuit.

07

Mechanical system not responding properly.

08

Abnormal frequency, pulse width, or period.

09

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14-31

Reserved

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

 

Event Codes

Machine ECM

EID

Description

43

Low System Voltage Warning

50

High System Voltage Warning

232

Low Brake Boost Pressure

282

Implement Hydraulic Oil Filter Restricted

360

High Engine Coolant Temperature

361

High Fuel/Water Separator Water Level

391

Low Engine Oil Pressure

627

Machine Driven with Parking Brake On

797

Swing Angle Out of Range

798

High Hydraulic Oil Temperature

878

Brake Fluid Level Low

2114

Air Inlet Restriction

SPECIFICATIONS AND RELATED MANUALS

SPECIFICATIONS AND RELATED MANUALS
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals

Title

Form Number

Electric Starting Motor:

143-0539

SENR3828

Machine Troubleshooting:

RENR6488

Engine Troubleshooting:

3054E & 3056E

RENR2417

AccuGrade® Laser Troubleshooting:

KENR6251

 

Off Machine Switch Specification

 

Part No.

Function

Actuate

Deactuate

Contact Position

   

276 to 303 kPa MAX (507.6 psi)

 

207 kPa

 

134-0404

Hydraulic Bypass Oil Filter

(30 psi)

Normally Open

   

2550

kPa MAX

1800

± 175 kPa

 

3E-7675

Boosted Brake Pressure

(369.8 psi)

(261 ± 25.3 psi)

Normally Closed

   

3500

kPa MAX

3000

± 150 kPa

A-C, Normally Closed A-B, Normally Open

131-9203

Ride Control Pressure

(507.6 psi)

(435.1 ± 21.8 psi)

 

Resistor, Sender and Solenoid Specifications

 

Part No.

 

Component Description

Resistance (Ohms)¹

244-3106

Sender:

Coolant Temperature

54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 92

238-9397

Resistor:

Excitation

120

± 6

4W-9972

Sender:

Converter Temperature

54°C (130°F) - 560 to 716 110°C (230°F) - 72 to 82

3E-8620

Solenoid:

RTD Loader Valve

21.8 ± 1

134-2540

Resistor:

Terminating

120

± 12

212-3350

Solenoid:

Loader QC

3.2

251-3231

Sender:

Fuel Level (EST)

Empty - 240-250 Full - 28-33

216-1266

Sender:

Fuel Level (Non-EST)

Empty - 240-250 Full - 28-33

214-4302

Solenoid:

Forward and Reverse (NACD)

3.2

142-1468

Solenoid:

Forward and Reverse (EAME)

7.9 ± 0.5

249-7160

Solenoid:

Right Side Shift, Left Side Shift

8.8

¹ At room temperature unless otherwise noted.

WIRE DESCRIPTION Page 1 of 3

WIRE DESCRIPTION Page 1 of 3
WIRE DESCRIPTION Page 1 of 3

Wire

Wire

 

Wire

Wire

 

Number

Color

Description

Number

Color

Description

 

Power Circuits

 

Control Circuits

101

RD

Bat (+) (Not Application Specific)

702

OR

XMSN Brake Switch Jumper

102

RD

Head Lamp

708

YL

XMSN Hold Switch

103

RD

PRM Module #1

720

PU

XMSN Brake Switch

105

RD

Key Switch

751

GN

XMSN Shift Solenoid No. 1 OR 3

110

RD

Flasher

752

YL

XMSN Shift Solenoid No. 2

111

RD

Rear Horn Relay

754

BU

XMSN Shift Solenoid No. 3 Or No. 1

112

PU

Main Power Relay Output

762

YL

Bucket Positioner Solenoid Switch

113

OR

A/C Shutoff Relay

766

GN

XMSN Disconnect Solenoid

115

RD

ACC Power Port

774

YL

AETA Solenoid - Left

116

BR

Rear Flood Lamp

779

WH

Coupler Engage Solenoid

117

YL

Rear Flood Lamp (ATCH)

799

WH

Sensor Power

118

GY

Front Wiper

C720

BU

Interlock Relay

119

PK

Rear Wiper

C743

PK

Parking Brake

121

YL

Backup Alarm To Lamp

E701

PK

Auto Ride Control Switch

122

BU

Heater/AC Switch

F711

GN

CAN Link +

123

WH

Aux Ckt

F712