Extreme Performance Against Wear

2
TABLE OF CONTENTS

railroad 5
PRODUCTS AND SERVICES 7
SAT REPORT ST-63 8
CHOCKY BAR 11
WEARPLATE 23
CERAMICS 29
COMPOUNDS AND COATINGS 35
WEARDOX 39
BTI 43
EXCLUSIVE SOLUTIONS 47
AFTER SALES 53
KNOW-HOW 57
APPLICATIONS 61

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4
INTELLIGENCE AGAINST WEAR IN ORDER TO MAKE YOUR
COMPANY FOLLOWING A CONTINUOUS GROWING PATH. GET
SOME INFORMATION ABOUT RAILROAD.
RAILROAD develops exclusive designs solutions for wear protective coatings and
recovery of industrial components with products aimed mining companies,
railroads, quarries companies and industries. With over 30 years of experience,
acquired in Brazil and worldwide market to ensure the longevity of their equipment.

Globally recognized for its results, RAILROAD offers products for coatings and
protection from industrial wear with maximum quality, resistance and superior
durability. You get the most physical availability of equipment in the market
and one of the largest high strength, low alloy (HSLA) carbon steel
inventories and steel alloy in the Americas.

RAILROAD also develops customized solutions that optimize the results of your
company, directly impacting on the safety of your employees, prolonging the lifespan
of your equipment, increasing productivity and profitability of your business.

“Thus far the LORD has helped us.”

1 Samuel 7-12

5
 PRODUCTS AND SERVICES

6
TRUST, RELIABILITY AND INNOVATION.
LEARN MORE ABOUT OUR SERVICES AND
PRODUCTS.
We work with inventory ensuring speed and delivery safety worldwide. Our
engineering team is able to offer solutions and safely execute projects and
successfully guarantee. This policy allows us meet many kinds of customers in
mining, railway, steel, mill industry, quarries and cement companies.

SERVICES
In order to ensure the high quality of our services, we use modern consultancy
concepts, experienced trained and engineering team in solutions for wear.
Therefore, after careful consideration, our customers have excellent solutions
for their main demands.

PRODUCTS
Our product line has high metallurgical technology to produce high-
performance alloys against the main types of wear phenomena found in the
most important segments of the industry in Brazil and worldwide.
These phenomena costs thousands of dollars of damage and machine
downtime. Therefore, RAILROAD has a solution for each of them, acting even
in phenomena such as severe abrasion, high impact, cavitation, erosion in wet
and dry environment, among others.
We also offer high-performance products, with hardness up to 700 HB (63HRC)
to 93HRA (88HRC). These items are suitable for applications where wear -
abrasion / impact in liquid or dry means - are more frequent.
We provide various types of plates, always according to the client’s needs.

APPLICATIONS
• Reclaimers buckets and recoveries in general.
• Buckets wheels.
• Buckets edges.
• Transfer chutes - standard and exclusive patented designs.
• Hammer mills and crushers, standard hammers and blades for
sugar ethanol segment.
• Cluster breaker (pellet plants), clinker breakers bars (cement
plants), sinter breakers bars (iron and steel industry - sintering).
• Guides of conveyor belts.
• Shoes feeders (railcar dumpers, lung cell, etc.).

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 SAT REPORT ST-63

8
WORLDWIDE RECORD.
SAT ST-63 OF THE BUCKET RAILROAD
IN VALE PORT OF TUBARÃO - ES, APPLICATION
PERFORMED IN RECLAIMER ER-01.

WHY SHOULD WE HAVE VALE VITORIA

RAILROAD BUCKETS? BUCKET PROJECT
Best benefit-cost ratio;
SAT ST-63
Equipment: Reclaimer - ER01.
Decreases the exposure of your employees to the risk of accidents at Feed Rate: 8,000 T/H (EIGHT THOUSAND TONS PER HOUR.
work since it minimizes the exchange work, weight and facilitates
maintenance as it is easier to handle;
Tons carried until now
Decreases client’s volume of stock and increases the return to the
Shareholder, since it is not necessary to have large reserve volumes for
(after two years - WITH NO
constant exchanges; MAINTENANCE REQUIRED):
Increases motivation of maintenance staff, given the very low levels of 22,109,717 million
rework in the equipment coated with our solutions;
From November/13 to
Trained consulting staff and oriented to support clients Worldwide.
November/15.

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01
CHOCKY
BAR 11
 CHOCKy BAR
MAXIMUM PROTECTION AGAINST
WEAR for YOUR EQUIPMENT.
RAILROAD chocky bars are available in different sizes, as it’s one of the best protection
alternatives for the equipment of your company. With low operating costs, the chocky bar
models are easy to weld and are designed for use in major mining companies in Brazil and
worldwide.
Produced from a special alloy, high impact resistance and wear resistance for severe
abrasion, our products has minimum hardness of 700HB. Its use is also indicated for sugar,
alcohol, paper and cellulose industries, among others industries.
Available in various shapes and sizes, the chocky bars have wide and varied applications,
ranging from protection against wear in loaders shovels, excavators, dredgers, asphalt
milling machines up to grinders of waste used in the recycling industry.
Please contact us and find out how to order the custom parts of RAILROAD chocky bars. By
making it, you can use these products for specific applications and still have the best value
proposition in the market.

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 CHOCKY BAR
Ref. Type A B C D E Weight Kg
CB 25 1 240 25 15 8 23 0.9
CB 25N 2 240 25 15 8 23 0.9
CB 40 1 240 40 15 8 23 1.5
CB 40N 2 240 40 15 8 23 1.5
CB 50 1 240 50 15 8 23 1.9
CB 50N 2 240 50 15 8 23 1.9
CB 65 1 240 65 15 8 23 2.5
CB 65N 2 240 65 15 8 23 2.5
CB 100 1 240 100 15 8 23 3.9
CB 100N 2 240 100 15 8 23 3.9
CB 130 1 240 130 15 8 23 5.2
CB 130N 2 240 130 15 8 23 5.1

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 WAFER STRIPS
This model is easy to cut and shape on spoked surfaces. It also has low weight and high
hardness, ideal for buckets and wear plates.

WEIGHT
REF. TYPE A B C D E
Kg
WS 25 1 240 25 6 6 12 0.6
WS 25N 2 240 25 6 6 12 0.6
WS 40 1 240 40 6 6 12 0.9
WS 40N 2 240 40 6 6 12 0.9
WS 50 1 240 50 6 6 12 1.2
WS 50N 2 240 50 6 6 12 1.2
WS 65 1 240 65 6 6 12 1.2
WS 65N 2 240 65 6 6 12 1.2
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WEAR BUTTONS & WEAR DONUTS
Ideal for smaller areas that require materials resistant to abrasion and impact.
The reduced installation time when compared to conventional plates is one of
the benefits of these products.

WEIGHT
Buttons Ref. A B C D E
Kg

WB 60 60 40 12 10 22 0.5

WB 75 75 50 17 10 27 0.9

WB 90 90 45 17 10 27 1.2

WB 115 115 95 20 12 32 2.6

WB 150 150 130 25 16 41 5.7

WEIIGHT
Donuts REF. A B C D E
Kg

DLP 1920 75 25 17 8 25 0.7

DLP 1921 100 50 17 8 25 1.0

DLP 1994 100 70 24 8 32 1.0

DLP 2196 130 80 15 8 23 1.3

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RAILROAD SUPPORT PLATE
These plates are set to accommodate a wear surfaces that needs other parts.
With a simple installation we weld two or more pieces on the support plate to
form plates of larger sizes and covered with various products.
WEAR BARS | DLP
This model is very popular because of its protection in the
form of rock box (stone box) for areas of impact and transfer
points. Available in different sizes, its use is indicated for
protection of transport rails in high abrasion points, either in
wet or dry environments.

WEIGHT
RREF. A B C D E
Kg
DLP 919 200 25 15 10 25 1.0
DLP 1191 300 25 15 10 25 1.5
DLP 200 102 33 25 8 33 0.9
DLP 515 195 25 20 10 30 1.1
DLP 1059 95 25 20 10 30 0.6
REF. A B C D E
DLP 4 300 38 25 8 33 3.0
DLP 295 153 38 25 8 33 1.5
DLP 995 305 150 18 6 24
DLP 658 240 40 22 16 38 2.9
DLP 1213 301 200 18 10 28 DLP 508 190 50 20 10 30 2.2
DLP 352 206 203 38 20 58 DLP 201 432 50 34 12 46 7.8
DLP 125 230 50 38 12 50 4.5
DLP 727 294 294 20 8 28
DLP 201A 432 50 38 12 50 8.5
DLP I (MOD) 300 300 20 10 30
DLP 369 210 50 38 12 50 4.1
DLP 2 372 372 20 8 28 DLP 452 254 50 40 10 50 5.0

DLP 692 445 294 20 8 28 DLP 453 294 50 40 10 50 5.8

DLP 1101 150 50 40 10 50 2.9
DLP 667 445 445 19 6 25
DLP 2230 600 50 38 12 50 11.8
DLP 270 254 51 12 8 20 2.0
DLP 271 203 51 12 8 20 1.6
DLP 337 127 51 38 10 48 2.4
DLP 965 250 60 12 8 20 2.4
DLP 205 279 75 25 12 37 6.1
DLP 184 150 75 29 10 39 3.4
DLP 569 200 75 29 10 39 4.6
DLP 528 150 75 40 10 50 4.4
DLP 619 150 75 50 10 60 5.3
DLP 450 294 80 38 12 50 9.2
DLP 451 194 80 38 12 50 6.1
DLP 392/20 241 100 38 20 58 11.0

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 SLIDING BARS
With superior quality than standard wear plates, it has long lifespan and maximum
resistance against strong impact and abrasion.

RECTANGULAR

WEIGHT
REF. Tipo A B C D E
Kg

SB 403 1 214 101 22 12 34 5.1

SB 406 1 302 101 22 12 34 7.3

SB 409 1 154 101 22 12 34 3.7

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 trapezoidal SCREEN BARS
WEIGHt Excellent for heavy work, this Grizzly Bar model can absorb
Ref. Type A B C D E
Kg the most severe shocks and are available on request,
according to your project.
SB 404L 2 214 101 22 12 34 5.9

SB 405R 2 214 101 22 12 34 5.9 Type A - 150/50 TAPER

WEIGHt
SB 407L 2 302 101 22 12 34 8.4 Ref. A B C D E F
Kg

SB 408R 2 302 101 22 12 34 8.4 DLP 2067 305 150.0 137.5 38 12 50 13.6

SB 410L 2 154 101 22 12 34 4.2 DLP 2068 305 137.5 125.0 38 12 50 12.5
DLP 2069 305 125.0 112.5 38 12 50 11.2
SB 411R 2 154 101 22 12 34 4.2
DLP 2070 305 112.5 100.0 38 12 50 10.0
DLP 2071 305 10.0 87.5 38 12 50 8.8
DLP 2072 305 87.5 75.0 38 12 50 7.5
DLP 2073 305 75.0 62.5 38 12 50 6.3

edge stop DLP 2074 305 62.5 50.0 38 12 50 5.1

WEIGHt Type B - 150/75 TAPER

Ref, Tipo A B C D E WEIGHt
Kg REF. A B C D E F
Kg
SB 413 3 200 150 20 25 45 10.5 DLP 2075 305 150 141 38 12 50 13.8

SB 412 3 250 150 20 25 45 13.1 DLP 2076 305 141 131 38 12 50 12.9
DLP 2077 305 131 122 38 12 50 11.9
SB 414 3 250 250 20 25 45 21.9
DLP 2078 305 122 113 38 12 50 11.1
DLP 2079 305 113 103 38 12 50 10.1
DLP 2080 305 103 94 38 12 50 9.2
DLP 2081 305 94 84 38 12 50 8.3
DLP 2082 305 84 75 38 12 50 7.4

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APPLICATIONS IN RAILCAR DUMPERS
The plates covered with smooth chocky bar and deck (RAILROAD patent) are
ideal for areas that require material resistant to abrasion and impact.

RAILROAD plates with deck in the dumper of the CPBS

RAILROAD smooth plates in the dumper of the CPBS.

RAILROAD plates in the railcar dumper protected by the

rockbox(2 years running).

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02
WEAR
PLATE 23
 WEAR PLATES ARE PRODUCED IN A SINGLE AND HARD
WELDING LAYER, AVAILABLE IN VARIOUS THICKNESS,
COMBINATION AND OVERLAY ALLOYS.
With excellent resistance to abrasion and impact (“I” Plate), the plates coated with hard
welding (wear plate) are used in various dimensions within the standard of each client
or even provided in standard plates with the following dimensions: 1,500 x 3,000 mm
or 2,200 x 3,000 mm.

The options to be used are extensive, especially for a variety of transfer chutes, collection
gutters, storage boxes, blades of air blowers, equipment boxes and lower liners of
scrapers.

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THE SOLUTION AGAINST WEAR, IDEAL TO increase
productivity.
The WEARPLATE offered by RAILROAD is made of chrome and welded
complex carbides in a structural base plate of carbon steel (substrate). This
plate may also be used in different kinds of steel such as heat-resistant,
stainless steel, among others.
Through a unique technique, the RAILROAD WEARPLATE is produced by an
equipment developed over our long experience in robotic welding. Thus, the
microstructure is a mixture of high hexagonal volume of chromium complex
carbides in an austenitic and martensitic die very hard.
Deposited from openArc welding process (open loop), the coatings of the
RAILROAD WEARPLATE are notable for a wide and smooth granular form.
Presenting hardness of 63 rc, this product have well defined pattern for
resistance to cracks and fissures.
Importantly, these cracks and visible fissures on the surface do not reduce the
coatings performance. After all, they focus only in the overlay layer and do not
advance toward the base metal.

BENEFITS OF THE EXCLUSIVE PRODUCTION PROCESS

• Excellent wear resistance characteristics - guiding of carbides (M7C3 die).

• Excellent weldability - low penetration.
• Conformation projects - easy to mangling.
• Excellent heat resistance - up to 750 °C.

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HARD WELDING USING WEAR PLATE
Based on several wear mechanisms, RAILROAD selects the most suitable
materials for coating using Wear Plate. Thus, the surfaces of the equipment
have one or more of the following constructive characteristics: good
impact resistance and wear resistance, increased hardness and mechanical
properties, and resistance to abrasion, erosion in wet or dry environment,
corrosion and mechanical stress. In this way, this process allows us to offer Mixing tank coated
solutions tailored to each client.
with wearPlate
BENEFITS

• Liner surface with good formability

Made with high quality welding it avoids rework and finishes. Therefore,
wearplates provide savings of cost and time.
• Surfaces with different protective properties
When selecting different materials for hard welding, RAILROAD makes
0verlay surfaces of metallic solder have unique properties or multiple high
hardness and resistance to abrasion, impact (“I” Plate), corrosion, erosion and
high temperatures (750 °C). Welding machine with 4 heads
• Suitable for repair
It can be used to repair very worn parts or even rejected parts.
• Savings
RAILROAD’s hard welding wearplates has the ability to extend the lifespan of
your equipment in services.

Pipe coated with wearplate

SPECIAL CUSTOM APPLICATIONS

The special pipes manufactured by RAILROAD have an extensive range
of measures that can be specified from 3” internal diameter and 5 mm
welding layer (wear plate).

BENEFITS

• Reduction of operating costs and damages.

• Reduces pollution due to leakage.

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03
CERAMICs
29
 CERAMICS IN tempered ALUMINA
After years of research development, and technological partnerships, RAILROAD added
zirconia to its ceramics liners, making its products even more resistant to wear. One of
the properties of zirconia is to have a higher tensile strength compared to conventional
alumina ceramic. With hardness above most white cast iron (ASTM A 532 G III or IV),
it offers high resistance to abrasion, erosion in wet or dry environment, in addition to
presenting anti-corrosion properties.

Pipes coated with Rings and cylinders coated with

tempered alumina tempered alumina

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CERAMICS IN HIGH ALUMINA
Used worldwide, RAILROAD provides plates, pads, high-quality and
ceramic blocks by applying the process of isometric pressing for production
of their molds. Then we perform the calcination process, which provides the
mechanical strength and hardness.
Precise dimensions, high density, superior wear resistance, heat and corrosion
resistance are among the properties of our ceramic coatings.

BENEFITS

• Strength
Rockwell Hardness = 88HRC, superior to most of the chromium steels
abrasion resistant.
• Resistance to abrasion
RailRoad high alumina ceramic has abrasion resistance 256 times greater
than the manganese steel and 171.5 times greater than the high chromium
iron. Another distinguishing feature is its lifespan, which may be increased 10
times when used under the same operating conditions.
• Corrosion resistance Helical conveyor coated
The RAILROAD high alumina ceramic has a stable molecular structure able to
resist corrosion by most acids and in alkaline media in high alumina
• Weight
Its density is 3.6 g/cm³, half of steel. Therefore, it decreases the coating
weight, particularly if applied to pipes, tanks, sieves discharges, etc.

Pipe coated in high alumina

High alumina coated pipes are widely used

for areas with high wear degree in coal
preparation plants, tailings pipelines for
iron mining, gold mining and other mine-
Sloped alumina ring
rals, inlet and outlet pipes for slurry
pumps, mixers, cyclones, fine conveyors
pipes, among others.

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CERAMIC rubber plates
The RAILROAD ceramic plates are ideal for applications in different industries,
especially iron mining, gold mining and cement companies. The use of these
plates is suitable for solving different kind of problems, such as severe wear
due to abrasion, erosion, cavitation and whenever the abrasive particle is thin
or have small diameter.
Manufactured by special processes, high alumina ceramic plates are combined
with natural rubber. This differential enhances the resistance of the plates and
also greatly decreases the noise during transport.

BENEFITS

• Wear resistance
The working surface of the ceramic rubber plates is composed of high
alumina ceramic with excellent wear resistance.

• Impact resistance
Good rubber insulation from vibration increases the resistance force of the
impact on plate.

• Noise reduction
The excellent natural cushioning property of the rubber absorbs much of the
vibration energy during the impact and reduces the noise during transport.

• Flexible assembly
The plates may be fixed using magnets, strategically applied on the back, or
even by mechanical fixation using bolts, according to the specification of our
clients.

RailRoad ceramic is plates are adjusted

for systems handling bulk material,
without material adherence or block.

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04
compounds
and coatings
35
 HARD COATING COMPOUND (WEARBOND)
RAILROAD hard coating compound is a cementing material from water and an adhesive at
the base, filled with wear resistant refractory elements. Use of this product is very suitable
to coat equipment, repair of large areas affected by high temperatures and to avoid severe
abrasion and erosion at temperatures up to 1200 °C

BENEFITS:
• Resistance to high temperature
It features maximum resistance to abrasion and erosion in dry medium and temperatures
up to 1,200 °C.
• Resistant to thermal shock
Temperature changes do not cause the disruption of the hard compound coating.
• Short time to cure
They need only 8 hours to cure.
• Suitable for applications in large areas
Ideal for coatings or repair of complex surfaces, large areas or those with dificult
intalation access.

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PARTICULATE COMPOUND FOR REPAIR

The RAILROAD Wearbond repair compound is a type of two-component

epoxy resin (component A and component B), which is homogeneously
mixed producing an exothermic reaction and immediately begins to cure. This
Wearbond also has in its formulation: alumina beads, silicon carbide into very
fine particles (≥ 0.2 mm) and Kevlar®, highly resistant to abrasion, erosion,
corrosion and impact.

• Mix and modeling

BENEFITS
• Applicability
Easy to use, Wearbond is applicable in all positions.
• Curing process
Full cure will occur in just 3 hours. After curing, Wearbond will be connected
firmly to the surface where it was applied, with strength of up to 6 kg/mm²
adhesion rate and excellent resistance to abrasion, erosion and impact in
damp environment. Wearbond can still be applied under water.
Wearbond is very easy to mix and apply. Just add the
two components A and B, mix them with a spatula and
Wearbond are ready to be applied and modeled. The
modeling can be done by applying a thin layer of water
on the Wearbond coating and simultaneously promoting
its finishing using the hands and wearing gloves for this
purpose. Wearbond is non-toxic, it does not release gases of
any kind and can be safely handled by your employees.

Talk to one of our wear consultants on the subject. We are

always close to our customers to solve technical questions and
keep track of their applications daily.

Particles compounds are applied to repair large areas and protection of

equipment exposed to high load and abrasion from particles larger than
3 mm, such as pipes, gutters, slurry pumps, cyclones, rotors and fan
housings

Railroad hard coating compound has

good resistance for wear and high
temperatures, ALSO IT offers short
curing time. This product is suitable
for many high wear parts such as
tanks and collecting gutters under
screens in coal preparation plants.

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05
WEARDOX
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SAVE TIME AND GET MORE FLEXIBILITY
PURCHASING PLATES WITH 500HB.
The WEARDOX 500 plates have the most cost-effective of the global market
with unique manufacturing process. They are hardened plates with 500HB
hardness, homogeneous throughout its surface. With controlled temperature
and oil, it is indicated to be used against the following wear and tear
phenomena: impact and abrasion.
We guarantee the plate you need with the shortest delivery time and transport
special sizes. Our difference is the storage program, supplied to ensure that all
customers have prompt delivery of the product.

Contact us for more information

on weardox sizes.
Talk to one of our wear consultants on the subject. We are
always close to our customers to solve technical questions and
keep track of their applications daily.

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06
BTI 43
44
DISCOVER HOW BTI PRODUCTS CAN HELP
REDUCE WEAR, AND increase productivity.

BTI PLATE TUNGSTEN CARBIDE

Our products guarantee an ergonomic solution for their operators. Since
weights range from 7 to 16 kilos only, they provide convenience, helping to
lower the rate of absenteeism. In this way, we avoid the low productivity in
your operation unit.
EXTREME PROTECTION AND EXTREME APPLICATIONS
• Coating with tungsten pads.
• Hardness: 93 HRA.
Tungsten carbide is a mineral powder metal, mainly
composed of cobalt and tungsten.
Several other components are used for special applications.
After all, there are many degrees and kinds of tungsten
carbide with properties and specific applications. Check out:
dEGREE/TYPES A transverse rupture strength / PSI

• Twisting force: up to 25,000 PSI. UsE 250.000 PSI

Impact 420.000 PSI

The low weight of BTI plates minimizes your problems related

to leave of absence due to excess of weight. Labor standards
accept that an operator should raise, when performing
repetitive movements, only 20% of his body mass. A cast
plate of 40 mm thickness, measuring 350 x 400 mm, weighs
about 40/42 kg, while our plates with tungsten pads with a
total thickness of 12 mm would weigh between 14 and 15
kg. Therefore, our plates are according to labor laws and even
reduce your annual maintenance costs, due to the longevity
of the coating.

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07
EXCLUSIVE
SOLUTIONS
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REVERSE CONE TRANSFER CHUTE
The Cone Chute is RAILROAD proprietary development (patent), applied in
various industries, especially mining companies. This chute is indicated to
solve problems, as severe wear due to abrasion and high impact. 

BENEFITS
 
• Wear resistance
The coatings applied to the Cone Chute has hardness greater than 700HB,
homogeneous throughout its thickness, with high performance against
wear.
• Abrasion resistance
It has greater resistance against severe abrasion due to its constructive
shape and its coating technology. It has no penetration into the base metal,
eliminating any change in plate’s performance.
• Maintenance
Mobility during cone chute replacement activity, due to the shape of
sectional construction, turns maintenance easily. It decreases exposure of
employees to the risk of accident.
It centralizes the product supply into the conveyor belt and eliminates
intense leaks caused during operation.
• Durability
Increased replacement time (2 years), raising the indices of physical
availability and consequently productivity.

Railroad offers unique and

ready-made solutions in order
to meet the needs of clients.
high-performance products,
made with the latest technology
and customized according to the
profile of each customer.
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 POLYPROPYLENE ALLOY
A mixture of various polymers after being processed by mixers. The alloy retains
characteristics and properties such as good conformation, good corrosion resistance, great
hardness and toughness of the metal (carbon steel). For this reason, it replaces the steel in
severe applications.

Benefits:
• Abrasion resistance
Ten times better than carbon steel (ASTM A 36).
• Low coefficient of friction
The low coefficient of friction and self-lubricating contributes for reduction of energy
consumption in case of conveyor belts. Furthermore, the same proportion prevents the
adherence of materials, even clayey materials, in its very smooth surface. Coefficient of
friction (rectified steel - p = 0.05 N/mm², v = 0.6 m/s) = 0.3.
• Excellent low temperature performance
Heat shock resistant, even at temperatures below minus 260 °C.
• Reduced water absorption rate
It is non-toxic, pollution-free and promotes sustainable use of natural resources.

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RUBBER RESISTANT TO WEAR
Silos, chutes, gutters or similar equipment used for the storage and transport
of bulk materials, fine-grained, often suffer flow problems, such as adhesion
and/or accumulation of elements that may cause shutdowns in production
and increase companies losts.
Therefore, RAILROAD offers the best set of options for coatings made to
reduce friction and prevent adherence.
Cover/mesh coated with wear
Benefits: resistant rubber
• Hardness and elasticity
Two to ten times higher than the standard rubber.
• Wear resistance
Very suitable for applications in oil and immersed in water for long periods.

CAST BASALT BASED COATINGS

Made from diabase and other natural stones, cast basalt is processed by
melting, casting, crystallization and annealing. Due to its good wear resistance
and excellent corrosion resistance, basalt can be widely used as a coating of
the ash slag channels and coal slag discharge channels. The cast basalt may Coated conductors pipes with
also be used in corrosion-resistant insulation and to avoid wear and tear on wear resistant rubber
equipment for storage and transportation of strong acids and alkaline liquids.

Benefits:
• Extreme corrosion resistance
Higher acid-alkaline strength.
• Excellent wear resistance
The surfaces of RailRoad coatings are smooth and soft and the higher the
length of service, the lower is the external friction coefficient.
• High profitability
The wear resistance is 10 times higher than that of manganese steel.
• Self-lubricating with low manufacturing cost and easy installation.

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08
after
sAles 53
54
WE GUARANTEE YOUR OUTCOME.
With a broad infrastructure, RAILROAD
conducts regular visits and inspections in
it’s worldwide applications and projetcts in
order to discuss problems and economically
viable solutions against wear. All in the
fastest possible time.

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09
KNOW-HOW

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RAILROAD, BUILDING DREAMS.
• Commitment for delivering more efficient
solutions for daily activities of your company.
• Increased profitability of your business and
reduction of costs.
• We better plan your repairs and scheduled or
unscheduled maintenance interventions in order
to reduce inventories.
• Exclusive and personalized projects such as
cone chute (RAILROAD patent); development of
plates for car dumpers (RailRoad unique design);
implements coating development project and
many others. 59
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10
APPLICATIONS

61

1 S11D project
Curved ramp
3 4
Reclaimer bucket ER01
5 6
7
Reclaimer bucket ER01
Loading trunk of CNs
9
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2 Silos coated
Reclaimers buckets.
Reclaimer bucket ER01
8
Buckets wheel coated
Internal detail of CNs loading trunk
10
1. S11D project, Vale do Rio Doce - More
than 3,000 tons supplied in wear plate
and AR 500 type plates.
2. Detail of silos coated with wear plate.
3. Curved ramp exposed in the last
Exposibram - 10,000 hours of warranty.
4. Reclaimers buckets.
SOUTHEAST PORT - CAMPOS - RJ.
5. Reclaimer bucket ER01 in installation.
6. Reclaimer bucket ER01 with
11.7 million tons.
7. Reclaimer bucket ER01 with
24 million tons.
8. Buckets wheel coated with tungsten
carbide plates.
9. Loading trunk of CNs, tungsten carbides
plates and chocky bar - CB 65.
10. Internal detail of CNs loading trunk.
11. Tractor tire, CAT 824, coating in CB 100
with 10,000 hours warranty - Vale Salobo.
12. Coating of the car dumper hopper. 2
years of lifespan without wear, against 90
days the previous solution in wear plate
(CDP type) - Vale São Luis.
13. PC 5500 coated in skid bar SB 403 and
SB 406 on the inside and outside. Lifespan
five times greater than conventional
solutions using hardened plates with 450
HB and WEARPLATE - Vale Salobo.
14. PC 5500 coated externally with
wear button WB 90 and chocky bar - CB
65. Lifespan five times greater than
conventional solutions using hardened
plates with 450 HB and WEARPLATE.
15. Off-Highway Truck CAT 793 coated
with “H” type chocky bar plate. Lifespan
five times greater when compared with
plates in WEARPLATE - Vale Sossego.
16. Bucyrus 495hr (today CAT 7495hr)
coated with skid bar SB 406. If the
Tractor tire, CAT 824 Coating of the car dumper hopper
lifespan was 90 days, with RailRoad 11 12
coating the CAT 7495hr lasted for
months, spending only 1.2 mm. Almost
nothing when we compare to the 3” of
the previous solution using AR 450.
17. Reclaimers buckets. Previous
lifespan of 12 months. After coating
using wafers strips WS 25 the buckets
are wear-free for 24 months - Vale
Timbopeba.
18. Reclaimer bucket teeth. Previous
PC 5500 PC 5500
lifespan of only 45 days. Coating using 13 14
tungsten carbide. UNDER OPERATION
FOR MORE THAN 10 MONTHS.
19. Rake skewer of the reclaimer RC463
coated with chocky bar CB40 - Vale
Mina Timbopeba, 5,000 Tons/h over 2
years in operation.
20. Reclaimer buckets coated in chocky
bar CB 50. Lifespan warranty of 180
days, compared with 30 days of the
previous product - Vale VGR. Off-Highway Truck CAT 793 Bucyrus 495hr (today CAT 7495hr)
15 16

Reclaimers buckets Reclaimer bucket teeth

17 18

21

21. RAILROAD SOLUTIONS

Reclaimer Buckets in Vale Malaysia’s Port.
Rake skewer of the reclaimer RC463 Reclaimer buckets coated

20
19 63
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 nicoli
BRAZIL
Southeast
Rua Vístula, 166, Jardim Carioca - Ilha do Governador
Rio de Janeiro - RJ | ZIP CODE: 21931 510
Phone: 21 2462 3411 | 21 2463 3469 | Fax: 21 2462 2200

Rua Gracyra Resse de Gouvêia, 135 A – lote 2 – Qd 26

Distrito Industrial Jardim Piemont Norte
Betim - MG | ZIP CODE: 32689 318
Phone: 31 2559 6380

Northeast
Av. Conselheiro Aguiar, 3150 - Loja 2 - Boa Viagem
Recife - PE | ZIP CODE: 51110 020
Phone: 81 3465 2671 | 81 3052 1757 | Fax: 81 3463 6113
UNIITED STATES
Florida
189 South Orange Avenue
1210B Orlando, FL 32801
Phone: +1 (407) 930 6610

railroad@railroad.com.br
www.railroad.com.br