Sunteți pe pagina 1din 15

DOCUMENT NO. REV.

PT Caltex Pacific Indonesia PP-IN-II-001 1


DATE : October 1, 2001 SHEET : 1 OF 14

PROCEDURE PREPARED BY Hadi Prijono HPR


CHECKED BY Hadi Prijono HPR
APPROVED BY Shawn SPD

INSTRUMENT INSTALLATION DESIGN

PT. CALTEX PACIFIC INDONESIA

REV DATE PAGES DESCRIPTION PREP’D CHK’D APP’D

0 10/01/01 ALL ISSUED FOR IMPLEMENTATION HPR HPR SPD


1 1/7/02 ALL CPI SPEC REVIEW TEAM ( HP, TJR, IVS) Team Team Team
TABLE OF CONTENT

1. GENERAL .......................................................................................................................... 2

1.1. Scope........................................................................................................................ 2
1.2. References................................................................................................................. 2
1.3. Terminology.............................................................................................................. 3

2. EXECUTION ...................................................................................................................... 4

2.1. Protection ................................................................................................................. 4


2.2. Installation General................................................................................................... 5
2.3. Installation Design .................................................................................................... 6
2.4. Bundled Tubing ....................................................................................................... 13
2.5. Installation Drawings .............................................................................................. 13
2.6. Installation Index..................................................................................................... 14

OPTIONAL ATTACHEMENTS FOR THIS SPECIFICATION:


ADDENDUM 1: “Project Specific Clarifications & Requirements”
PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

1. GENERAL

1.1. Scope
1.1.1. This specification covers the design, layout, and drawing procedures for
instrument location, support and piping. No deviation shall be made without
written approval by COMPANY.
1.1.2. Instrument installations include the following:
?? All instrument impulse piping, except the valued connection on pipelines or
equipment.
?? All instrument air and pneumatic lines, except the main instrument air header
and its valued connections.
?? All supports for instruments and impulse or pneumatic tubing.

1.2. References
1.2.1. Related Specifications
Work prescribed by this specification is to be coordinated with Work prescribed
in other specifications in this package, such as :
?? PP-IN-II-002 Instrument Piping System – Field Pressure Testing
?? PP-IN-II-003 Instrumentation Calibration and test Procedure
?? PP-IN-II-004 Control System Loop Check Procedures
?? SP-IN-II-001 General Instrument Specification
?? SP-IN-II-002 Instrument with Package or Mechanical Unit
?? SP-IN-II-003 Tropic Proofing for Instrumentation
?? SP-IN-II-004 Instrument Wiring
?? SP-IN-II-005 Instrument Material
?? Safety in Design COMPANY MANUAL
1.2.2. Code and Standard
The publications listed below form part of this specification. Each publication
shall be the latest revision and addendum in effect on the date this specification is
issued for construction unless noted otherwise. Except as modified by the
requirements specified herein or the details of the drawings, Work included in
this specification shall conform to the applicable provisions of these publications.
1.2.2.1 ANSI (American National Standards Institute)
?? ANSI B31.1 Power Piping
?? ANSI B31.3 Process Piping
1.2.2.2 API (American Petroleum Institute)

July, 2002 Page 2 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

?? API 550 Part I - Installation of Refinery Instruments


?? API RP500 Hazardous Areas
?? API 550 Part II - Process Stream Analyzers
?? API RP520 Sizing, Selection, and Installation of Pressure-
Relieving Devices in Refineries:
Part II - Installation
?? ANSI/ISA RP 12.6 Wiring Practice for Hazardous Locations
1.2.2.3 ASME (American Society of Mechanical Engineers)
??ASME Section I Boiler and Pressure Vessel – Rules for
Construction of Power Boilers
1.2.2.4 ISA (Instrument Society of America)
?? ISA S5.1 Instrument Symbols and Identification (Also ISA 5.2,
5.3, 5.4, 5.5)
?? ISA S20 Specification Sheets
?? ISA S12.1 Electrical Instruments in Hazardous (Classified)
Locations
?? ISA RP12.4 Instrument Purging for Reduction of Hazardous Area
Classification
1.2.2.5 NFPA (National Fire Protection Association)
?? NFPA 70 National Electrical Code
1.2.2.6 NEMA

1.3. Terminology
In this specification, the following words and terms shall have the meanings hereby
assigned to them, unless noted otherwise.
1.3.1. COMPANY
Refers to PT. CALTEX PACIFIC INDONESIA, as the ultimate user and owner,
the authorized representative of COMPANY or COMPANY third party
inspection.
1.3.2. CONTRACTOR
Refers to company selected by COMPANY, which may be responsible for the
detailed engineering design, material and equipment procurement, and
construction as specified in Contract, Scope of Work, or Work Order.
1.3.3. Vendor
Refers to the company selected by COMPANY or CONTRACTOR, which is
responsible for the purchase agreement or purchase order of the goods/services
specified in this specification.
Note:

July, 2002 Page 3 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

?? For EPC (Engineering, Procurement and Construction) project purposes:


The terminology shall have the meanings as above.
?? For “ Direct Procurement” by COMPANY purposes:
Vendor shall also be responsible as CONTRACTOR.

1.4. Conflicting Requirements


1.4.1. In case of conflict between this Specification and its associated Specifications
and the above Codes and Standards, the Vendor shall bring the matter to the
COMPANY’s attention for resolution and approval in writing. However, the
most stringent requirement shall apply.
1.4.2. Should conflicts exist between this specification and other documents, the
following order of precedence shall govern:
?? Scope of Work
?? Data Sheets.
?? This Specification
?? Other COMPANY Specifications
?? Other Referenced Publications
?? Approved for Construction Drawings
?? Vendor’s Code

2. EXECUTION

2.1. Protection
2.1.1. Pre -installation
2.1.1.1 Instrument and accessories shall be stored in a dry place, protected from
damage; capped, sealed or covered to prevent the entrance of foreign
material; caps, seals and shipping stop shall remain in place until
equipment is installed.
2.1.1.2 Before installation, instrumentation shall be handled with care preventing
jarring, dropping or straining. If exposed to the weather, cases, covers
and weather seals shall be properly fitted.
2.1.2. Seals and Purges
2.1.2.1 Special precautions, due to the rain and possible condensate formation,
are required to keep the instrument dry and to meet the area electrical
classifications. Refer to API RP500 and ANSI / NFPA 70 , “ National
Electric Code “ , for more information.
2.1.2.2 Seals and purges shall be provided when necessary to prevent corrosive
or solids bearing material from entering instruments and instrument lines.
2.1.2.3 Where diaphragm type seals are most applicable, they shall be given first
consideration.

July, 2002 Page 4 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

2.1.2.4 In Classified Areas, with prior COMPANY approval, field panels and /
or local control panels containing instruments shall be air purged. The
amount and method of purging shall be per NFPA Standard 496, “
Purged and Pressurized Enclosure for Electrical Equipment “. The
minimum requirement is Type Z purging.
2.1.2.5 Field panel, for junction box use only, don’t require purging.
2.1.2.6 The NEMA 4X rating shall be maintained after all conduit and / or
tubing penetrations have been made into the field or local control panel.
2.1.3. Pressure Testing
2.1.3.1 Field pressure tests shall be made to ensure the integrity of the field
installed instrument piping.
2.1.4. Checkout and Calibration
2.1.4.1 After all instruments have been installed, wired, tubed, and / or piped,
each individual instrument and its associated parts shall be checked out
for correctness of function. All process and instrument tubing shall be
checked for leaks.
2.1.4.2 After the instrument installation has been fully check out, each
instrument will have its calibration checked as installed.
2.1.4.3 No instruments shall be commissioned for service without being checked
and calibrated per two proceeding paragraphs.
2.1.4.4 Documentation of Checkout and Calibration per ISA shall be provided to
COMPANY

2.2. Installation General


2.2.1. During construction and after mounting , instrument faces shall be protected to
prevent damage.
2.2.2. The installation for any type of instrument shall provide independent isolation
valves ( per piping specification ) that permits calibration / maintenance of any
loop without interfering with the normal operation of the adjacent loops, sharing
the same process tap.
2.2.3. When practical, instrument air or power shall be provided as soon as the
instruments are installed to maintain dry internals.
2.2.4. Instruments in vapour or gas service shall be mounted above the sensing point.
2.2.5. Instruments in liquid, steam or condensable vapour service shall be mounted
below the sensing point.
2.2.6. When accessibility, visibility or clearance requirements preclude the normal
mounting, provisions shall be made in the installation assembly configuration to
ensure the proper operation of the instrument.
2.2.7. Close coupled pressure gages are mounted above the sensing point.

July, 2002 Page 5 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

2.2.8. Installation of all thermocouple elements ( except skin type thermocouple ),


RTDs, and dial thermometer shall be done after completion of main line testing
and flushing.
2.2.9. Mounting principles and details shall be chosen in order to meet the following
requirements :
2.2.9.1 Instruments shall maintain accuracy and repeatability all along their
working life,
2.2.9.2 All mechanical stress exceeding the maximum values given by
instrument vendor shall be avoided by means of appropriate choice of
mounting
2.2.9.3 Easy access to instruments shall be taken into account,
2.2.9.4 The need for self drained systems on wet gas services,
2.2.9.5 The need for avoiding heat tracing, and minimized plugging of impulse
tubing.
2.2.9.6 Two instruments shall never be connected to the same process tapping
point.
2.2.10. All instruments shall be mounted close coupled to the process unless otherwise
specified.
2.2.11. For instrument mounting, the tubing technology shall be used ( according to
ASME B36.10 ), except for level instruments.
2.2.12. All fitting and accessories ( valves, union, tees, reducers ) downstream the piping
block and bleed manifold shall be made of SS316 as a minimum requirement.
2.2.13. Choice between socket welded, flanged or NPT screwed connection to piping
block and bleed integrated manifold shall be done taking into account parameters
such as pressure, temperature and fluid type. Refer to instrument hook up
standard for a proper choice according to piping class.
2.2.14. A particula r attention shall be paid to instruments submitted to vibrations
( compressors and / or heavy instruments with flange connections lower than
300 lbs ). In such cases, instruments shall be suitably supported and process
nozzles for instrument impulse pipe shall be bracketed.
2.2.15. Instruments connected to small size process pipe or pipes made of synthetic
material shall be suitably supported.
2.2.16. Instruments shall be installed on 2” pipe support. If process pipe translation
(vibration, heat) is not expected, supporting of instrument using existing
structural beams is preferred.

2.3. Installation Design


2.3.1. Accessibility
2.3.1.1 Each instrument shall be considered as a normal working location and
therefore shall be located in order to satisfy workers safety conditions as
well as efficiency.

July, 2002 Page 6 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

2.3.1.2 Instrument accessibility shall be in accordance with the Accessibility


Chart shown in Attachment – 1 and Caltex ‘Safety in Design’ Manual
2.3.1.3 Instrument block valves at piping or equipment shall be accessible from
grade, platform, stairway, permanent or portable ladder.
2.3.1.4 Access from portable ladder shall be limited to 15 feet above grade.
Above 15 feet instrument accessibility shall be from platform or
permanent ladder, except in pipeways where all instrument block valves
are accessible, regardless of elevation. No valve operation regulated with
two hands will be done from a ladder. A platform or chair operator will
be used in accordance with COMPANY Safety in Design Manual.
2.3.1.5 Valve location shall be within regulation called out in Caltex Safety in
Design Manual especially Section 1.3 (Access to Equipment and
Material).
2.3.1.6 Locations accessed by temporary means shall receive approval of
COMPANY.
2.3.2. Indicating Instruments
2.3.2.1 Instruments that must be visible for automatic control adjustment or
manual operation shall be visible from the adjustment or operating point.
If plot arrangement precludes this, other provisions shall be made for
indication at the adjustment or operating point.
2.3.2.2 Indicating instruments that do not have to be visible for automatic
control or manual operation shall be visible from operating aisles or
passageways.
2.3.3. Clearances
2.3.3.1 Instruments shall be located so as to provide the space necessary for
operation and maintenance.
2.3.3.2 Instruments shall be located so as not to encroach into accessways,
equipment maintenance zones or drop areas.
2.3.3.3 Instruments shall be located so as not to interfere with the operation of
valves or equipment.
2.3.4. Location
2.3.4.1 CONTRACTOR to coordinate between all disciplines ( Mechanical,
Electrical, Rotating, Civil and Structural ) to ensure that all instrument
locations meet equipment maintainability and operability guidelines as
well as physical constraints. Special attention for package unit shall be
made.
2.3.4.2 As practical, instrument shall be mounted where they will be free of
vibration, and shielded from direct sunlight and weather where possible.
2.3.4.3 Blind transmitting instruments shall be line mounted, as near to the
sensing point as practical, wherever possible.

July, 2002 Page 7 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

2.3.4.4 Instruments shall not be line mounted when temperature or vibration


from operating equipment shall affect the operation of the instrument or
cause damage to the instrument piping.
2.3.4.5 Recording or controlling instruments shall be remote mounted at grade or
platforms.
2.3.4.6 Remote mounted instruments shall be grouped together wherever
possible.
2.3.4.7 Flow element shall be mounted on horizontal part of the piping. If not
possible , vertical mounting shall be up for liquids and down flow for
gases. Installation shall follow manuafacturer’s/vendor’s Recommended
Specifications and Instructions for installation.
2.3.4.8 Instrumentation panels shall be mounted such that they do not interfere
with maintenance work on the equipment. Where instrument panels
located on the equipment restrict maintenance access, the panel shall be
located remote from the equipment so that access to both equipment and
instrumentation is free from obstruction.
2.3.4.9 In general, instrument measuring gas, air non-condensable vapours shall
be located above their sensing points. Those measuring steam, liquids, or
condensing vapours shall be located below the sensing points.
2.3.4.10Where instruments are used as a basis for manual control, they shall,
where practicable, be visible from the related controlling device to verify
proper operation.
2.3.4.11All locally mounted instruments shall be mounted as near to the point of
measurement as reasonable and yet still be accessible from the ground or a
platform
2.3.4.12Local flow, pressure, or other variable indicators ( receiver gages or
miliamp meters ) connected to transmitter outputs shall be located near
the control valve that controls the variable. It shall be visible by a person
attempting to manipulate the bypass valve on the control valve during
control valve servicing. All pressure control valves shall have a pressure
gage immediately downstream of the bypass valve.
2.3.4.13Local controller shall not be mounted on a valve yokes. They shall be
located near the valve on a structural support. Only solenoid valve, and
valve positioners and air sets may be mounted on valves.
2.3.4.14Current to pressure transducers ( I/P ) or (P/I), voltage to current ( V/I )
transducers shall be mounted on the control valve, or as specified by
COMPANY.
2.3.5. Supports
2.3.5.1 Instrument piping shall be supported from pipe supports, pipelines or any
permanent structure.
2.3.5.2 Instrument piping shall not be supported at unins ulated pipelines ,whose
temperature more than 125 degrees F (50 degrees C) or less than 40
degrees F (5 degrees C)).

July, 2002 Page 8 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

2.3.5.3 Instrument piping shall not be supported from pipe supports, or


structures that would be subjected to above normal vibration.
2.3.5.4 Instrument piping supports shall not be welded to stress relieved, alloy
internally lined pipelines.
2.3.5.5 Instrument piping supports shall be sufficient to maintain the piping in a
neat manner.
2.3.5.6 Instruments shall not use instrument piping as support. Multi valve
manifolds for differential pressure instruments may be tubing-supported,
however the design must ensure that adequate support is provided
2.3.5.7 Stanchion-mounting, yoke-mounting and similar are acceptable means of
mounting instruments. Instruments mounted to clips on process piping,
tanks or vessels shall be allowed if the supports are detailed on the
drawings and installed by the vessel or piping fabricator.
2.3.5.8 Handrails shall not be used for supporting instruments or instrument lines.
2.3.5.9 Tubing shall be supported in long runs to prevent sagging. Fluid density
and tube size determine the frequency of support. Generally, unsupported
tubing spans shall be no greater than 36 inches for 3/8-inch and ½-inch
tubing and 18 inches for 1/4-inch tubing
2.3.5.10Surface mounted instruments shall be bolts or screws placed in all
applicable mounting holes.
2.3.6. Instrument Piping and Tubing
2.3.6.1 Instrument piping shall generally be routed within pipe ways and areas
provided for the routing of plant piping.
2.3.6.2 Instrument piping shall be routed in a manner so as to provide for its
protection during plant operation and maintenance.
2.3.6.3 The routing of the instrument piping installation shall be checked by
CONTRACTOR based on standard installation drawing. This standard
installation drawing shall be made by CONTRACTOR for COMPANY
review and approval.
2.3.6.4 Support and routing shall allow for slope on sensing line when needed to
ensure correct reading are measured.
2.3.6.5 All instrument tubing shall be kept plugged after installation until
permanent connections are made. Plugs shall be bar stock with hex heads.
All open vents will include fittings to keep out rain, dust and insects
2.3.6.6 On vertical pipe , impulse pipe to transmitters shall have 15o minimum
slope in order for the condensates to flow back to the process pipe.
2.3.6.7 Instrument tubing carrying process fluids shall be appropriately sloped
downward from the transmitter to allow drainage of fluids in a dry
system , or sloped upward from the transmitter to allow bubbles to rise in
a fluid filled system. No pockets are allowed.

July, 2002 Page 9 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

2.3.6.8 All piping on steam or hot oil service must be welded , with adequate
unions or flanges for disassembly.
2.3.6.9 Tubing shall be bent when possible to avoid the use of fittings. All
tubing bends shall be made with the correct size tubing bender.
2.3.6.10Tubing shall be cut with a tubing cutter. After cutting, tubing shall be
deburred before connection to fittings.
2.3.6.11The use of short lengths of tubing in long runs shall be avoided, thus
minimizing the use of fittings.
2.3.6.12Tubing shall be arranged so that couplings are accessible and can be
tightened without distorting tubing. Offsets for tubing unions shall be in
the horizontal direction to eliminate moisture traps.
2.3.6.13Tubing shall be routed to prevent mechanical damage and have a neat
appearance.
2.3.6.14Tubing shall not be attached directly to piping, electrical conduit, vessel,
machinery or structural members. They shall be installed in a tubing
raceway, channel or angle support.
2.3.6.15Tubing runs shall be grouped together where possible. Tubing shall be
ganged vertically rather than horizontally to avoid collection of dirt,
corrosives and contamination.
2.3.6.16On tubing-to-pipe connections, teflon paste shall be applied to the male
thread. Teflon tape is not acceptable.
2.3.6.17If extended lengths of multiple tubing are expected, multitube bundles
and junction boxes should be used to the best advantage.
2.3.6.18Multiple instrument tubes to a bulkhead, junction box or control panel
shall be individually identified with stainless steel tags or phenolic
nameplates.
2.3.6.19Bushings shall not be used in instrument piping; neither in transitions
from piping to butting, nor on tubing fittings
2.3.6.20General guidelines for minimum tubing size are
??6.35 mm ( ¼ inch ) : Air supplies to individual transmitters
, positioners, transmitter output,
instrument signal tubing in panels.
??9.53 mm ( 3/8 inch ) : Control valve positioner output.
??12.7 mm ( ½ inch ) : Process input tubing to pressure
transmitter, pressure switches, tubing
on/off piston type valve actuators,
tubing from outlet of boosters to
diaphragm of control valve, analyzer
sample lines, lines to process pressure
gages in local panels. Process input
tubing to flow transmitters, flow
indicators, flow or D/P switches ; All
types of transmitter sealed dead legs.

July, 2002 Page 10 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

types of transmitter sealed dead legs.


2.3.7. Instrument Wiring
2.3.7.1 Cable Installation
?? Instrument distribution cables may run underground or aboveground.
Corrugated continues armored (MC) cables may run underground or
aboveground in cable trays.
?? All cable entries shall be designed to prevent moisture from entering
instrument termination areas. In field area, cable shall enter through
the bottom of field junction boxes. All cable ends must be sealed
with epoxy to reduce the possibility of gas and vapors passing from
classified areas to non classified areas use proper cable glands.
?? Conduit, flexible conduit or MC Cable installation at the instrument
end shall allow maintenance to remove the wire raceway from the
instrument without breaking the seal on the wire such mean shall
meet NEC (NFPA 70) when reterminated.
?? Cable to well site area shall be routed to avoid working area during
well work-over work and shall be properly protected.
?? Under paved area / process plant cable shall be installed in concrete
trench with removable concrete cover. Concrete trench shall be
designed to prevent entering water, moisture and any unexpected
matter.
?? Direct buried cable shall be protected with protective tiles and
provided with plastic warning tape, cable marker and cable routing
identification. Road crossing requires concrete-encased conduit
(conduit bank).
?? Soil bearing shall be sufficient to support all buried cables and also
to prevent uplifting of the cables.
?? Aboveground cable installation shall be by dedicated trays.
?? Metal boxes shall be grounded in accordance with the provision of
Article 250 of NEC.
?? Electronic and signal wiring shall be adequately segregated from
power wiring and electrical equipment to minimize electromagnetic
interference. The minimum separation between signal cables and
power cables will follow API RP550 section 7.
?? A grounding and bonding system shall be designed and installed to
ensure safety to personnel and equipment and to prevent fires and
damage from lightning
?? Redundant communication cables shall be routed by two different
ways.
?? Instrument cables shall be grouped by service and separated by a 10
cm minimum distance.

July, 2002 Page 11 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

?? Fiber Optic Cables ( FOC ) can share the same routing and cable
trays used for other instrument cables with the exception of I.S
cables, which have dedicated routing. A 10 cm minimum distance
shall separate FOC from other instrument cables.
?? Telecommunication cables shall be routed on dedicated cable trays.
?? Crossing between instrument cable and power cable runs shall be
made at right angles (90 degrees) at 0.3 m minimum distance.
?? All cores shall be connected on terminal block including spare cores
and unused cores.
?? More than one core connected within one terminal is forbidden.
?? All spare cores shall be identified.
?? External cables shall be installed on aluminum or galvanized steel
cable trays with corrosion proof support and bolting.
?? Inside rooms and buildings, cable shall run on aluminum or
galvanized steel cable trays.
?? Cable trays dimensions shall be adequate to accommodate 30 % of
spare cables.
?? All wires shall be properly labeled at both ends and at junction
boxes.
2.3.7.2 Junction Box
?? Junction boxes shall be made of stainless steel or UV resistant and
flame retardant glass fibre reinforced polyester. The glass fibre
reinforced polyester shall be made to avoid static electricity build up.
?? Only one multicore cable shall be connected to each junction boxes.
?? All cables shall enter the bottom part of JB’s only. No side or top
entry is allowed for outdoor cable boxes.
?? Copper gland plate shall be provided for cable gland earthing of non-
metallic junction box. The gland plate shall be positively earthed.
Gland plate is not required for metallic junction box.
?? Junction box shall be fitted with an extension earth terminal.
?? An insulated earth bus bar shall be used for overall cable shield
termination inside the junction box.
?? No soldered connection shall be allowed.
2.3.7.3 Cable Glands
?? Glands shall be explosion proof certified, acceptable for outdoor use
and installation in Class I Div 1 or Div 2 hazardous area, according
to the classification of the area.
?? Glands shall be double seal compression type, to provide sealing of
inner and outer sheaths and clamping of cables braided armour by a

July, 2002 Page 12 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

special ring. They shall be disconnectable / reconnectable without


degrading the tightness.
?? Glands shall be NPT threaded.
?? For explosion proof enclosure, cable glands shall not be metric type
and shall enter the enclosure through a clearance hole with a sealing
washer to achieve NEMA 7 or IP 55 protection.
?? Each gland shall be supplied with a flame retardant heat shrink PVC
protective sleeve.
?? Gland grounding of the cable armour shall be in accordance with the
applicable code for the connected equipment.
?? Cable gland plate arrangement shall allow the removal of one cable
gland without removing any other gland fitted on the same gland
plate.

2.4. Bundled Tubing


2.4.1. Aboveground Installation
The bundles shall generally be routed from the field junction boxes to the control
room, through pipeways, and the areas provided for the routing of plant piping.
2.4.2. Belowground Installation
The bundles shall generally be routed from the field junction boxes to the control
room in the most practical direct route.
2.4.3. Tube Bending Requirements
Use minimum tube bend radius in place of fittings wherever possible. Bends
shall be made with a hand or production type bender. Minimum tube bend radius
is as follows:
?? 1/4" OD tubing 9/16" radius
?? 3/8" OD tubing 15/16" radius
?? 1/2" OD tubing 1-1/2" radius

2.5. Installation Drawings


2.5.1. Instrument installation drawings shall be sufficient in detail to indicate the
instrument location, orientation, support, piping arrangement and components
and include:
?? Sequence Diagram
?? Timing Diagram
?? Cause & Effect Diagram
?? Installation Detail
?? Control Schematic

July, 2002 Page 13 of 14


PT. CALTEX PACIFIC INDONESIA Instrument Installation Design
PP-IN-II-001 Rev. 1

?? Control Panel Schematic


?? Cable Schedule
?? Logic Diagrams
?? Vendor Dcumentation
?? Interlock Diagra,
?? PLC/DCS Logic Printout
?? Loop Diagrams
?? Instrument Data Sheets
?? P&ID
2.5.2. Instrument locations shall also be shown on the instrument location plan
drawings.
2.5.3. All instruments, except minor components of a control system, are shown on the
location plan drawings.
2.5.4. Separate instrument installation assemblies shall be prepared for process piping,
pneumatic piping, instrument air supply piping and mounting.
2.5.5. The quantity of assembly drawings required in each of the categories listed in
Section 2.5(4) of this specification, shall be determined by instrument
make/brand, model, and material requirements.
2.5.6. Typical assembly drawings shall be prepared and used for as many installations
as practical.
2.5.7. Assembly drawings may be diagrammatic, orthographic or isometric.
2.5.8. Bill of material shall be included in the installation drawing.

2.6. Installation Index


Field installation instrument index is used to correlate the assembly drawings required for
each field installation.

July, 2002 Page 14 of 14

S-ar putea să vă placă și