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(CONSISTING OF: C7046C DISCHARGE AIR SENSOR OR C7150B MIXED AIR SENSOR, C7400A
SOLID STATE ENTHALPY SENSOR OR C7650A SOLID STATE TEMPERATURE SENSOR, M7415
OR M8405 DAMPER ACTUATORS OR MODULATING DIRECT COUPLED ACTUATORS (MS7505),
T6031H THERMOSTAT AND W7459 OR W7212 SOLID STATE ECONOMIZER LOGIC MODULE)
PRODUCT DATA
FEATURES
C7046C Discharge Air Sensors have probe lengths of 8 in.
C7046C (203 mm) and nominal sensor resistance of 3000 ohms at
77°F (25°C).
Contents
Application ........................................................................ 1 Sequence of Operation .................................................... 16
Features ........................................................................... 1 Operation: W7212 ............................................................ 17
Ordering Information ........................................................ 2 Settings and Adjustments: W7212 ................................... 18
Specifications ................................................................... 3 Checkout and Troubleshooting ........................................ 19
Specifications: M7215 ...................................................... 4 Checkout and Troubleshooting: W7212 ........................... 31
Specifications: W7212A Logic Module ............................. 6
Installation: M7215, M7415, M8405 ................................. 7
Wiring: M7215, M7415, M8405 ........................................ 8
Operation and Checkout .................................................. 12
Settings and Adjustments ................................................. 14 63-2484-2
SOLID STATE ECONOMIZER SYSTEM
M7415 and M8405 Damper Actuators are 25 lb-in. spring • W7459C mounts on M8405A Damper Actuator and
return damper actuators that provide modulating or three- accepts inputs from single pole single throw (spst)
position control of economizer systems on HVAC equipment. mixed or discharge air control and C7400 Solid State
Enthalpy Sensors.
• M7415 Damper Actuator provides modulating control
• Packages are designed to operate from the cooling
of economizer dampers from a thermistor mixed-air or
space thermostat to provide a totally integrated control
discharge sensor to maintain 56°F (13°C) air
system.
temperature.
• Enthalpy setpoint (A,B,C,D) located on W7459 Solid
• M8405A Damper Actuator provides three-position
State Economizer Logic Module is used to select
control: closed, adjustable mid-position, and open.
combination of air temperature and humidity that is
• W7459 logic modules may plug directly onto the suitable for free cooling.
M7415.
• W7459A include built-in adjustable minimum damper
• High impact, glass-fiber reinforced, plastic case is position potentiometer that controls the amount of
rugged, lightweight and corrosion resistant. outdoor air admitted to meet minimum ventilation
requirements; includes terminals for connecting
M7215 Damper Motors provide 25 lb-in. torque with spring
optional remote minimum position potentiometer.
return and 2–10 Vdc modulating control of economizer sys-
tems on HVAC equipment. • LED on W7459 indicates free cooling is available when
there is a call for cooling from the thermostat.
• M7215 Damper Motors provide modulating control of
W7212A economizer logic module used with C7400 enthalpy
economizer dampers from a 2–10 Vdc controller.
sensors, M7215 or MS7505 damper actuators and C7232
• W7212 logic module may plug directly onto the M7215. CO2 sensors to proportion outdoor and return air dampers
from economizer and demand control ventilation in commer-
T6031H Thermostat acts as changeover thermostat.
cial HVAC equipment.
• Switches enclosed to resist effects of dust and
• Operates from thermostat and DCV sensor to provide a
moisture.
totally integrated control system.
• Warmer–Cooler temperature scale.
• Combines minimum and DCV maximum damper
• Sensing bulb installed in return air flow. position potentiometers with compressor staging.
W7459A,C Solid State Economizer Logic Module used with • Solid state enthalpy or dry bulb changeover control.
C7400 Solid State Enthalpy Sensors and M7415 or M8405
• Terminals included for switching between Occupied
Damper Actuators to proportion outdoor and return air damp-
and Unoccupied operation.
ers for economizer control in commercial HVAC equipment.
• Maximum economizer savings is achieved with two (2)
• Combine functions of solid state enthalpy changeover C7400 enthalpy sensors, one (1) W7212 economizer
control, minimum damper position potentiometer logic module, and one (1) C7232 CO2 sensor using
(W7459A) and compressor staging relays. differential enthalpy changeover and Demand Control
Ventilation (DCV).
• Optional differential enthalpy control provides greater
economizer savings than single enthalpy control by • LED indicates when free cooling is available.
selecting the most economical air for cooling.
• LED indicates when module is in DCV mode.
• W7459A mounts on M7415 Damper Actuator and
• LED indicates when exhaust fan contact is closed.
accepts inputs from C7150B Mixed Air Sensors, C7400
Solid State Enthalpy Sensors, C7046C Discharge Air • W7213 is used with heat pump B terminal.
Sensor, and optional remote minimum damper
• W7214 is used with heat pump O terminal.
position potentiometer.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
63-2484—2 2
SOLID STATE ECONOMIZER SYSTEM
• Control for air damper applications with up to 12.5 sq ft Operating Temperature Range:
assuming 3.5 in.-lb per sq ft of damper area, velocity 40°F to 150°F (4°C to 66°C).
independent.
Wiring Connections:
• Brushless DC submotor with electronic stall protection. 6 in. (152 mm) leadwires.
• Patented self-centering shaft adapter.
Dimensions:
• Access cover to facilitate connectivity. See Fig. 1.
• Metal housing with mechanical end limits.
• Field-installable auxiliary switches.
C7150B Mixed Air Sensor
Used to sense mixed air in rooftop packaged air conditioning
• Spring return direction field-selectable. equipment.
• Hub includes position indicator.
Resistance/Temperature (NTC):
Nominal Resistance: 3000 ohms at 77°F (24°C). Nominal Sen-
SPECIFICATIONS sitivity: 70 ohms per degree F (124 ohms per degree C) at
midrange.
Models:
Specifications for each model are listed separately.
C7400A Solid State Enthalpy Sensor/C7650A Solid
State Temperature Sensor
C7046 Discharge Air Sensors Senses enthalpy or temperature of outdoor and return air.
Intended for use as a discharge sensor in rooftop applications.
Temperature Sensing Element:
Thermistor.
Sensing Element:
Carbon type, thermistor-resistor element.
Output Signal:
4 to 20 mA current signal; increases from 4 mA to 20 mA as
Performance Characteristics:
enthalpy decreases.
Reaction Time Constant with Air Approach Velocity of 8.33 ft/
sec (2.54 m/sec): 60 seconds.
Ambient Operating Temperature Range:
-40°F to +125°F (-40°C to +52°C).
Resistance/Temperature (NTC):
Nominal Resistance: 3000 ohms at 77°F (24°C). Nominal Sen-
Approval:
sitivity: 70 ohms per degree F (124 ohms per degree C) at
Underwriters Laboratories Inc. Flammability Rating: UL94-5V.
midrange.
Dimensions:
See Fig. 3.
7/8
(22)
1/4 (6)
DIAMETER
3/4 (19) 9/16 IMMERSION LENGTH: 8 (203)
(2)
(14)
1-1/2 (38) M9087
3 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
Terminal Connections:
1/4 in. (6 mm) male quick connect terminals mounted on actua-
tor. Terminal arrangement is dependent on actuator model.
3/4
(19) Ambient Operating Temperature Range:
-40°F to +125°F (-40°C to +52°C).
Shaft:
Single-ended drive shaft with crank arm supplied.
Flammability Rating:
Underwriters Laboratories Inc. UL94-5V.
2
(51)
Approval:
Underwriters Laboratories Inc. Component Recognized: File
No. E4436, Guide No. XAPX2, Vol. 9, Section 1, 7-25-83.
SPECIFICATIONS: M7215
Models: ML7215: 25 lb-in. (2.8 Nm) torque, foot-mounted
2-1/2 (64) M9084
spring-return damper motor with 2-10 Vdc feedback signal.
Accepts 2-10 Vdc control signal.
Fig. 2. Approximate dimensions of C7150B Mixed/
Discharge Air Sensor in in. (mm). Dimensions: See Fig. 4.
Electrical Ratings:
Supply Voltage: 24 ±6 Vac 50/60 Hz.
5/16 (8)
Power Consumption: 24 Vac, 60 Hz: 8.7 VA. 24 Vac, 50 Hz: 8.4
VA.
Torque:
3-5/32 + Lift and Hold: 25 lb-in. (2.8 Nm). Spring Return: 25 lb-in. (2.8
(80)
Nm). Breakaway: 40 lb-in. (4.5 Nm).
S
2-3/4
(70) IMPORTANT
Never use motor continuously at the breakaway
torque rating.
M7415A, M8405A Damper Actuators Motor Rotation (Viewed From Shaft End):
Closed Position: Limit of clockwise rotation.
Provides control of economizer systems on HVAC equipment.
Open Position: Limit of counterclockwise rotation.
Crank Arm Rotation Limits: See Fig. 8.
Actuator Rotation:
Shipped with shaft in closed position.
Closed position is the limit of clockwise rotation; open position
is the limit of counterclockwise rotation as viewed from the
Ambient Ratings:
shaft end of the motor.
Temperature:
Operating: -25°F to +125°F (-32°C to +52°C).
Auxiliary Switch Rating (M8405A only):
Storage: -30°F to +150°F (-34°C to +66°C).
24 Vac, 20 VA inrush, 20 VA run.
Humidity: 5 to 95 percent RH, noncondensing.
63-2484—2 4
SOLID STATE ECONOMIZER SYSTEM
4-1/2 (114)
1/4 (6)
5
(127)
2-1/4 (57)
7/16 3-1/2 (89) 1-1/4
(11) (32)
5-3/16 (132)
TOP VIEW SIDE VIEW POWER END VIEW M3851
Fig. 4. M7215, M7415A, and M8405A Damper Motor dimensions in in. (mm).
Dimensions:
See Fig. 5.
5 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
)
(19
3/4
MOUNTING 1
HOLES
/16 4-1/16
4-3 6)
(10 (103)
Specifications:
See Table 3. SPECIFICATIONS: W7212A LOGIC MODULE
Dimensions:
Models: W7212A, W7213A, W7214A Logic Modules: for use
See Fig. 6.
with any Honeywell 2-10 Vdc actuator; includes DCV input;
adjustable exhaust fan setpoint.
NOTES:
— All models include a minimum damper position
potentiometer, and setpoints for: occupied/unoccu-
pied control, DCV operation, and DCV maximum.
— Occupied/Unoccupied overrides minimum damper
position setting when building is unoccupied.
Electrical Ratings:
Input Voltage: 24 Vac ±20%; 50/60 Hz (Class 2). Nominal
Power Consumption (at 24 Vac, 60 Hz): 11.5 VA.
Relay Contact Rating at 30 Vac (maximum power from class 2
input only): 1.5A run, 3.5A inrush.
63-2484—2 6
SOLID STATE ECONOMIZER SYSTEM
Outputs:
Actuator Signal: 2-10 Vdc. Minimum Actuator Impedance: 1K
ohm.
2-1/16
Exhaust Fan: Contact closure. (53)
24 Vac Out: 25 VA maximum. 1-15/16
(49)
Approvals:
Underwriters Laboratories Inc.: UL873 listed. 4-1/8
(104)
Flammability Rating: UL94-5VB.
Plenum Rated.
CE.
C-tick.
Accessories:
4074EJM Bag Assembly. Consists of: Checkout jumper, 620
ohm, 1.2K ohm, 5.6K ohm, and 6.8K ohm checkout resis- 1/8 (4)
tors. 2-5/8 (66) M20578B
C7046A Discharge Air Temperature Sensor. C7150B Mixed Air
Temperature Sensor. Fig. 7. Logic module dimensions in in. (mm).
C7232A,B Carbon Dioxide Sensors.
Max Element
Model Control Range Temperature Differential Type of Capillary Length Bulb Size
Number °F °C °F °C °F °C Mounting ft m in. mm
T6031H 0° to 95° -18° to +35° 150° 66° 3° 2° Back 2 0.6 3/8 x 3-1/2 10 x 89
For Use with Discharge Air Minimum Position Terminals for Remote Output
Model Actuator Temperature Input Potentiometer Adjustment Minimum Damper Position Relays
W7459A M7415 Thermistor Sensor Yes Yes 2 spdt
W7459C M8405 Spst control No. Minimum position No 2 spdt
adjustment is built into
M8405 Actuator
W7212A M7215 Thermistor sensor Yes Yes 2 spdt
MS7505
INSTALLATION: M7215, M7415, M8405 4. After installation is complete, check out product opera-
tion as provided in these instructions.
7 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
2-10 + IN+
1. Mount motor with the shaft horizontal to ensure maxi- VDC
mum life. CONTROL
– IN–
Mounting
To mount the C7046C Sensor on a flat duct or plenum surface
(see Fig. 10):
MAXIMUM MAXIMUM
OPEN 1 CLOSED 1. Cut a 1/2 in. (13 mm) hole in the duct or plenum surface
POSITION POSITION
at the desired location.
2. Insert the sensor probe into the duct or plenum hole until
the flange rests against the duct or plenum wall.
3. If necessary, use the flange as a template to mark and
MOTOR MOUNTING SURFACE drill two holes for no. 8 mounting screws.
1 CRANK ARM FIELD ADJUSTABLE IN 7.5 DEGREE INCREMENTS. M3850 4. Fasten the sensor to the duct or plenum surface with the
two no. 8 sheet metal screws (not provided).
Fig. 8. Limits of crank arm rotation.
63-2484—2 8
SOLID STATE ECONOMIZER SYSTEM
To mount the C7046C Sensor in a junction box (see Fig. 11): SYSTEM DUCT OR PLENUM
1. Cut a 1/2 in. (13 mm) hole in the duct or plenum surface
at the desired location.
2. Remove the center rear knockout from the junction box
and insert the sensor probe through the knockout with
NO. 8
the flange flat against the junction box. FLANGE
MOUNTING
3. Using the flange as a template, mark and drill two holes SCREWS (2)
SENSOR PROBE
in the junction box and the duct or plenum surface for no.
8 mounting screws.
4. Insert the sensor probe through both the junction box
knockout and the 1/2 in. (13 mm) hole drilled in the duct
or plenum and fasten the junction box and sensor to the
duct or plenum surface with the two no. 8 sheet metal 1
screws (not provided).
SENSOR PROBE
FLANGE
CONNECTOR BLANK
AND FACEPLATE
LOCKNUT (OPTIONAL)
TO APPROPRIATE
SYSTEM COMPONENTS 1
(SEE WIRING DIAGRAM)
Fig. 11. Mounting C7046C Discharge Air Temperature Sensor in junction box.
Wiring
CAUTION
Can Cause Electrical Shock or Equipment Damage.
Disconnect the power supply before connecting the Connect low voltage wiring from the sensor to the appropriate
wiring. system component terminals using solderless connectors as
shown in Fig. 10 and 11.
Make sure wiring complies with applicable local codes,
ordinances and regulations.
9 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
IMPORTANT Dimensions, Approximate 9.72 in. high x 3.94 in. wide x 2.95
Failure to follow these wiring practices can introduce in. deep (247 mm high x 100 mm wide x 75 mm deep)
electrical interference (noise) that can cause erratic Fail Safe Mode Spring Return
system operation: Electrical Connections Enclosed screw terminal strip (22 to
14 AWG) (Enclosed screw terminal strip [0.324 to 2.08 sq
a. Keep wiring at least one foot away from large induc- mm])
tive loads such as motors, line starters, lighting bal- Frequency 60 Hz
lasts, and large power distribution panels. Manual operation Manual Crank
b. Shielded cable is required in installations where Spring Return Direction By orientation
these guidelines cannot be met. Rotational Stroke 95 ±3 degrees
c. Ground shield only to grounded controller case. Rotational Stroke Adjustment Mechanically limited 5 degree
d. Make good physical wiring connections to ensure increments
good electrical connections. Shaft Adapter Type Self-centering clamping
e. Make sure that building earth ground connections Compatible Damper Shafts 3/8 to 1.06 round or 3/8 to 11/16
are not intermittent or missing. square (10 to 27 round or 10 to 18 square)
f. Mount sensor only in recommended environment. Mounting Direct Coupled
External Auxiliary Switches Available Yes
Rated Torque (44 lb-in. (5 Nm)
MS7505 Damper Actuators Maximum Stall Torque 75 lb-in. (8.5 Nm)
Spring Return Torque 44 lb-in. (5 Nm)
Location and Mounting Maximum Noise Rating, Holding (dBA @ 1m) 20 (no audi-
ble noise)
Maximum Noise Rating, Driving (dBA @ 1m) 40
LOCATION
Environmental Rating NEMA2
Locate the actuator as close as possible to the equipment to Ambient Temperature Range -40°F to +140°F (-40°C to
be controlled. Refer to Fig. 12 for mounting dimensions. +60°C)
Storage Temperature Range -40°F to +158°F (-40°C to
Wiring +70°C)
Disconnect power supply before connecting wiring to prevent Operating Humidity Range (% RH) 5 to 95% RH, non-con-
electrical shock or equipment damage. All wiring must comply densing
with applicable local codes and ordinances. Materials Aluminum housing, Plenum rated plastic access
cover
Weight 6 lb (2.72 kg)
Approvals: CE: 89/336/ECC, 73/23/EEC
3-15/16 (100) C-Tick N314
1-9/16 1-9/16 Canadian Underwriters Laboratories, Inc. cUL C22.2 No.
(40) (40) 3 (76)
2-1/2 MIN.
24-93
(64) FROM Underwriters Laboratories, Inc. UL873, Plenum Rated
MIN. SHAFT
1-9/16 END Includes Mounting Bracket, Self-Centering Shaft Adapter,
(40)
3mm crank
T6031H THERMOSTAT
9-3/4
(247)
Location and Mounting
6-1/8 The T6031H Thermostat mounts either vertically or horizontally
(156)
on a wall or panel. Locate the remote bulb as far from the
controller as capillary tubing allows.
IMPORTANT
1/4 (6) 2-15/16 (75) Do not overtighten clamps to the point of distorting
the sensor bulb because overtightening causes a sig-
3 (76)
MIN. nificant shift in bulb calibration.
Mounting Thermostat
M20952
Mount the thermostat using the back mounting plate as shown
in Fig. 5.
Fig. 12. MS7505 Dimensions Diagram.
63-2484—2 10
SOLID STATE ECONOMIZER SYSTEM
CAUTION
Can Cause Electrical Shock or Equipment Damage.
Disconnect power supply before connecting wiring.
CAUTION
Equipment Damage Hazard.
Disconnect the power supply before connecting wiring to Mounting screws longer than 5/8 in. can damage
prevent electrical shock and equipment damage. All wiring internal motor components.
must comply with applicable local codes and ordinances. When mounting the module to an M7215 use only the
included #6 5/8 in. thread-forming screw.
Refer to Fig. 13 and the wiring diagrams furnished with the
system equipment to complete the wiring.
M7415, M7405 OR
M8405 ACTUATOR
TEMPERATURE
RISE
SETPOINT
W FOR T6031H MAKES R-B;
BREAKS R-W
ON FALL
B
W7459
R ECONOMIZER PACKAGE M9091
Logic Module
Mount the W7459 Economizer Logic Module on the side of the
M7415 or M8405 Damper Actuator. When planning the
installation, allow enough clearance for maintenance and
service. Install the W7459 Economizer Logic Module where it
is protected from rain and snow. One mounting screw is
supplied to secure the W7459 to the actuator (after the
actuator is mounted). See Fig. 14.
Location and Mounting W7212 5/8 INCH SCREW INCLUDED WITH LOGIC MODULE. M20717B
11 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
4500
4000
3500
RESISTANCE (OHMS)
3,000 OHMS AT
3000 77F (25C)
2500
2000
1500
1000
55 60 65 70 75 80 85 90 95 100 F
15 20 25 30 35 C
M20601 TEMPERATURE (DEGREES) M9099
Fig. 16. Mounting the W7212 module on sheet metal. Fig. 17. C7046C and C7150B Air Temperature Sensors
resistance versus temperature.
C7400 Enthalpy Sensor and C7650A C7400A Solid State Enthalpy Sensor
Temperature Sensor Location and Mounting The C7400A Solid State Enthalpy Sensor is used with a solid
Outdoor air sensing: Mount the C7400 Enthalpy Sensor or state economizer control and damper actuator to proportion an
C7650A Temperature Sensor in any orientation where it is outdoor air damper in a ventilation system.
exposed to freely circulating air but protected from rain, snow Figure 18 is a partial psychometric chart with single C7400A
and direct sunlight. Sensor and W7459A Economizer Logic Module performance
Return air sensing: For differential enthalpy or temperature curves. The curves illustrate the reset in the temperature
control, a second C7400 Enthalpy Sensor or C7650A control point due to changes in relative humidity.
Temperature Sensor is connected to the W7459 or W7212. The enthalpy control setpoint A,B,C or D combines
Mount the second sensor in the return air duct as far as temperature and humidity conditions, resulting in the control
possible from the outdoor air sensor. curve shown in Fig. 18. When the enthalpy or outdoor air is
below (left of) the appropriate curve, the outdoor air damper
Wiring can proportion open on a call for cooling. If outdoor air enthalpy
rises above (to the right of) the control curve, the outdoor air
damper closes to the minimum position.
C7046C (Discharge) and C7150B (Mixed) Air Sensors C7650A Solid State Temperature Sensor
The C7046C discharge air sensor is applied following the coils The C7650A Solid State Temperature Sensor is used with a
in the supply air to the conditioned space. The C7150B mixed solid state economizer control and damper actuator to
air sensor is mounted in the mixing box, where the “best” proportion an outdoor air damper in a ventilation system.
combination of outdoor and return air temperature can be
measured. Use either a discharge or a mixed air sensor to When outdoor air temperature is higher than return air
provide input to the economizer module through T and T1 temperature, the outdoor air damper closes to the minimum
Terminals. position. When the outdoor air temperature and the return air
temperature are equal, the outdoor air damper proportions
open on a call for cooling.
The relationship between the C7650A Sensor output current
and the air temperature is shown in Fig. 20.
63-2484—2 12
SOLID STATE ECONOMIZER SYSTEM
46
CONTROL CONTROL POINT
44
CURVE APPROX. °F (°C)
AT 50% RH 80
42
(27)
A 73 (23)
40
B 70 (21)
)
(%
R
C 67 (19)
AI
38
TY
D 63 (17)
RY
IDI
75
34 D D
36
UM
(24)
UN
EH
PO
TIV
R
32
PE
LA
70
U
30
BT
RE
(21)
Y—
28
LP
0
HA
10
90
26
65
T
80
EN
(18)
70
24
60
22
60
50
(16)
20
40
55
18
(13) B
30
16
50
(10) C
20
14
45 D
12
(7)
40
(4) 10
35
(2)
1
B A
D C
Fig. 18. Partial psychrometric chart with single C7400A Solid State Enthalpy Sensor and W7212 or W7459 Solid State
Economizer Logic Module performance curves.
100
C7400A OUTPUT CURRENT 19
LED ON
90 18
17
D
80
16 LED OFF LED ON
C
PERCENT RH
70
15
mA
60
10
12
14
LED ON
16
18
20
14
6m
4m
8m
LED OFF
B
mA
mA
mA
mA
mA
mA
A
A
A
50 13
12 LED OFF LED ON
40
11 A
30
10
LED OFF
20
9
40 45 50 55 60 65 70 75 80 85 90 95 100 F
10
40 50 60 70 80 90 100 NOTE: A,B,C,D ARE W7459 SWITCHING SETPOINTS.
(4) (10) (16) (21) (27) (32) (38) M7578A
TEMPERATURE F (C)
M9101
Fig. 20. C7650A Solid State Temperature Sensor output
current vs. temperature.
Fig. 19. C7400A Sensor output current vs. relative
humidity.
13 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
M7415 Damper Actuator The economizer functions as a true first stage of cooling and
provides maximum fuel economy during the cooling cycle. The
Single M7415 Damper Actuator accepts thermistor sensor economizer is automatically locked out during heating. It holds
input from a C7046A or a C7150B Mixed Air Sensor mounted the outdoor air damper at the minimum position setting. On a
in discharge or mixed air duct. See Fig. 27. call for cooling by the space thermostat, the system operates
as follows:
During the occupied period, on a call for cooling, when outdoor
air temperature or enthalpy conditions are low, the M7415 When the enthalpy or temperature of the outdoor air is below
Actuator proportions to maintain between 50°F (10°C) and the setpoint, the outdoor air damper is proportioned open (and
56°F (13°C) at the thermistor sensor. the return air damper is proportioned closed) to maintain
between 50°F and 56°F (10°C and 13°C) at the mixed/
If the mixed or discharge temperature is above 56°F (13°C), discharge air sensor. During economizer operation, the
the M7415 Actuator opens to admit additional outdoor air until mechanical cooling is operated by stage 2 cooling on the
the temperature returns to the 50°F (10°C) to 56°F (13°C) space thermostat.
range. If the mixed or discharge air temperature is below 50°F
(10°C), the actuator proportions closed, shutting the outdoor When the enthalpy or temperature of the outdoor air is above
air damper until the temperature returns to the 50°F (10°C) to the setpoint, the outdoor air damper closes to its minimum
56°F (13°C) range. During the occupied period, the actuator position. A call for cooling from the space thermostat turns on
does not close past the minimum position. the mechanical cooling.
If the fully open M7415 Actuator cannot satisfy the space During the unoccupied period, the M7415 Damper Actuator
demand, mechanical cooling is sequenced on. spring-returns the outdoor air damper to the fully closed
position.
During the unoccupied period, the M7415 Actuator overrides
the minimum position setting and drives fully closed. On a loss
of power, the actuator spring-returns fully closed. W7212A Economizer Logic Module
W7212A economizer logic module used with C7400 enthalpy
If terminals P and P1 are jumpered, the M7415 drives fully sensors, M7215 or MS7505 damper actuators and C7232 CO2
open; however, if terminals P and P1 are left open, the M7415 sensors to proportion outdoor and return air dampers from
drives fully closed. The M7415 minimum position adjustment economizer and demand control ventilation in commercial
drives the motor open when the resistance across P and P1 is HVAC equipment.
minimal. Increasing the amount of resistance across these
terminals drives the actuator closed.
W7212A Optional Applications
M8405 Damper Actuator HEAT PUMP CHANGEOVER (W7213, W7214 ONLY)
An spst low-voltage controller is used to control the M8405 In heat pump applications, the controller must have control of
Actuator as follows: the changeover valve. To provide the logic module with the
information necessary for proper information, there must be a
a. Fully open—when the controller circuit closes to pro- connection to the logic module O/B terminal. This terminal
vide 24 Vac to terminals D and T, the actuator is alerts the logic module as to when the system operates in
energized and runs fully open. cooling (the only time the economizer is used).
b. Fully closed—when the controller circuit opens,
power is removed from terminals D and T, and the W7213 (CHANGEOVER TERMINAL B)
actuator spring-returns to the fully closed position. Connect the B terminal according to the following details:
c. Mid-position—when the controller circuit closes to — 24V power to B: System is in heating mode.
provide 24 Vac to terminals T and X, the actuator is — No power to B: System is in cooling mode.
energized to run to the adjustable mid-position (mini-
mum position). W7214 (CHANGEOVER TERMINAL O)
Adjustable minimum position can be reached from either the Connect the O terminal according to the following details:
fully closed or fully open position. From fully closed, the — 24V power to O: System is in cooling mode.
actuator drives open to the minimum position; from fully open, — No power to O: System is in heating mode.
the actuator spring-returns to minimum position.
63-2484—2 14
SOLID STATE ECONOMIZER SYSTEM
M7415 and M8405 Damper Actuators W7459A,C Solid State Economizer Logic
Adjusting Minimum Position (Ventilation) Module
The M7415 Damper Actuator is adjusted for desired minimum Two potentiometers with small screwdriver slots for adjustment
position using a Q709 Actuator Mounted Minimum Position are located on the face of the module.
Potentiometer and/or a remote S963B1136 Manual
Potentiometer. The M8405 Damper Actuator has an integral Minimum Position Adjustment
thumbwheel for minimum position adjustment.
R
T
C7150
T1
M7415
MINIMUM
RESISTOR VALUE (OHMS) C7150B SETPOINT °F (°C) DAMPER
1 POSITION
681 54.5—61.5 (12.5—16.4) SETTING
2760 68.4—80.1 (20.3—26.8)
3650 87.4—110.3 (30.8—45.5)
4420 104.7—150 (40.4—65.5) LED LIGHTS
4750 116—194 (46.7—90) WHEN OUTDOOR
4870 120—300 (49—149) AIR IS SUITABLE
NO RESISTOR 50—56 (10—13.3) FOR FREE COOLING
USE 1%, 1/8 W OR HIGHER RESISTOR
M1544C
M7415
Differential Enthalpy Changeover Setting
RESISTOR VALUE (OHMS) C7150B SETPOINT °F (°C)
18.2K 36—44 (2.2—6.7)
24K 39.5—47 (4.0—8.3)
(USE THIS OPTION ONLY WITH TWO-STAGE COOLING
30K 42—49 (5.6—9.4) THERMOSTATS.)
NO RESISTOR 50—56 (10—13.3)
Differential enthalpy control uses two C7400 Enthalpy Sensors
USE 1%, 1/8 W OR HIGHER RESISTOR
M1545C
or two C7650A Temperature Sensors connected to one W7459
Solid State Economizer Logic Module.
Fig. 22. Decreasing C7150B setpoint.
15 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
Outside Standard Economizer Damper Position Return Differential Enthalpy Damper Position
Temperature1 Modulating 2 3-Position2 Temperature1 Modulating2,3 3-Position2,3
80 Closed Closed 80 Closed Closed
85 Open Open
75 Closed Closed 75 Closed Closed
80 Open Open
70 Open Open 75 Open Open
65 Open Open
60 Open Open 75 Open Open
55 Open Open 75 Open Open
54 and down Modulating Opening/Closing 75 Modulating Opening/Closing
1 Standardeconomizer position based on enthalpy control set on the A setting and 50% relative humidity.
2 Closedposition is either the minimum position or fully closed, depending on the job setting.
3 Opening/closing is dependent on the mixed air temperature.
63-2484—2 16
SOLID STATE ECONOMIZER SYSTEM
OPERATION: W7212 Dry Bulb Temperature Sensor(s). The C7400 responds to both
dry bulb temperature and humidity, allowing use of outdoor air
at higher temperatures for free cooling when humidity is low.
The purpose of the economizer is to use outdoor air for The C7650 responds only to dry bulb temperature; use only in
cooling, whenever possible, to reduce compressor operation. dry, arid climates.
Power at the N terminal determines the Occupied/Unoccupied The logic module functions as a true first stage of cooling
setting: providing maximum energy economy during the cooling cycle.
It automatically locks out free cooling during heating; holding
— W7212: the outdoor air damper at the minimum position setting.
• 24 Vac (Occupied).
• No power (Unoccupied). The logic module can operate as either a basic free cooling
controller, or it can incorporate additional functions. Table 5
— W7213,W7214: details the input/output (I/O) logic of the module.
• W7213 (CHANGEOVER TERMINAL B)
— 24V power to B: System is in heating mode.
— No power to B: System is in cooling mode.
• W7214 (CHANGEOVER TERMINAL O)
S963B1128 REMOTE
— 24V power to O: System is in cooling mode. POTENTIOMETER
— No power to O: System is in heating mode.
R MINIMUM
CW P1 POSITION
NOTE: When module is operating in Occupied mode, the CLOSE ADJUSTMENT
minimum position is defined by the potentiometer. P
W B
When the module is operating in Unoccupied mode, CW
and there is no call for cooling, the damper drives fully
closed. ECONOMIZER
M20603A
INPUTS OUTPUTS
a
Enthalpy Compressor N Terminalb
17 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
NOTES:
— DCV and Free Cooling have setpoints and LED indications.
— For models with a B terminal (W7213):
No power to B: cooling mode, free cool enabled. Module follows logic detailed above.
24V power to B: heating mode, free cool disabled. Actuator drives to minimum position (closed when Unoccupied).
— For models with an O terminal (W7214):
24V power to O: cooling mode, free cool enabled. Module follows logic detailed above.
No power to O: heating mode, free cool disabled. Actuator drives to minimum position (closed when Unoccupied).
SETTINGS AND ADJUSTMENTS: W7212 limit the amount of outdoor air flow into the building when the
DCV overrides the mixed air sensor and allows the proper
ventilation based on occupancy. Setting the DCV maximum
position of the damper prevents the introduction of large
CAUTION amounts of hot or cold air into the space by preventing the
dampers from opening 100%. Set the DCV maximum position
Equipment Damage Hazard.
at the maximum design occupancy.
Excessive force can damage potentiometer
controls.
IMPORTANT
Use a small screwdriver when adjusting enthalpy
With the DCV maximum position set below the mini-
changeover and minimum damper position controls.
mum position, the minimum position overrides the
maximum position (negating most DCV functions of
Potentiometers with small screwdriver adjustment slots,
the logic module, as the damper cannot move).
located on device face, provide adjustments for several
parameters (see Fig. 25 for locations on device):
NOTES:
— When the mixed air sensor takes control based on
— DCV setpoint.
an increased requirement for cooling, it overrides
— Minimum damper position.
the DCV maximum position potentiometer and can
— DCV maximum damper position.
drive the damper full-open.
— Enthalpy changeover.
— If the mixed air temperature drops to 45°F, the
— Exhaust setpoint.
mixed air sensor overrides the DCV and fully
closes the damper to protect from freezing the hot
EXHAUST or chilled water coils. Control returns to normal
FAN SETPOINT
EXH
once the mixed air temperature rises to 48°F.
N1
LED LIGHTS Set
WHEN EXHAUST N 2V 10V
CONTACT IS MADE
P1 EXH
Minimum Position Adjustment
MINIMUM DAMPER For detailed assistance in minimum position selection
P
POSITION SETTING Min
T1
Pos
reference the Economizer Application Guide (form 63-8594)
MAXIMUM DAMPER
DEMAND CONTROL
T
Open
Ventilation section. The following provides basic guidelines for
VENTILATION SETPOINT DCV minimum position selection and adjustment:
Max
LED LIGHTS WHEN 2V 10V
DEMAND CONTROL AQ1 IMPORTANT
DCV
VENTILAION INPUT
IS ABOVE SETPOINT AQ DCV • Adjust the minimum position potentiometer to allow
SO+
2V
Set
10V the minimum amount of outdoor air for building efflu-
SO
DEMAND CONTROL
SR+
Free ents, as required by local codes, to enter the building.
VENTILAION SETPOINT Cool
Fig. 25. Potentiometer and LED locations (W7212 shown). 1. Calculate the appropriate mixed air temperature. See
Equation 1.
2. Disconnect mixed air sensor from terminals T and T1.
Demand Control Ventilation Setpoint 3. Place a jumper across terminals T and T1.
The logic module modulates the outdoor damper to provide 4. Ensure that either the factory-installed jumper is in place
ventilation based on the 0/2-10 Vdc DCV. With no cooling across terminals P and P1 or, if remote damper position
signal, the DCV overrides the outdoor air damper when is required, that it is wired according to Fig. 24 and
ventilation requires additional outdoor air. turned fully clockwise.
5. Connect 24 Vac across terminals TR and TR1.
6. Carefully adjust the potentiometer on the face of the
Adjusting Minimum and Maximum Positions device with a small screwdriver until the mixed air tem-
The minimum position potentiometer maintains the minimum perature reaches the calculated value.
outdoor air flow into the building during the occupied period.
The minimum position allows for the building effluents. The NOTE: Ensure that the sensed air is well-mixed.
DCV maximum position potentiometer allows the installer to
63-2484—2 18
SOLID STATE ECONOMIZER SYSTEM
7. If all minimum and maximum position adjustments are NOTE: Turn the enthalpy setpoint potentiometer fully clock-
complete, remove the T-T1 jumper and reconnect the wise to the D setting.
mixed air sensor.
The logic module selects the lower enthalpy air (return or
EQUATION 1. FORMULA TO AID MINIMUM POSITION ADJUSTMENT. outdoor) for cooling. For example, when outdoor air has lower
(TO × OA)+(TR × RA)= TM enthalpy than return air, the module calls to open the outdoor
air damper to bring in outdoor air for free cooling.
Where:
TO = Outdoor air temperature
OA = Percent of outdoor air Exhaust Setpoint
TR = Return air temperature The exhaust setpoint determines when the exhaust fan runs
RA = Percent of return air based on damper position. When the exhaust fan call is made,
TM = Resulting mixed air temperature the module provides a 60 ±30 second delay before exhaust fan
activation. This delay allows the damper to reach the
NOTE: The following sample calculation uses only Fahren- appropriate position to avoid unnecessary fan overload.
heit temperature.
NOTES:
EXAMPLE: Assume local codes require 10% outdoor air dur- — EF and EF1 are 24V dry contacts only. An external
ing occupied conditions, outdoor air is 60°F and line voltage contactor is required to operate the
return air is 75°F. Under these conditions, what is exhaust fan.
the temperature of the mixed air? — When the exhaust fan is deactivated the EF and
EF1 contacts open immediately.
(0.1 × 60°F)+(0.9 × 75°F)=6.0°F + 67.5°F=73.5°F
19 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
UNOCCUPIED 2K
3 4
ST6008
TIMER
X X
OCCUPIED
T675/T6031 MIXED
AIR CONTROL
55¡ F SETPOINT 6 D D
R W
Y1 W Y1 COOL 1
T6031 AMBIENT
Y2 R LOCKOUT CONTROL Y2 COOL 2
50¡ F SETPOINT
W2 W2 HEAT 2
W1 W1 HEAT 1
FAN
6 X DELAY
RELAY
G FDR
G FAN 1 3
RH
FDR L2
2
RC R L1
(HOT)
T7300 OR T874 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP
3 ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
4 RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D.
5 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR
IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. M3865B
Fig. 27. M8405A Damper Actuator used in two-stage cooling system with differential enthalpy changeover and W7459C
Economizer.
63-2484—2 20
SOLID STATE ECONOMIZER SYSTEM
C7400
OUTDOOR
+
AIR SO +
ENTHALPY S
SENSOR
SR +
620 OHM
RESISTOR 6
5
1K
5
1 2
1S
3 4 2K
4
T
MIXED
T1 AIR
T T1 SENSOR
OCCUPIED
C M7415
TR
Y1 W Y1 COOL 1 24 VAC
T6031 AMBIENT TR1
LOCKOUT
Y2 R CONTROL Y2 COOL 2
SENSOR T
50 F SETPOINT T1
W2 W2 HEAT 2 MIN P1
POS P
W1 W1 HEAT 1
G FAN
DELAY
7 RELAY
X FDR
G FAN 1 3
RH
FDR L2
2
RC R L1
(HOT)
T7300 OR T874 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP
3 ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
5 RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D.
6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR
IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
7 FOR T7300 ONLY.
M10115A
8 WITH T7300, USE CONTACTS A1 AND A2 INSTEAD OF S7005 TIMER.
Fig. 28. W7459A/C7400 used in two-stage cooling system with single enthalpy changeover and with M7415 Actuator.
21 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
N1 TR TR1
24 VAC HOT
MINIMUM POSITION 24 24 Vac
P1
ADJUSTMENT Vac COM
HOT 24 VAC COM
C7150B MIXED P
AIR OR C7046A T1 + –
DISCHARGE 2-10 VDC CONTROL
T
AIR SENSOR SIGNAL INPUT
1 2
AQ1
0/2-10 VDC – 5
AQ
INDOOR AIR
SENSOR + SO+ 3 4
SO
SR+ EF EF1
SR
M7215
C7400 W7212 5
OUTDOOR + 3
AIR
ENTHALPY 620 OHM L1
SENSOR S RESISTOR (HOT)
L2
EXHAUST
FAN
Y1 C
Y2 Y1 COOL 1
W2 Y2 COOL 2
W1
W2 HEAT 2
A2
4 W1 HEAT 1
A1
A2
G
A1
RH
G FAN
2
RC
L2
1
X R L1
(HOT)
T7300/Q7300 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP
2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. USE THE SAME
TRANSFORMER FOR T7300 AND ECONOMIZER.
3 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE
WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
4 T7300 TERMINALS A1 AND A2 ARE CONNECTED WHEN THERMOSTAT IS IN THE OCCUPIED MODE.
M20716D
5 EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
Fig. 29. W7212 used with M7215 Damper Motor and T7300 Thermostat.
63-2484—2 22
SOLID STATE ECONOMIZER SYSTEM
N1 TR TR1
24 VAC HOT
MINIMUM POSITION 24 24 Vac
P1
ADJUSTMENT Vac COM
HOT 24 VAC COM
C7150B MIXED P
AIR OR C7046A T1 + –
DISCHARGE 2-10 VDC CONTROL
T
AIR SENSOR SIGNAL INPUT
1 2
AQ1
0/2-10 VDC – 5
AQ
INDOOR AIR
SENSOR + SO+ 3 4
SO
SR+ EF EF1
SR
M7215
C7400 W7212 5
OUTDOOR + 4
AIR
ENTHALPY 620 OHM L1
SENSOR S RESISTOR (HOT)
L2
EXHAUST
FAN
Y1 C
Y2 Y1 COOL 1
W2 Y2 COOL 2
W1
3 W2 HEAT 2
AUX
W1 HEAT 1
A2
G
RH
G FAN
2
RC
L2
1
X R L1
(HOT)
T7350 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP
2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
THE SAME TRANSFORMER CAN BE USED FOR THE THERMOSTAT AND ACTUATOR.
3 IF SEPARATE HEATING AND COOLING TRANSFORMERS ARE USED, REMOVE JUMPER AT THERMOSTAT.
T7350 - TERMINAL “AUX” IS POWERED BY THE HEATING TRANSFORMER (RH).
IF POWERING THE ECONOMIZER TERMINAL “N” WITH THE THERMOSTAT TERMINAL “AUX”, BE SURE THE ECONOMIZER IS POWERED BY THE
SAME TRANSFORMER AS TERMINAL “AUX”. IF NOT, USE AN ISOLATION RELAY TO POWER “N”.
4 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE
WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
Fig. 30. W7212 used with M7215 Damper Motor and T7350 Thermostat.
23 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
N1 TR TR1
24 VAC HOT
MINIMUM POSITION 24 24 Vac
P1
ADJUSTMENT Vac COM
HOT 24 VAC COM
C7150B MIXED P
AIR OR C7046A T1 + –
DISCHARGE 2-10 VDC CONTROL
T
AIR SENSOR SIGNAL INPUT
1 2
AQ1
0/2-10 VDC – 5
AQ
INDOOR AIR
SENSOR + SO+ 3 4
SO
SR+ EF EF1
SR
M7215
C7400 W7212 5
OUTDOOR + 4
AIR
ENTHALPY 620 OHM L1
SENSOR S RESISTOR (HOT)
L2
EXHAUST
FAN
Y1 C
Y2 Y1 COOL 1
W2 Y2 COOL 2
W1
W2 HEAT 2
3
A
W1 HEAT 1
A
G
R
G FAN
2
RC
L2
1
X R L1
(HOT)
TB7220 OR TB8220 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP
2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
THE SAME TRANSFORMER CAN BE USED FOR THE THERMOSTAT AND ACTUATOR.
3 IF SEPARATE HEATING AND COOLING TRANSFORMERS ARE USED, REMOVE JUMPER AT THERMOSTAT.
TB7220 - TERMINAL “A” IS POWERED BY THE COOLING TRANSFORMER (RC).
TB8220 - TERMINAL “A” IS POWERED BY THE HEATING TRANSFORMER (R).
IF POWERING THE ECONOMIZER TERMINAL “N” WITH THE THERMOSTAT TERMINAL “A”, BE SURE THE ECONOMIZER IS POWERED BY THE
SAME TRANSFORMER AS TERMINAL “A”. IF NOT, USE AN ISOLATION RELAY TO POWER “N”.
4 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE
WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
M13658
5 EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
Fig. 31. W7212 used with M7215 Damper Motor and TB7220 or TB8220 Thermostats.
63-2484—2 24
SOLID STATE ECONOMIZER SYSTEM
N1 TR TR1
~ 1 N
2 MINIMUM POSITION
P1 24 24 Vac
ADJUSTMENT Vac COM
+ 3
C7150B MIXED P
HOT
4 AIR OR C7046A T1 + –
F DISCHARGE
5 T
AIR SENSOR
1 2
AQ1
MS7XXX 0/2-10 VDC – 5
AQ
HONEYWELL INDOOR AIR
ACTUATOR SENSOR + SO+ 3 4
SO
SR+ EF EF1
SR
4
W7212
3
C7400
OUTDOOR + 620 OHM
AIR RESISTOR
ENTHALPY
SENSOR S
C
L1
COOL 1 (HOT)
Y1 Y1
L2
EXHAUST
Y2 FAN
5 W2 W2 HEAT 2
UNOCCUPIED
W1 W1 HEAT 1 ST6008 6
TIMER
G FAN
DELAY OCCUPIED
RELAY
RH FDR
G FAN
2
RC
FDR L2
1
X R L1
(HOT)
THERMOSTAT HVAC EQUIPMENT
TERMINAL STRIP
2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
3 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE
WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
Fig. 32. W7212A used in single-stage cooling system with single enthalpy changeover and Honeywell actuator and time
clock for occupancy.
25 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
N1 TR TR1
~ 1
N
2 P1
MINIMUM POSITION 24 24 Vac
ADJUSTMENT Vac COM
+ 3 C7150B MIXED P
HOT
4 AIR OR C7046A T1 + –
DISCHARGE T
F 5 AIR SENSOR
1K
1S 1 2
3
AQ1 2K
AQ
HONEYWELL INDOOR AIR
ACTUATOR SENSOR + SO+ 1S1 3 4
SO
SR+ EF EF1
SR
C7400 W7212
OUTDOOR + 5 7
AIR 620 OHM
ENTHALPY RESISTOR
SENSOR S
C
L1
Y1 COOL 1 (HOT)
Y1 W T6031 AMBIENT L2
LOCKOUT
CONTROL COOL 2 EXHAUST
Y2 R Y2
50 F SETPOINT FAN
W2 W2 HEAT 2
8 UNOCCUPIED
6
W1 W1 HEAT 1 ST6008
TIMER
G FAN
DELAY OCCUPIED 9
RELAY
RH FDR
G FAN
2
RC
FDR L2
4 1
X R L1
(HOT)
T7300 OR T874 HVAC EQUIPMENT
THERMOSTAT TERMINAL STRIP
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD 6 USE THE FOLLOWING CONTACTS INSTEAD OF TIMER
PROTECTION AS REQUIRED. FOR T7300, USE A1 AND A2 TERMINALS.
FOR T7350 USE AUX TERMINAL.
2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA FOR TB7220 OR TB8220 USE A TERMINAL
LOAD OF THE ECONOMIZER AND ACTUATOR. THE TERMINALS ARE CONNECTED WHEN THERMOSTAT IS IN THE OCCUPIED MODE.
3 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED 7 EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
BY A 24 VAC INPUT.
8 SEE WIRING DIAGRAMS FOR T7350 AND TB7220/TB8220.
4 FOR T7300 ONLY
9 TIME CLOCK IS AN OPTION TO USING OCCUPIED CONTACTS ON THE THERMOSTAT.
5 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE
REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO
SR AND SR+ FOR DIFFERENTIAL ENTHALPY.
M24220
Fig. 33. W7212A used in two-stage cooling system with Honeywell Series 72 Actuator and time clock for occupancy.
63-2484—2 26
SOLID STATE ECONOMIZER SYSTEM
1 L2
2 L1
(HOT)
~ 1
2
TR1
+ 3 N1 TR
N
4
F 5 P1
MINIMUM POSITION 24 24 Vac
ADJUSTMENT Vac COM
HOT
MS7XXX C7150B MIXED P
HONEYWELL AIR OR C7046A T1 + –
ACTUATOR DISCHARGE T
AIR SENSOR
~ 1 1 2
2 AQ1
0/2-10 VDC – 5
+ 3 INDOOR AIR AQ
4 SENSOR + SO+ 3 4
SO
F 5
SR+ EF EF1
MS7XXX SR
HONEYWELL
ACTUATOR W7212
4
C7400 620 OHM 5
3 UNOCCUPIED
OUTDOOR + RESISTOR
ST6008 AIR
TIMER 7 ENTHALPY
SENSOR S
L1 OCCUPIED
(HOT)
1 L2
Y1 Y1 COOL 1
L1
Y2 Y2 (HOT)
COOL 2
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS L2
AND OVERLOAD PROTECTION AS REQUIRED. EXHAUST
W2 W2 HEAT 2
FAN
2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE
THE LOAD OF ALL ACTUATORS. HEAT 1
W1 W1
3 USE THE FOLLOWING CONTACTS INSTEAD OF TIMER
FOR T7300, USE A1 AND A2 TERMINALS. G FAN
DELAY
FOR T7350 USE AUX TERMINAL. RELAY
FOR TB7220 OR TB8220 USE A TERMINAL
RH
THE TERMINALS ARE CONNECTED WHEN THERMOSTAT FDR
IS IN THE OCCUPIED MODE. G FAN
RC
4 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR L2
SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY FDR 1
X R
SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL L1
ENTHALPY. (HOT)
THERMOSTAT HVAC EQUIPMENT
5 EF AND EF1 ARE DRY CONTACTS IN THE 6 TERMINAL STRIP
LOGIC MODULE.
Fig. 34. W7212 controlling parallel-wired Honeywell Series 72 Actuators and time clock for occupancy.
27 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
~ 1
2
5 O TR TR1
+ 3
N
4
MINIMUM POSITION 24 24 Vac
P1
F 5 ADJUSTMENT Vac COM
HOT
P
T1 + –
C7150B
T
DISCHARGE
MS7XXX AIR SENSOR
1 2
HONEYWELL
ACTUATOR AQ1
0/2-10 VDC – 4
AQ
INDOOR AIR
SENSOR + SO+ 3 5
SO
SR+ EF EF1
SR
W7214
3 2
C7400 620 OHM
OUTDOOR + RESISTOR
AIR
ENTHALPY
SENSOR S
A3
4
C
A2
Y1 Y1 COOL 1
L1
Y2 Y2 (HOT)
COOL 2
L2
EXHAUST
W2 W2 HEAT 2
FAN
W1 W1 HEAT 1
G G FAN
RH
L2
1
RC R L1
(HOT)
X
5
O O
3 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A
C7400 ENTHALPY SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL ENTHALPY.
4 T7300 TERMINALS A2 AND A3 ARE CONNECTED WHEN THERMOSTAT IS IN THE UNOCCUPIED MODE.
SEE WIRING DIAGRAMS FOR T7350 AND TB7220/TB8220.
63-2484—2 28
SOLID STATE ECONOMIZER SYSTEM
29 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
63-2484—2 30
SOLID STATE ECONOMIZER SYSTEM
N1 EXH
Set
N 2V 10V
1 T
Open
DC VOLTMETER
DCV
CAUTION +
AQ1
2V
Max
10V
A D
2
620 OHM RESISTOR
1 INSERT DC VOLTMETER BETWEEN AQ AND AQ1 FOR
CHECKOUT AND TROUBLESHOOTING.
Table 10. Checkout for W7212, W7213, W7214 Economizers Connected to Honeywell Actuator.
31 63-2484—2
SOLID STATE ECONOMIZER SYSTEM
Table 10. Checkout for W7212, W7213, W7214 Economizers Connected to Honeywell Actuator. (Continued)