Documente Academic
Documente Profesional
Documente Cultură
Operating Instructions
DataPilot
MANUALplus 620
CNC PILOT 620
CNC PILOT 640
NC Software
634 132-05
729 665-03
729 666-01
English (en)
6/2013
1 DataPilot
1.1 Range of Application
Intended for use with the MANUALplus 620 and CNC PILOT 620/
640 controls, respectively, the PC programs DataPilot MP620 and
DataPilot CP620/640 enable you to create NC programs on a PC, test
them before execution, transfer them to the control, and archive them
after production is concluded.
DataPilot can be used for shop-floor programming as well as for office
and off-location program creation and testing. Its practicality and wide
range of functions also make DataPilot ideal for training purposes.
The functions of the WINDOWS operating system are the perfect
complement for the operation and organizational possibilities of
DataPilot. For example, you can use network functions for data
exchange between the control and a PC with DataPilot.
This manual describes functions and features provided by the
DataPilot as of the following NC software levels.
User documentation:
All of the control functions are described in the User's
Manuals. Please contact HEIDENHAIN if you need a copy
of these User's Manuals.
If you have purchased the complete version of the
programming station, you will find all user documentation
on the CD (as PDF files) included in delivery.
1
1.2 Conversational Languages
You can operate DataPilot MP620 and CP620/640 in the following
conversational languages:
German English
French Italian
Spanish Portuguese
Dutch Danish
Swedish Norwegian
Finnish Russian
Czech Slovak
Polish Slovenian
Turkish Romanian
Hungarian Lithuanian
Latvian Estonian
Korean
1.3 Documentation
These Operating Instructions contain information on the installation
and specific features of DataPilot. The MANUALplus 620 (ID 634 864-
xx) and CNC PILOT 620/640 (ID 730 870-xx) User's Manuals provide
more detailed information on NC programming and the control
functions. More information is available in the User's Manual for
smart.Turn and DIN PLUS Programming (ID 685 556-xx).
You will find the User's Manuals in various languages on the DataPilot
CD-ROM or on the Internet at www.heidenhain.de.
3
2 Installation and Uninstallation
2.1 Installing the Software
If you do not use the automatic startup feature of the CD, install the
DataPilot software as follows:
Insert the DataPilot CD-ROM.
Run "\JH\DP_MP620\setup_DataPilot_MP620.exe" or
"\JH\DP_CP620\setup_DataPilot_CP620.exe" or
"\JH\DP_CP640\setup_DataPilot_CP640.exe"
from the CD-ROM.
The installation of the DataPilot software is dialog-guided and
automatic.
Information on the settings during installation:
Configuration selection: Define the following details of your
configurations.
Multifix configuration: Lathe with simple tool holder (Multifix)
Turret configuration: Lathe with tool turret
Turret + Multifix configuration: Lathe with tool turret and
additional simple tool holder (Multifix)
With Y axis: Lathe with a Y axis
Install Examples: Set whether example programs are to be
installed.
Name of the logical machine: This name is used as the name of
the directory and the name of the desktop icon. If you want to install
DataPilot more than once, you must use different names.
5
Conversational languages
The language you selected in the Select Setup Language dialog box is
in effect when DataPilot is started for the first time. You can change
the conversational language at any time during operation by editing
the respective parameter setting (see "Editing Protected Parameters"
on page 19).
Software version
Should you need to contact our Service department, please be
prepared to state the version number of your DataPilot software. To
call the version number, select the Organization mode of operation
and press the soft key with the key symbol. DataPilot will open a
dialog box with information on the software version.
Press the soft key
7
2.3 Network License for Multiple Workstations
Before you can use a network license for multiple workstations, you
must start the server program "SmarxOS" on one of the computers,
and connect the USB dongle. This computer is then designated the
"dongle server," and monitors the connections to the client PCs on
which the programming stations are installed.
Proceed as follows in order to start the "SmarxOS" server program on
the dongle server PC:
Copy the entire "CBServer" directory from the CD (\JH\CBServer) to
a local drive on your PC
Start the server by running "CBIOSSrv.exe"
After the server program has started, the icon is shown in the
taskbar.
The programming station PCs log on to the dongle server when they
start. During operation the server checks whether a logged-on
programming station is active. If the programming station PC has not
contacted the dongle server for some time, the dongle server logs that
PC off (default setting: 15 minutes). When you exit the programming
station, the respective PC logs off from the dongle server.
You can also install the "SmarxOS" server program as a service on the
dongle server PC. Services are automatically run when Windows is
started, and run in the background. That way you don't need to start
the server program manually each time you boot the PC. To install the
server program as a service, proceed as follows:
Copy the entire "CBServer" directory from the CD (\JH\CBServer) to
a local drive on your PC
Start the server by running "CBIOSSrv.exe"
Stop the server by pressing the "Stop" button in the server window
Select the option "Run as Service"
Start the server by pressing the "Start" button in the server window
The service is now run automatically when Windows is started. The
icon will not be shown in the taskbar anymore after the next time
the system is booted.
9
2.4 Adapting DataPilot to the Machine
Your machine manufacturer can provide you with a file that you can
use to adapt DataPilot to your machine. The file must be available as a
ZIP file and contains relevant data of your machine.
The installation of the machine data is referred to as OEM-AddON.
The functions for installing, uninstalling and generating the OEM-
AddON are located in the submenu of the start menu in which the
programming station was also installed.
or
Select the Windows Start menu: Start > All programs >
HEIDENHAIN
> DataPilot MP620 (634132-05) > xxx or
> DataPilot CP620 (729665-03) > xxx or
> DataPilot CP640 (729666-01) > xxx
(xxx = name of the DataPilot machine)
Press the Num Lock key to activate the numeric keypad.
To exit DataPilot:
Press the Off soft key
or
Click Shut Down in the DataPilot Control Panel.
11
3.3 Keyboard
DataPilot is operated through function keys and numerical keys of the
PC keyboard. You can also use the mouse to select the soft keys and
many other functions. The keyboard strip gives you an overview of the
meaning of the keys. The keyboard strip is available as a PDF file on
the DataPilot CD-ROM (directory: ...\pdf\Tastaturstreifen.pdf).
The soft keys (in the bottom section of the screen) are operated with
the function keys F1 through F8 on your PC keyboard.
The following assignment applies:
F1 on your PC keyboard corresponds to the leftmost soft key.
F8 on your PC keyboard corresponds to the rightmost soft key.
smart.Turn: Switches to the next detail input form Ctrl + Page Down
smart.Turn: Switches to the next group Alt + Ctrl + Down arrow key
S override – Shift + F1
S override + Shift + F2
F override – Shift + F3
F override + Shift + F4
13
Control keyboard PC keyboard
Deletes the character to the left of the cursor Backspace
Vertical soft key 8 (for large screen resolution 1280x1024) Shift + Alt + Ctrl + 8
Horizontal soft key 9 (for large screen resolution 1280x1024) Shift + Alt + Ctrl + 9
15
4.2 Changing Parameters
Parameter organization: The parameters are arranged in a tree
structure. An icon at the beginning of each line in the parameter tree
shows the meaning of the line.
Symbol Meaning
Parameter object, branch is closed.
Simulation – Time Simulation The times specified for tool change, gear
calculation: Duration Machining times for the NC functions in general shifting and M functions are taken into
of switching Time allowance for tool change account in the time calculation for the
functions Time allowance for gear shifting simulation (default: 0 sec).
General time allowance for M function
Simulation – Time Simulation Enter the number of the M function and the
calculation: Duration Machining times for M functions time to be taken into account for the M
of M functions T01 function (default: 0 sec). For the specified M
Number of the M function functions, the times entered are added to the
Machining time of the M function "General time allowance for M function."
T02
...
Simulation: Window Simulation Zero position in X/Z allows you to define the
size Specification of the (standard) window size position of the coordinate system in the
Zero position in X simulation window (distance of the
Zero position in Z coordinate origin from the lower or left
Delta X window edge). In Delta X/Z you define the
Delta Z vertical and horizontal expansion of the
workspace in the simulation window.
This data refers to the standard window size.
You can adjust the settings at any time during
simulation.
17
Function Parameter object Explanation
Default values for Processing In the following parameters you define the
smart.Turn General settings default values used by smart.Turn in the start
G14 for new units unit.
Coolant for new units
G60 for new units G14 for new units: Strategy for
Safety clearance G47 approaching the tool change position
Safety clearance, G147 infeed dir. (default: 0: simultaneous)
Safety clearance G147 plane Coolant for new units: Definition of the
Oversize in X direction coolant circuit (default: 1: Circuit 1 on)
Oversize in Z direction G60 for new units: Protection zone active/
inactive (default: 0: active)
Safety clearance G47: Safety clearance
G47 (default: 2 mm)
Safety clearance G147 infeed dir.: Safety
clearance G147 – Milling plane (default:
2 mm)
Safety clearance G147 plane: Safety
clearance G147 – Infeed direction (default:
2 mm)
Oversize in X direction: Oversize in X
direction (default: 0.5 mm)
Oversize in Z direction: Oversize in Z
direction (default: 0.2 mm)
The password config only works for DataPilot, and not for
the control of your machine.
19
Function Parameter object Explanation
Set the coordinate System Here you set the coordinate system of the
system DisplaySettings lathe.
CfgCoordSystem
CoordSystem +X, +Z: Horizontal lathe; tool carrier behind
the center
–X, +Z: Horizontal lathe; tool carrier in front
of center
+Z, +X: Vertical lathe (vertical boring and
turning mill), tool carrier to the right of
center
Set the number of Aggregates Here you set the maximum swivel position
turret swivel positions ToolHolder (number of swivel positions) of the tool turret.
TH1_REV
CfgTHDescription
maxSwivelPosition
Set the limit switches Axes Here you set the positive and negative limit
of the axes ParameterSets switch positions of the linear axes.
PX1_0
CfgPositionLimits
swLimitSwitchPos
swLimitSwitchNeg
PY1_0
...
PZ1_0
...
21
6 TURNguide Context-Sensitive
Help System
6.1 Application
For many soft keys there is a context-sensitive call through which you
can go directly to the description of the soft key’s function. This
functionality requires using a mouse. Proceed as follows:
Select the soft-key row containing the desired soft key
Click with the mouse on the help symbol that the control displays
just above the soft-key row: The mouse pointer turns into a question
mark.
Move the question mark to the soft key for which you want an
explanation, and click: The control opens the TURNguide. If no
specific part of the help is assigned to the selected soft key, the
control opens the book file main.chm, in which you can use the
search function or the navigation to find the desired explanation
manually.
Even if you are editing a cycle, context-sensitive help is available:
Select any cycle
Press the Info key: The control start the help system and shows a
description for the active function (does not apply to miscellaneous
functions or cycles that were integrated by your machine tool
builder)
23
Navigating in the TURNguide
It’s easiest to use the mouse to navigate in the TURNguide. A table of
contents appears on the left side of the screen. By clicking the
rightward pointing triangle you open subordinate sections, and by
clicking the respective entry you open the individual pages. It is
operated in the same manner as the Windows Explorer.
Linked text positions (cross references) are shown underlined and in
blue. Clicking the link opens the associated page.
Of course you can also operate the TURNguide through keys and soft
keys. The following table contains an overview of the corresponding
key functions.
Exiting TURNguide
25
Subject index
The most important subjects in the Manual are listed in the subject
index (Index tab). You can select them directly by mouse or with the
cursor keys.
The left side is active.
Select the Index tab
Activate the Keyword input field
Enter the word for the desired subject and the control
synchronizes the index and creates a list in which you
can find the subject more easily, or
Use the arrow key to highlight the desired keyword.
Use the ENT key to call the information on the
selected keyword.
Full-text search
In the Find tab you can search the entire TURNguide for a specific
word.
The left side is active.
Select the Find tab
Activate the Find: input field
Enter the desired word and confirm with the ENT key:
the control lists all sources containing the word
Use the arrow key to highlight the desired source
Press the ENT key to go to the selected source
English ...\V\tncguide\en
Czech ...\V\tncguide\cs
French ...\V\tncguide\fr
Italian ...\V\tncguide\it
Spanish ...\V\tncguide\es
Portuguese ...\V\tncguide\pt
Swedish ...\V\tncguide\sv
Danish ...\V\tncguide\da
Finnish ...\V\tncguide\fi
Dutch ...\V\tncguide\nl
Polish ...\V\tncguide\pl
Hungarian ...\V\tncguide\hu
Russian ...\V\tncguide\ru
27
Language TNC directory
Slovenian (software option) ...\V\tncguide\sl
Norwegian ...\V\tncguide\no
Slovak ...\V\tncguide\sk
Latvian ...\V\tncguide\lv
Korean ...\V\tncguide\kr
Estonian ...\V\tncguide\et
Turkish ...\V\tncguide\tr
Romanian ...\V\tncguide\ro
Lithuanian ...\V\tncguide\lt