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1. GENERAL .......................................................................................................................... 2
1.1. Scope........................................................................................................................ 2
1.2. References................................................................................................................. 2
1.3. Terminology.............................................................................................................. 3
2. EXECUTION ...................................................................................................................... 4
1. GENERAL
1.1. Scope
1.1.1. This specification covers the design, layout, and drawing procedures for
instrument location, support and piping. No deviation shall be made without
written approval by COMPANY.
1.1.2. Instrument installations include the following:
?? All instrument impulse piping, except the valued connection on pipelines or
equipment.
?? All instrument air and pneumatic lines, except the main instrument air header
and its valued connections.
?? All supports for instruments and impulse or pneumatic tubing.
1.2. References
1.2.1. Related Specifications
Work prescribed by this specification is to be coordinated with Work prescribed
in other specifications in this package, such as :
?? PP-IN-II-002 Instrument Piping System – Field Pressure Testing
?? PP-IN-II-003 Instrumentation Calibration and test Procedure
?? PP-IN-II-004 Control System Loop Check Procedures
?? SP-IN-II-001 General Instrument Specification
?? SP-IN-II-002 Instrument with Package or Mechanical Unit
?? SP-IN-II-003 Tropic Proofing for Instrumentation
?? SP-IN-II-004 Instrument Wiring
?? SP-IN-II-005 Instrument Material
?? Safety in Design COMPANY MANUAL
1.2.2. Code and Standard
The publications listed below form part of this specification. Each publication
shall be the latest revision and addendum in effect on the date this specification is
issued for construction unless noted otherwise. Except as modified by the
requirements specified herein or the details of the drawings, Work included in
this specification shall conform to the applicable provisions of these publications.
1.2.2.1 ANSI (American National Standards Institute)
?? ANSI B31.1 Power Piping
?? ANSI B31.3 Process Piping
1.2.2.2 API (American Petroleum Institute)
1.3. Terminology
In this specification, the following words and terms shall have the meanings hereby
assigned to them, unless noted otherwise.
1.3.1. COMPANY
Refers to PT. CALTEX PACIFIC INDONESIA, as the ultimate user and owner,
the authorized representative of COMPANY or COMPANY third party
inspection.
1.3.2. CONTRACTOR
Refers to company selected by COMPANY, which may be responsible for the
detailed engineering design, material and equipment procurement, and
construction as specified in Contract, Scope of Work, or Work Order.
1.3.3. Vendor
Refers to the company selected by COMPANY or CONTRACTOR, which is
responsible for the purchase agreement or purchase order of the goods/services
specified in this specification.
Note:
2. EXECUTION
2.1. Protection
2.1.1. Pre -installation
2.1.1.1 Instrument and accessories shall be stored in a dry place, protected from
damage; capped, sealed or covered to prevent the entrance of foreign
material; caps, seals and shipping stop shall remain in place until
equipment is installed.
2.1.1.2 Before installation, instrumentation shall be handled with care preventing
jarring, dropping or straining. If exposed to the weather, cases, covers
and weather seals shall be properly fitted.
2.1.2. Seals and Purges
2.1.2.1 Special precautions, due to the rain and possible condensate formation,
are required to keep the instrument dry and to meet the area electrical
classifications. Refer to API RP500 and ANSI / NFPA 70 , “ National
Electric Code “ , for more information.
2.1.2.2 Seals and purges shall be provided when necessary to prevent corrosive
or solids bearing material from entering instruments and instrument lines.
2.1.2.3 Where diaphragm type seals are most applicable, they shall be given first
consideration.
2.1.2.4 In Classified Areas, with prior COMPANY approval, field panels and /
or local control panels containing instruments shall be air purged. The
amount and method of purging shall be per NFPA Standard 496, “
Purged and Pressurized Enclosure for Electrical Equipment “. The
minimum requirement is Type Z purging.
2.1.2.5 Field panel, for junction box use only, don’t require purging.
2.1.2.6 The NEMA 4X rating shall be maintained after all conduit and / or
tubing penetrations have been made into the field or local control panel.
2.1.3. Pressure Testing
2.1.3.1 Field pressure tests shall be made to ensure the integrity of the field
installed instrument piping.
2.1.4. Checkout and Calibration
2.1.4.1 After all instruments have been installed, wired, tubed, and / or piped,
each individual instrument and its associated parts shall be checked out
for correctness of function. All process and instrument tubing shall be
checked for leaks.
2.1.4.2 After the instrument installation has been fully check out, each
instrument will have its calibration checked as installed.
2.1.4.3 No instruments shall be commissioned for service without being checked
and calibrated per two proceeding paragraphs.
2.1.4.4 Documentation of Checkout and Calibration per ISA shall be provided to
COMPANY
2.3.6.8 All piping on steam or hot oil service must be welded , with adequate
unions or flanges for disassembly.
2.3.6.9 Tubing shall be bent when possible to avoid the use of fittings. All
tubing bends shall be made with the correct size tubing bender.
2.3.6.10Tubing shall be cut with a tubing cutter. After cutting, tubing shall be
deburred before connection to fittings.
2.3.6.11The use of short lengths of tubing in long runs shall be avoided, thus
minimizing the use of fittings.
2.3.6.12Tubing shall be arranged so that couplings are accessible and can be
tightened without distorting tubing. Offsets for tubing unions shall be in
the horizontal direction to eliminate moisture traps.
2.3.6.13Tubing shall be routed to prevent mechanical damage and have a neat
appearance.
2.3.6.14Tubing shall not be attached directly to piping, electrical conduit, vessel,
machinery or structural members. They shall be installed in a tubing
raceway, channel or angle support.
2.3.6.15Tubing runs shall be grouped together where possible. Tubing shall be
ganged vertically rather than horizontally to avoid collection of dirt,
corrosives and contamination.
2.3.6.16On tubing-to-pipe connections, teflon paste shall be applied to the male
thread. Teflon tape is not acceptable.
2.3.6.17If extended lengths of multiple tubing are expected, multitube bundles
and junction boxes should be used to the best advantage.
2.3.6.18Multiple instrument tubes to a bulkhead, junction box or control panel
shall be individually identified with stainless steel tags or phenolic
nameplates.
2.3.6.19Bushings shall not be used in instrument piping; neither in transitions
from piping to butting, nor on tubing fittings
2.3.6.20General guidelines for minimum tubing size are
??6.35 mm ( ¼ inch ) : Air supplies to individual transmitters
, positioners, transmitter output,
instrument signal tubing in panels.
??9.53 mm ( 3/8 inch ) : Control valve positioner output.
??12.7 mm ( ½ inch ) : Process input tubing to pressure
transmitter, pressure switches, tubing
on/off piston type valve actuators,
tubing from outlet of boosters to
diaphragm of control valve, analyzer
sample lines, lines to process pressure
gages in local panels. Process input
tubing to flow transmitters, flow
indicators, flow or D/P switches ; All
types of transmitter sealed dead legs.
?? Fiber Optic Cables ( FOC ) can share the same routing and cable
trays used for other instrument cables with the exception of I.S
cables, which have dedicated routing. A 10 cm minimum distance
shall separate FOC from other instrument cables.
?? Telecommunication cables shall be routed on dedicated cable trays.
?? Crossing between instrument cable and power cable runs shall be
made at right angles (90 degrees) at 0.3 m minimum distance.
?? All cores shall be connected on terminal block including spare cores
and unused cores.
?? More than one core connected within one terminal is forbidden.
?? All spare cores shall be identified.
?? External cables shall be installed on aluminum or galvanized steel
cable trays with corrosion proof support and bolting.
?? Inside rooms and buildings, cable shall run on aluminum or
galvanized steel cable trays.
?? Cable trays dimensions shall be adequate to accommodate 30 % of
spare cables.
?? All wires shall be properly labeled at both ends and at junction
boxes.
2.3.7.2 Junction Box
?? Junction boxes shall be made of stainless steel or UV resistant and
flame retardant glass fibre reinforced polyester. The glass fibre
reinforced polyester shall be made to avoid static electricity build up.
?? Only one multicore cable shall be connected to each junction boxes.
?? All cables shall enter the bottom part of JB’s only. No side or top
entry is allowed for outdoor cable boxes.
?? Copper gland plate shall be provided for cable gland earthing of non-
metallic junction box. The gland plate shall be positively earthed.
Gland plate is not required for metallic junction box.
?? Junction box shall be fitted with an extension earth terminal.
?? An insulated earth bus bar shall be used for overall cable shield
termination inside the junction box.
?? No soldered connection shall be allowed.
2.3.7.3 Cable Glands
?? Glands shall be explosion proof certified, acceptable for outdoor use
and installation in Class I Div 1 or Div 2 hazardous area, according
to the classification of the area.
?? Glands shall be double seal compression type, to provide sealing of
inner and outer sheaths and clamping of cables braided armour by a