Documente Academic
Documente Profesional
Documente Cultură
8164-9001-400
1198
Control Unit
C7-623
SIMATIC C7-623
7 8 9
D E F
4 5 6
A B C
DOWN ALARMS UP 1 2 3
. 0
DEL
SF DIR INS ESC
DC5V RUN
BAF FRCE STOP
HARD
COPY ACK
E HELP ENTER
III
Subject to modification!
8164-9001-400 / 1198
IV
• Instruction manuals
Follow the instructions given in this manual and the separator manual.
Proper and safe operation is conditional on appropriate transport and
storage conditions, correct operation and assembly as well as careful
operation and maintenance.
8164-9001-400 / 1198
V
8164-9001-400 / 1198
VI
Foreword
This instruction manual is primarily intended for persons assigned the task
of operating and maintaining the control unit. To assure safe operation it is
therefore imperative that the manual is indeed handed over to these per-
sons.
In the event of any queries please state the model designation and the se-
rial number (see nameplate inside the control unit).
When ordering spare parts, it aids the rapid and correct processing of your
order if you also state the circuit diagram number specified.
8164-9001-400 / 1198
VII
1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.3 Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5 Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . . 12
2.5.1 Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Getting acquainted with the operating elements . . . . . . . . . . . . . . . . 19
3.2.1 Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.3 System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.1 Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.2 Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4.3 Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5.1 Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.6 The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.7 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Switching on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3 Calling up separator data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4 Calling up the process text page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5 Calling up the separator data page . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.6 Calling up system times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.6.1 Determining the separating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7 Timer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.8 Calling up the timer table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.9 Calling up digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.10 Calling up digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.11 Calling up analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.12 Calling up analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.13 Calling up service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.14 Calling up operator times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.15 Calling up the system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.16 Loading a new program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.16.1 The UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.16.2 Loading data from the UD 700 to the C7-623 . . . . . . . . . . . . . . . . . . 61
8164-9001-400 / 1198
VIII
7 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
8164-9001-400 / 1198
1
1 General description
1.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8164-9001-400 / 1198
2
1.1 Application The C7-623 control unit is used for the automatic ejection control and condition
monitoring of mineral oil separators of the series
• OSA
• OSB
• OSC
With the electronic C7-623/A control unit total ejections of the centrifuge bowl, with
or without previous displacement of the product, are triggered at preset intervals.
The following ejection modes can be selected on the OSC separators:
• partial ejections
• total ejections
• preselectable partial ejections followed by total ejection
With the time-dependent program cycle it is important in respect of high clarifying
efficiency and avoiding desludging losses that the separable solids content in the
product does not fluctuate widely.
The centrifuges with UNITROL system are provided with two basic monitoring sys-
tems:
• Water content monitoring system - WMS
• Sludge space monitoring system - SMS
Series operation is also available for two-stage HFO treatment.
Software assignment to the specific separator is carried out in the factory using a
password function.
Detailed information on the special functions is given in the respective chapters of
this manual.
The illuminated four-line LC display provides information about the operating and
malfunction condition of the separator and, depending on the programming, dis-
plays relevant process data.
1.2 Equipment The control system comprises, in addition to the control cabinet, all complete line
fittings incorporating electrical components which are controlled or monitored by
the control unit.
These include:
• the dirty oil connection,
• the water connection,
• the operating water connection,
• additionally on UNITROL centrifuges:
- the circuit and water discharge valve
- the water sensor
- and/or the pressure switch for the bypass line in SMS function.
Optional extras:
• multi-purpose thermometer PT 100 for minimum / maximum monitoring in the
dirty oil
• level switch for monitoring the water discharge
• process-dependent control of an external feed pump
• level switch for monitoring the sludge tank
• minimum and maximum level switch for controlling a sludge pump
• klaxon for audible alarm
The standard C7-623 control unit is designed for single operation of purifiers or clar-
ifiers.
If required, series operating mode can be pre-selected for two-stage HFO opera-
tion after entering a password. The MPI interfaces (Multi Point Interface) must be
cabled accordingly (cf. chapter 6.2.12 page 113 ff.).
8164-9001-400 / 1198
3
Fig. 2
The C7-623 control unit is built into the door of the control cabinet ready for connec-
tion.
An order-specific drawing is in the appendix to this manual.
8164-9001-400 / 1198
4
B 4
8
C
6
5
14
11
10 13
12
7
D
A 3
2
Fig. 3
8164-9001-400 / 1198
Westfalia Separator AG 5
2 Control system
2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.3 Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5 Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . . 12
2.5.1 Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8164-9001-400 / 1198
6
2 Main switch
3 Lock
8164-9001-400 / 1198
7
8 7 6 5 4
Fig. 5 - Inside view of the C7-623 control unit
8164-9001-400 / 1198
8
8164-9001-400 / 1198
9
2.1 Design The electronic control unit C7-623/A is installed in the front door.
The foil-protected keyboard allows IP 65 protection.
The control unit incorporates an illuminated LC display with 4 x 20 characters and
cursor control.
The display is equipped with continuous background illumination. The contrast of
the LC display can be altered with the keyboard.
...
SHIFT
+ ... The contrast is adjusted by pressing the shift key and the „+/-“ key.
+/-
As the control units can be installed at various heights, it is advisable to adjust the
LC display for optimum readability during commissioning.
The main switch and the keyboard foil with the function keys and input/output defini-
tions are mounted below the electronic unit.
Installed on the mounting plate inside the control unit, above terminal strip X1 for
connection of all external lines, are the following devices:
• 24 VDC power supply unit
• Current measuring transducer for ejection monitoring and current indication
• Two-pole safety cut-out for the connected nominal voltage
• Measuring relay for water discharge in UNITROL operating mode
• Temperature/measuring transducer for product monitoring
Cable entry is from below through cable glands.
The control unit is assembled ready for operation and is wired ready to hook up.
2.2 Classification specifi- The C7-623/A control unit complies with the VDE regulations (IEC) and has been
cations granted acceptance certificates by the following classification societies:
• Germanischer Lloyd (certificate No. 10050-98HH)
• Lloyd’s Register of Shipping (certificate No. 98/20058)
• Det Norske Veritas (certificate No. ...)
• American Bureau of Shipping (certificate No. 97-MU33558-X-A1)
• Bureau Veritas (certificate No. ...)
8164-9001-400 / 1198
10
2.3 Special designs Special versions differing from the one described in this manual are available:
• The electronic C7-623/A control unit can be integrated in a compact control cabi-
net with separator motor controls, oil and water heater controls, vibration moni-
toring system, pump controls etc. or in a central control room.
• For centrifuges installed in explosion-hazarded areas, operation can be carried
out by means of an explosion-proof control panel mounted in the vicinity of the
centrifuge. The control unit is then installed in a room outside the danger area.
The supervisory equipment on the centrifuge such as pressure switch, flow de-
tector and temperature switch is then connected to intrinsically safe EEx(i) cir-
cuits.
• In accordance with US regulations, the C7-623/A control unit can be operated
according to FM in explosion-hazarded zones.
Fig.7
2.4.1 Control unit • The control unit must be fitted either to a wall (pillar) or a frame in the vicinity of
the centrifuge.
• If possible, the installation site for land-based installations must be chosen so
that the sun cannot shine on the front panel impairing the readability of the dis-
play. Heating of the electronic control unit by solar radiation must also be
avoided.
• When mounting the control unit on a wall, a clearance of about 20 mm should
ÁÁ
be maintained. The fixing dimensions are given in the dimensioned drawing in
the appendix.
• The fixing holes at the rear of the control unit must be sealed by means of the
gaskets supplied.
In case of shipboard installations, the unit should be mounted in a low-vibration
arrangement and must not be within the vicinity of hot pipelines.
• Although the electronic control unit is protected against moisture by the protec-
tive foil and door seal, the cabinet must not, however, be installed in an exces-
sively humid environment or damp area.
• In order to maintain a constant temperature inside the control unit, the main
8164-9001-400 / 1198
11
2.4.2 Electrical connection The control unit is rated for a connection voltage of 220 VAC. It is also available for
a 110 VAC connection voltage. When a motor starter is integrated, the operating
connection voltage is stepped down correspondingly.
ÁÁ
Before operating the control unit, check the rated or connected voltage indicated
on the red rating plate inside the cabinet.
Make sure that the solenoid valves for operating water and control air are rated for
24 VDC.
The electrical feed to the control unit must be protected by a 10 A slow-blow fuse
or the rated currents of the motor starters must be adjusted in accordance with the
data in the circuit diagram.
External voltages
The potential-free contacts of the output modules carry external voltage (even
ÁÁ
when the main switch is off!). They can be identified by the orange coloured wiring.
They can be included in circuits with any voltage 250 VAC.
For the switching capacity of the contacts: see 3.1
A wire cross-section of 1.0 mm2, copper, is adequate for all cables. The arrange-
ment of the terminals on terminal strip X1 is shown in the terminal diagram in the
appendix.
The screwed glands for the electrical cables should be properly tightened and
packed with sealing compound.
2.4.3 Fuse terminals Valve actuation is via fuse terminals with LED indicators.
When there is a short-circuit in the valve electric circuit, the fuse in the terminal re-
sponds which is indicated by the corresponding red LED. This single fuse arrange-
ment guarantees the full functionality of the C7-623/A control unit, as the operating
voltage 24 VDC is still available. The electronic fuse in the power supply module is
not activated.
ÁÁ
Attention!
When the fuse monitoring responds, the function of the separator is limited (valve
does not work).
Eliminate the cause of trouble immediately!
Spare fuses 0.5 A - semi-time lag are supplied with the control cabinet.
8164-9001-400 / 1198
12
2.5 Installing the control The C7-623/A control unit has been prepared for fixed installation in a control panel
unit in the control cabi- or cabinet door.
net
Housing dimensions 240 mm x 168 mm
Mounting depth 69 mm
69
240
168
230,5+0,5
1
158,5+0,5
Fig. 8
Proceed as follows:
• Preferably use a Torx screwdriver, size T10.
• Make a cutout in the control panel (1) (dimensions 230.5 x 158.5 mm).
8164-9001-400 / 1198
13
Fig. 9
• Insert the enclosed sealing ring behind the front panel (2)(see fig. 9).
• Insert the control unit into the cutout in the control panel.
• Insert the four fixing brackets (3) (see fig. 10) into the guides provided.
• Push the fixing brackets in until the spring engages.
8164-9001-400 / 1198
14
• Screw the four fastening screws enclosed with the control unit into the four fixing
brackets enclosed (4) (see fig. 11).
• Tighten the four screws with the Torx screwdriver (torque 0.6 Nm).
8164-9001-400 / 1198
15
2.5.1 Loosening the fixing Proceed as follows when loosening the fixing bracket:
bracket
Fig. 12
8164-9001-400 / 1198
16
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
17
3 Control unit
8164-9001-400 / 1198
18
8164-9001-400 / 1198
19
SIMATIC C7-623
7 8 9
D E F
4 5 6
A B C
DOWN ALARMS UP 1 2 3
. 0
1
DEL
DIR INS ESC
SF DC5V RUN
BAF FRCE STOP
HARD
2 COPY ACK
HELP ENTER
4 5
Fig. 13
8164-9001-400 / 1198
20
3.2.1 Function keys The function keys have a global function: The actions which can be triggered are
independent of the display. They each incorporate an LED which gives information
on the state of the respective function.
Separation program Off This key closes the feed valve in separating mode and
Program empties the bowl.
0 On the OSC separators two total ejections are triggered
automatically.
Ejections are indicated by the LED.
Lamp test This key starts a function test of all key LEDs and any exter-
L-Test nal pilot lamps.
The following LEDs are not tested:
• SF
• DC5V
• RUN
• BAF
• FRCE
• STOP.
Water Content Monitoring System When commissioning a UNITROL centrifuge, the WMS
WMS (WMS) function can be assigned to the centrifuge (-01-) after en-
01 tering a password.
The WMS function is visible in the display.
For details see chapter 5.1.5, page 79.
Sludge Monitoring System SMS-HFO When commissioning a UNITROL centrifuge, the SMS
SMS function can be assigned to the centrifuge (-36-) after en-
36 tering a password.
The SMS function is visible in the display.
For details see chapter 5.1.6, page 82.
Sludge Monitoring System SMS-LO When commissioning a UNITROL centrifuge, the SMS
SMS function can be assigned to the centrifuge (-96-) after en-
96 tering a password.
The SMS function is visible in the display.
For details see chapter 5.1.7, page 85.
Series operation When operating HFO separators in series, two control sys-
SERIES tems can be preselected within the MPI network for this
1 2 treatment mode.
The „SERIES“ key on each control unit must be activated.
8164-9001-400 / 1198
21
System test WMS or SMS In separating mode repeated pressing of this key will initi-
CHECK ate a check of the water discharge (WMS) or ejection by
means of SMS, depending on which of the functions has
been preselected.
Process screen This key calls up the process screen from any selected di-
splay page (display page 3/1) and shows the current sepa-
rating data.
Special function This key is programmed specifically for the contract and is
described in the appendix.
Special function This key is programmed specifically for the contract and is
described in the appendix.
8164-9001-400 / 1198
22
3.2.2 Softkeys The softkeys have a local function: The actions which can be triggered are depen-
dent on the screen currently displayed and are shown by an icon on the screen
above the key.
Example of triggering an action in the softkey „menu“:
MODE: STOP
MENU
DOWN ALARMS UP
Fig. 14
UP Softkey „UP“
This key is normally used in the display to access the next level.
Other functions are picture-dependent and are shown in the display.
8164-9001-400 / 1198
23
7 8 9
D E F
4 5 6
A B C
1 2 3
. 0
DEL
DIR INS ESC
HARD
COPY ACK
SHIFT
HELP ENTER
Fig. 15
Note:
The cursor keys have a repeat function: When the key is depressed
the entry is repeated after a short delay until the key is released.
8164-9001-400 / 1198
24
Numeric ....
1
0
...
.... key block for inputting values
9 When the SHIFT key is pressed you can enter alphanumeric charac-
ters A to F.
Change-sign key
+/- This key is used to alternate between the plus and minus sign.
Shift key
SHIFT This key is used to activate the alternate function of double-function
keys.
The LED goes on when the change-over function is activated.
Confirm
This key
ENTER
– accepts and exits an entry,
– switches from message level to picture level.
Acknowledgement key
Acknowledges the currently indicated alarm message or all mes-
ACK
sages of an acknowledgement group; this does not eliminate the
fault.
The LED remains on as long as at least one unacknowledged alarm
message is queued.
Info key
Opens a help text for the selected object (e. g. message, input field).
HELP
The LED only goes on when a help text is available for the selected
object.
Displays contents
This key is used to call up the screen directory.
DIR
8164-9001-400 / 1198
25
3.3 Overview of display The control functions can be seen in the different display pages. Proceed as follows
pages to view the display pages:
Press the „DIR“ key to get a display of all configured pages
DIR
or ...
3/1 Process data total ejection 3/2 Process data partial ejection
Note:
The process data on the display page 3/1 can be called up directly from every di-
splay page by pressing the „Process screen“ key.
8164-9001-400 / 1198
26
3.4 Selecting operating You can call up the system function menu from every operating level. The following
modes menus are available in the system function menu:
• C7-CPU operating mode selection
- RUN-P
- RUN
- STOP
- MRES
• DI/DO status indication
... Simultaneously press the shift key and the help key.
HELP
Note:
The LED in the shift key goes out again when you press the help key.
SIMATIC C7
SYSTEM FUNCTIONS
KEY DI/DO
DOWN ALARMS UP
Fig. 16
8164-9001-400 / 1198
27
MODE: STOP
DOWN ALARMS UP
Fig. 17
8164-9001-400 / 1198
28
8164-9001-400 / 1198
29
3.5 Password protection Certain entries and functions require prior entry of a password.
You will be prompted to enter a password if you
• press a key to which a password-protected function is assigned,
• write in password-protected input fields.
Note:
You can obtain the password from Westfalia Separator AG.
...
1
0
... Enter the password using the numerical keys.
9 For security reasons, the entered digits are displayed as asterisks „*“.
After you have entered a valid password, you can use the password-protected func-
tion for two minutes. After this time your access right is „cancelled“ and the pass-
word must be reentered if necessary.
8164-9001-400 / 1198
30
1 22.10.98 16:30:11
OSC-15/50
2 Westfalia Separator
<< LOGOUT LOGIN >>
3
8
4 DOWN ALARMS UP
5 6
Fig. 18
1 Current date
2 Preselected separator model
3 Company name
4 Exit password level („DOWN“ key)
5 Terminate password function („ALARMS“ key)
6 Call up password (key „ “)
7 Call up password level („UP“ key)
8 Current time
8164-9001-400 / 1198
31
3.7 Interfaces The plug and socket connectors (interfaces) required for connecting the various in-
puts and outputs of the C7 are provided.
ÁÁ
Attention:
Use only approved shielded cables for wiring the analog inputs and outputs as well
as the IM, V.24 and MPI interfaces.
o
2
l
r
3
u
4
6
7
8
Fig. 19
1 IM port
2 Analog inputs
3 Analog outputs
4 AUX digital inputs
5 Serial interface V.24 (e. g. for printer)
6 Digital inputs (top)
7 Digital outputs (bottom)
8 DI/DO 24 VDC power supply
l left
o top
u bottom
r right
8164-9001-400 / 1198
32
Fig. 20
1 MPI interface
8164-9001-400 / 1198
33
4 Operation
8164-9001-400 / 1198
34
4.1 Switching on the con- When you switch on the power supply the C7 control unit performs a self-test. When
trol unit the control unit has started correctly the following message is displayed:
Contrast adjustment
Press the shift key.
SHIFT The LED goes on.
DIR
...
... navigate to the desired display page using the cursor keys.
8164-9001-400 / 1198
35
4.2 Start screen When the control unit has started correctly, you enter the start menu (display
page 1/1):
Always state the current program version when contacting Westfalia Separator for
support.
UP Press the „UP“ key to access display page 2/1 („Separator data“).
8164-9001-400 / 1198
36
Line Description
1 Separator model
The separator model is entered at the factory.
The current status of the separator is displayed. Possible states are:
• Off
Separator is not switched on.
• Acceleration
The separator is in the start-up phase; process start is not possible.
• Ready f. operation (ready for operation)
The separator has reached its rated speed; the separating process can
begin.
• Separation
Separator is in separating mode; the product feed is open or the ejection
program is running.
• PTC alarm
The motor protection has responded; power has been cut off to separa-
tor and the feed valve closed.
2 Operating data:
• Current
The actual separator current is displayed. The current values are differ-
ent in the start-up, ejection and operating cycles.
• Bowl speed (optional)
If a proximity switch is retrofitted to the separator, the current bowl
speed is displayed.
8164-9001-400 / 1198
37
Line Description
Press the key „Cursor down“ to access the submenu which displays
the current status of optional feed or sludge pumps.
Possible displays for „feed pump“ and „sludge pump“ (in line 2 and 4):
• Off
• Operation
• Fault
Press the „Cursor up“ key to return to display page 2/1.
UP Press the „UP“ key to access display page 3/1 („process data total
ejection“).
8164-9001-400 / 1198
38
Line Description
1 The current status of the program cycle is displayed. Possible states are:
• Off
Program cycle is not activated.
• Acceleration
The program cycle is in the start-up phase; process start is not possible.
• Ready f. operation (ready for operation)
Program cycle has reached operating speed; the separating process
can begin.
• Separation
Separator is in process mode; the product feed is open or the ejection
program is running.
• PTC alarm
The motor protection has responded; power has been cut off to separa-
tor and the feed valve closed.
8164-9001-400 / 1198
39
Line Description
3 Product temperature
The current product feed temperature is displayed in degrees Celsius.
4 Separating time
The elapsing separating time is displayed here in seconds. When a „0“
reading is displayed, an ejection cycle is triggered automatically.
In partial ejection mode press the „Cursor down“ key to call up the
submenu:
Line Description
3 Product temperature
The current product feed temperature is displayed in degrees Celsius.
8164-9001-400 / 1198
40
Line Description
4 Separating time
The elapsing separating time is displayed here in seconds. When a zero
reading is displayed, an ejection cycle is triggered automatically.
...
1
0
... On the counter display page you can use the numerical keys to pre-
9 select the number of partial ejections until a total ejection within the
setpoint range.
The counter registers each partial ejection and counts backwards until the value
zero is reached; the desired total ejection is then triggered.
The preselected setpoint is then automatically reset.
UP Press the „UP“ key to access display page 4/1 („separator operating
data“).
8164-9001-400 / 1198
41
4.5 Calling up the separa- Sep. operating data: Display page 4/1 (separator operating
tor data page OP-h: 14567 h data)
Ejections: 1234
Starts: 87
Line Description
2 Operating hours
The number of separator operating hours is displayed here. This hour
count is the basis for the required service actions (see separator manual).
3 Number of ejections
The number of executed total ejections is shown in this line.
4 Number of starts
The number of properly completed starts is shown in this line.
Line Description
8164-9001-400 / 1198
42
Line Description
1 PTC alarms
This alarm is registered when the separator is shut down by the PTC
thermistors integrated in the windings of the separator motor.
2 PAL alarms
This alarm is registered when the separation process is stopped by the
minimum pressure switch installed in the clean oil discharge.
3 PAH alarms
This alarm is registered when the separation process is stopped by the
maximum pressure switch installed in the clean oil discharge.
(optional extra)
4 FSH alarms
This alarm is registered when the separation process is stopped by the
max. level switch installed in the water discharge.
(optional extra)
Line Description
8164-9001-400 / 1198
43
Line Description
4 Ejection monitoring
This alarm is registered when the ejection program is interrupted by re-
sponse of the current monitoring device.
Line Description
1 Vibration stage 1
This alarm is registered when the separation process is stopped by the
optionally installed vibration switch.
2 Vibration stage 2
This alarm is registered when the separator is shut down by the optionally
installed vibration switch.
Press the „Cursor up“ key to scroll back to the previous display stage.
UP Press the „UP“ key to access display page 5/1 („timer table).
8164-9001-400 / 1198
44
4.6 Calling up system All times on display pages 5/1 to 5/19 are adjustable. These display pages are
times password-protected (for password entry see page 29)
„P“: „Preset“
„A“: „Actual“; run from the setpoint to 0
...
1
0
... Enter the desired setpoints behind the preset value P using the nu-
9 meric keyboard.
Scroll through the timer table below by pressing the „Cursor down“
key.
T01 Displacement 0s
8164-9001-400 / 1198
45
T20 Separation
The exact setpoints for the corresponding separator are given in the table on
page 48.
Attention:
8164-9001-400 / 1198
46
Press the „Cursor up“ key to scroll back to the previous display stage.
UP Press the „UP“ key to access display page 6/1 („counter function“).
4.6.1 Determining the sep- When using time-dependent automatic control programs, accurate setting of the
arating time separation time (time between ejection cycles) is only possible if the throughput ca-
pacity and solids loading in the feed remain constant. If this is not the case, it may
be necessary to correct the settings during operation.
The separating time depends on
• the preselected operating mode (partial or total ejection mode),
• the solids loading in the feed,
• the consistency of the solids,
• the effective sludge space volume in the bowl,
• the separator throughput and
• the desired bowl cleaning effect.
The recommended time settings for the different separator models and their special
functions are given in the table in chapter 4.7 on page 48.
Given constant conditions, the separating time can be determined by calculation
or with the aid of the diagram (see overleaf).
V’ 1.13
t = –––––– S 60 S 100 = ––––––––––– S 6 000 = 67.8 min = 1.1 h
V° S p 2 000 S 0.05
8164-9001-400 / 1198
47
Fig. 21
8164-9001-400 / 1198
48
4.7 Timer overview
OSC 4/5 OSC 15/10 OSC 30/25 OSC 50/40 OSA 7 OSA 20 OSB 35
Timer Pass- 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
Timer function
No.
No word
DB 20 DB 21 DB 22 DB 23 DB 24 DB 25 DB 26
6 Closing water pulse 0.08 0.18 0.18 0.18 0.18 0.18 0.18
7 Alarm delay 20 20 20 20 20 20 20
10 Separator start-up free 240 240 480 600 360 480 600
Westfalia Separator AG
Speed recovery after partial
13 10 10 10 10 - - -
ejection
14 Pause closing pulse 600 600 600 600 600 600 600
19 not assigned
22 not assigned
23 Post-run feed pump 900 900 900 900 900 900 900
25 Vibro 1 2 2 2 2 2 2 2
26 Vibro 2 2 2 2 2 2 2 2
29 not assigned
30 not assigned
31 not assigned
49
50
4.8 Calling up the timer All times on display pages 6/1 to 6/2 are adjustable.
table
Z1: Flush ejection Display page 6/1 (counter table, Z1)
P: 5
A: 2
Z3 vacant
Z4 vacant
Z5 vacant
Z6 vacant
Z7 vacant
Z8 vacant
Z9 vacant
Press the „Cursor up“ key to scroll back to the previous display page.
UP Press the „UP“ key to access display page 7/1 („digital inputs“).
8164-9001-400 / 1198
51
4.9 Calling up digital in- All digital inputs are shown on display pages 7/1 to 7/4.
puts
Scroll through the list below by pressing the „Cursor down“ key.
Press the „Cursor up“ key to scroll back to the previous display page.
UP Press the „UP“ key to access display page 8/1 („digital outputs“).
8164-9001-400 / 1198
52
4.10 Calling up digital out- All digital outputs are shown on display pages 8/1 to 8/4.
puts
Scroll through the list below by pressing the „Cursor down“ key.
DO 1.3 vacant 0
DO 1.4 vacant 0
DO 1.5 vacant 0
DO 1.6 vacant 0
DO 1.7 vacant 0
Press the „Cursor up“ key to scroll back to the previous display stage.
UP Press the „UP“ key to access display page 9/1 („analog inputs“).
8164-9001-400 / 1198
53
4.11 Calling up analog in- All analog inputs are shown on display pages 9/1 to 9/4.
puts
Scroll through the list below by pressing the „Cursor down“ key.
Press the „Cursor up“ key to scroll back to the previous display page.
UP Press the „UP“ key to access display page 10/1 („analog outputs“).
4.12 Calling up analog out- All analog outputs are shown on display pages 10/1 to 10/4.
puts
Scroll through the list below by pressing the „Cursor down“ key.
AO 0.0 vacant
AO 0.1 vacant
AO 0.2 vacant
AO 0.3 vacant
Press the „Cursor up“ key to scroll back to the previous display page.
UP Press the „UP“ key to access display page 11/1 („Service ad-
dresses“).
8164-9001-400 / 1198
54
4.13 Calling up service ad- The operating hours of the separator are shown on display page 11/1; the service
dresses addresses with phone and fax numbers are shown on display pages 11/2 to 11/8.
Further service information as well as spare parts orders are available in the Marine
After-Sales Service Center, Hamburg on:
Tel.: ++49 (0) – 73 91 56
Fax: ++49 (0) - 73 80 585
Line Description
8164-9001-400 / 1198
55
Press the „Cursor up“ key to scroll back to the previous display stage.
UP Press the „UP“ key to access display page 12/1 („Service informa-
tion“).
8164-9001-400 / 1198
56
4.14 Calling up operator All times on display pages 14/1 to 14/5 can be overwritten by the operator. No pass-
times word is required.
„P“: „Preset“
„A“: „Actual“
The operator times may have to be optimized to suit system or product require-
ments. The operator times are listed in the table below:
Attention:
The operator times are part of the system times which are adjusted on the display
pages 5/1 to 5/19 (see chapter 4.6 on page 44).
8164-9001-400 / 1198
57
4.15 Calling up the system You can alter the system settings on display pages 15/1 to 15/5.
settings
System settings Display page 15/1 (System settings)
Language
Alarms
Transfer
DOWN no function
8164-9001-400 / 1198
58
8164-9001-400 / 1198
59
Online operation
UP no function
8164-9001-400 / 1198
60
4.16 Loading a new pro- You can use the auxiliary device UD 700 (WS part number: 0005-4040-190) without
gram programming device to load S7-user programs into the control unit. The UD 700
replaces the previous EPROMs. In addition, new programs can be loaded into an
existing UD 700 via modem connection and be displayed.
SIEMENS UD 700
2
ESC OK
Fig. 22
- confirms a setting,
OK – starts the selected function,
– selects the next lower menu level,
– acknowledges error messages.
The symbol „"“ at the left in a display line marks the selected function.
A power supply unit (220 mA) is required for operating the programming device.
Download from the programming device to the UD 700 is normally via a RS232
cable (C79451-A3437-B122).
Download from the UD 700 to the C7-CPU is normally via an MPI cable
(6ES7705-0AA00-7BA0).
8164-9001-400 / 1198
61
4.16.2 Loading data from The UD 700 is connected to the control unit via the MPI port (1).
the UD 700 to the
ÁÁ
C7-623 Attention:
ÁÁ
The following steps may only be carried out when the separator is at stand-
still and with closed media feed.
SIMATIC C7
SYSTEM FUNCTIONS
KEY DI/DA
MODE: RUN
PASSWORD-LEVEL: 9
...
MODE: RUN
8164-9001-400 / 1198
62
Fig. 23
• Use the cable provided to connect the UD 700 to the jack „MPI“ (2) on the rear
panel of the control unit (in the cabinet door).
The UD 700 tests the function of RAM and EPROM. It then briefly displays the start
screen:
SIMATIC S7 UD700
V1.00
The transfer process „UD --> S7/control unit“ (transfer from UD 700 to control unit)
is marked by „"“.
8164-9001-400 / 1198
63
Preparing download
Attention:
ÁÁ Do not press any key on the UD 700 or on the control unit after you have
started the transfer. Otherwise the transfer will be faulty.
You can then no longer feed data to the control unit with the UD 700; you
must return the control unit to Westfalia Separator AG for reprogramming.
The following messages are displayed:
The number is counted during the transfer, the bar „---“ indicates the loading prog-
ress.
After completion of data transfer the C7 control unit must be switched back to oper-
ating mode:
The control unit will start and signals proper functioning by means of the LED
„RUN“.
8164-9001-400 / 1198
64
DIR
MPI transfer
Addr. 1
Attention:
ÁÁ
In the case of configured series operation, you must take into account differ-
ent MPI addresses (3 / 5 / 7).
8164-9001-400 / 1198
65
On the UD 700:
UD --> OP OPG0019
--------
The number is counted during the transfer, the bar „---“ indicates the loading prog-
ress.
When this program has been transferred, the UD 700 beeps.
8164-9001-400 / 1198
66
4.16.4 Loading configured You can load configured data from the programming device PG 740 into the
data from the pro- UD 700.
gramming device into
For this purpose you need the following connecting cables:
the UD 700
• RS 232 adapter cable (Part-No. C79451-A3437-B25) or
• RS 232 zero modem cable (Part-No. 6ES7901-1BF00-0XA0)
In the following descriptions it is assumed that you know and can use MicrosoftR
Windowst and that you are familiar with the SIMATIC Manager.
ÁÁ
Attention:
Prior to the first transfer you must set the user parameters in the setup menu of the
SIMATIC Manager.
This procedure need not be repeated for subsequent transfers.
8164-9001-400 / 1198
67
8164-9001-400 / 1198
68
On the PG 740:
• Switch on the PG 740.
• Start MicrosoftR Windowst until the start screen with the program overview ap-
pears.
• Start the SIMATIC Manager.
• Open the desired file of configuration, e. g. „SIMATIC 300-623_1“.
• In the menu bar select „Extras → PG/PC-Interface Selection“.
• Set the entry from MPI/ISA on Board to PC Adapter.
• Define the COM port and transmission speed under Properties, e.g. „COM 2,
38.400“.
• Confirm with the „OK“ button.
You return to the main menu.
• Go to CPU-Program.
• Open the S7 program to be transferred, e. g. „SIMATIC 300-623_1“.
• Open the configuration „S7-Program (1)“.
• Click on the display „AP-off“.
The S7 configuration is available for download.
• Go to OP-Program.
• Open the OP program by double-clicking „op623_1“.
• Start the transfer mode via the menu „File → Transfer“ .
The configuration data are synchronised.
The Windows window „Transfer – MPI“ is opened.
• Start data transfer with the „OK“ button.
The transfer window is open and the data transfer shown as a block diagram.
Correct transmission is indicated with the message „Transfer completed suc-
cessfully“.
On the UD 700:
• Connect the power supply unit for 24-VDC power supply.
The display of the UD 700 lights up and the UD 700 tests the function of the RAM
and EPROM. It then briefly displays the start screen:
SIMATIC S7 UD700
V1.00
• Connect the serial data transmission cable to the serial interface of the PG 740
and to the RS232 interface of the UD 700.
8164-9001-400 / 1198
69
Use the „Cursor down“ key to select the transfer mode „PG/PC <-->
UD“ on the UD 700.
On the PG 740:
• Click in the button bar on the „Transfer“ button to start the download process at
the programming device.
The display of the UD 700 shows the following message:
Connected
8164-9001-400 / 1198
70
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
71
8164-9001-400 / 1198
72
5.1 Separator-specific op- The control unit is assigned to the respective separator by means of a password
erating modes in the factory. The possible variants are explained in the following sections.
In the following explanations it is assumed that
• the separator motor is switched on,
• the starting time has elapsed,
• the separating time has been preselected
• and the minimum separating temperature has been exceeded.
5.1.1 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separa-
with VARIZONE sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem specific separator.
Start the separating program.
Program
The LED goes on.
1
1 2 3 4 5 6 7 8 9 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Filling 02 X9 – 790 – 02
Separation 20 X8 – 790 – 01
Notes:
ÁÁ
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198
73
5.1.2 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separa-
with UNITROL sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem – WMS function specific separator.
Select the WMS function (Water Content Monitoring System).
WMS
01
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
ÁÁ
Notes:
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198
74
5.1.3 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separa-
with UNITROL sys- tor and adjust it if necessary. The time parameters are automatically set to suit the
tem – SMS function specific separator.
for HFO
Select the SMS-HFO function (Sludge Monitoring System).
SMS
36
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
75
ÁÁ
Notes:
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198
76
1 2 3 4 5 6 7 8 9 10 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Filling 02 X9 – 790 – 02
Separation 20 X0 – 790 – 01
ÁÁ
Notes:
ÁÁ
In the case of the subsequent total ejection triggered via timer 20, program steps
5 and 6 are omitted; only a single ejection is carried out.
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
8164-9001-400 / 1198
77
1 2 3 4 5 6 7 8 9 10 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Filling 02 X9 – 790 – 02
Separation 20 X0 – 790 – 01
8164-9001-400 / 1198
78
1 2 3 4 5 6 7 8 9 PI&D-No.
Displacement 01 X9 – 790 – 02
Filling 02 X9 – 790 – 01
Separation 20 X0 – 790 – 01
ÁÁ Notes:
ÁÁ
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
8164-9001-400 / 1198
79
5.1.5 OSC separators with Compare the separator model shown on display page 2/1 with the installed separa-
UNITROL system – tor and adjust it if necessary. The time parameters are automatically set to suit the
WMS system specific separator.
The separating program runs like the comparable -02- design, i. e. a double ejec-
tion is activated when the separating program starts and stops; depending on the
setting, a partial or total ejection is triggered after timer 20 has elapsed.
1 2 3 4 5 6 7 8 9 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
80
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 13
Separation 20 X8 – 790 – 01
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
81
ÁÁ
Notes:
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
8164-9001-400 / 1198
82
5.1.6 OSC separators with Compare the separator model shown on display page 2/1 with the installed separa-
UNITROL system – tor and adjust it if necessary. The time parameters are automatically set to suit the
SMS function specific separator.
1 2 3 4 5 6 7 8 9 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
83
ÁÁ
Notes:
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
84
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
85
5.1.7 OSC separators with Compare the separator model shown on display page 2/1 with the installed separa-
UNITROL system – tor and adjust it if necessary. The time parameters are automatically set to suit the
SMS function for specific separator.
lube oil treatment
Start the SMS-LO function (Sludge Monitoring System).
SMS
96
1 2 3 4 5 6 7 8 9 10 11 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Filling 02
Separation 20 X8 – 790 – 01
ÁÁ
Notes:
Pressing the key „Program 0“ initiates a forced ejection to discharge the bowl con-
tents; program steps 1 to 4 are simultaneously activated.
8164-9001-400 / 1198
86
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
Explanation sludge space monitoring function for lube oil treatment – SMS:
Follow the instructions in the separator manual to fit an orifice plate in the water line
of the displacement and filling water line.
When the ejection program has elapsed the dirty oil feed valve is opened and the
SMS function activated. The SMS pressure switch monitors the pressure in the
system when the circulation valve is open. The SMS function is simultaneously
monitored via the timer 21 („minimum separating time 10 min“).
When a pressure drop occurs due to solids or water concentrations after timer 21
has run down („minimum separating time 10 min“), a solids or water-dependent
ejection is triggered after a delay time of 10 s (timer 27).
For control purposes, these ejections are displayed on page 4/1 periodically or in
total. After the ejection cycle the minimum separating time for monitoring the SMS
function is restarted.
If a pressure drop occurs due to solids or water concentrations before timer 21 has
run down („minimum separating time 10 min“) a delay time of 10 s (timer 27) is fol-
lowed by
• interruption of the separation process,
• triggering of a forced ejection,
• corresponding alarm messages in the display,
• activation of the external alarm system.
Response of the SMS within the minimum separating time is not normal. It can, for
example be caused by an inrush of water into the product feed.
• Check the separator.
8164-9001-400 / 1198
87
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Filling 02 X9 – 790 – 02
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
88
1 2 3 4 5 6 7 8 PI&D-No.
Displacement 01 X9 – 790 – 02
Speed recovery 05
Filling 02 X9 – 790 – 02
Separation 20 X8 – 790 – 01
8164-9001-400 / 1198
89
5.2.1 Flush ejection When the separator is to be run with flush ejection program, you have to adjust the
(counter 1) counter Z1 in the counter table (display page 6/1).
...
1
0
... Use the numerical keys to enter in the setpoint indicator (P) the
9 number of total ejections which are to be carried out before an auto-
matic flush ejection is to be triggered.
If no flush ejection is required, enter the value „0“.
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached the desired flush ejection is carried out after the next total
ejection.
Notes:
ÁÁ
The „flush ejection“ counter only responds to total ejections; partial ejections are
not counted.
The ejection monitoring is disabled during during flush ejections.
5.2.2 Partial ejections OSC separators allow the execution of partial ejections if the appropriate operating
(counter 2) water system is fitted.
Press the „PARTIAL“ softkey.
PARTIAL
The green LED signals operating readiness.
...
1
0
... Use the numerical keys to enter on display page 6/2 in the setpoint
9 indicator the number of partial ejections which are to be performed
before a double total ejection.
If no partial ejection is required, enter the value „0“ and ...
... switch off the „PARTIAL“ function key.
PARTIAL
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached, the desired double total ejection is executed after the next
partial ejection.
8164-9001-400 / 1198
90
5.3 Entering freely assign- On display pages 14/1 to 14/5 the operator can overwrite process-dependent times
able times without the need to enter a password.
ÁÁ
Attention:
Only alter the timers in passive state.
In the active state the previously set time will first run down; the time change will
only become effective when next activated.
All preset times run down from the entered setpoint to zero and activate the pro-
grammed function.
„P“: „Preset“
„A“: „Actual“
Proceed as follows:
or ...
...
1
0
8164-9001-400 / 1198
Westfalia Separator AG 91
8164-9001-400 / 1198
92
6.1.1 Status and error indi- The control unit is equipped with the ad-
cators jacent status and error indicators.
They are explained in the following
table (see also chapter 6.3 on
page 124).
SF DC5V RUN
BAF FRCE STOP
Fig. 24
BAF (red) Battery error This LED lights up when the battery is
• too weak
• defective
• missing
DC5V 5VDC supply for C7 This LED lights up when the internal 5V power supply is ok.
(green)
FRCE Reserved –
(yellow)
RUN Operating mode RUN of This LED lights up when the CPU is processing the user program.
(green) CPU This LED flashes (2 Hz) during the C7 start-up (the STOP LED then
also lights up; when the STOP LED goes out the outputs are re-
leased).
STOP Operating mode STOP of This LED lights up when the control unit is not processing the user
(yellow) the CPU program.
This LED flashes at one second intervals when the CPU requests
„memory reset“.
8164-9001-400 / 1198
93
6.2 Alarm descriptions In the case of abnormal machine or process situations the following is initiated after
a preset delay time (timer 7)
• the product feed valve switches to recirculation mode,
• the collective alarm is activated,
• the fault is indicated in the display.
6.2.1 Separator motor When the motor protection device responds (e. g. PTC full motor protection or mo-
protection (input 0.1) tor protection switch) the motor is shut down by the hardware.
The operating signal „motor operation“ falls off without delay at the input 0.1 of the
C7 control unit and the feed valve (if open) is closed.
The NC contact of the motor protection device displays the motor fault in the display
via input 0.1 as the following flashing text message:
Motor protection:
Temp.:> 130 degrees Celcius
Motor switched off
Please press HELP key
The collective alarm of the control system is activated immediately. The alarm is
indicated by flashing of the LED on the „Separator status“ key.
S MOTOR TEMPERATURE:
Please check:
>Fuses
>Thermistor relay
Press the „Cursor down“ key to call up the next display page.
>Clutch
>Correct number
Clutch shoes
>Brake
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
94
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
The motor alarm is registered as a numerical value on display page 4/3 and stored
in the alarm message buffer together with date and time.
ALARMS Press the „ALARMS“ key to call up the alarm message buffer.
8164-9001-400 / 1198
95
6.2.2 PSL Clean oil dis- In separating mode the separator is monitored for correct functioning by means of
charge (input 0.2) a pressure switch.
A pressure drop after the delay time (timer 7) results in interruption of the separat-
ing process and closing of the dirty oil feed valve. The following message is flashed
in the display:
Press the „Cursor down“ key to call up the next display page.
Press the „Cursor down“ key to call up the next display page.
>Coupling in case of
flanged pump
8164-9001-400 / 1198
96
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
The alarm is registered as a numerical value on display page 4/3 and stored in the
alarm message buffer together with date and time.
ALARMS Press the „ALARMS“ key to call up the alarm message buffer.
8164-9001-400 / 1198
97
6.2.3 PSH Clean oil dis- In separating mode the separator is monitored for correct functioning by means of
charge (input 0.3) a pressure switch.
(special design)
A pressure increase after the delay time (timer 7) results in interruption of the sepa-
rating process and closing of the dirty oil feed valve. The following message is
flashed in the display:
Press the „Cursor down“ key to call up the next display page.
>Backpressure setting
>Throughput capacity
>Setting
Product temperature
Press the „Cursor down“ key to call up the next display page.
8164-9001-400 / 1198
98
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
99
6.2.4 FSH water discharge In separating mode the separator can additionally be monitored for correct opera-
(input 0.4) (special tion by means of a level switch in the water discharge.
design)
An increase in liquid at the water discharge after the delay time (timer 7) results in
interruption of the separating process and closing of the dirty oil feed valve. The
following message is flashed in the display:
Press the „Cursor down“ key to call up the next display page.
>Bowl gaskets
>Float switch
>Bowl hydraulic system
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
100
6.2.5 LSHH Sludge tank In CentriPack units with integrated sludge tank a level switch LSHH is fitted as over-
(input 0.7) flow protection.
When the liquid level is reached the separating program is interrupted and a bowl
ejection triggered after delay time T18. The following message is flashed in the dis-
play:
ÁÁ The separating program cannot be restarted until the liquid level has dropped below
the LSHH l.
Press the „Cursor down“ key to call up the next display page.
>Level switch
>Position – hand valve
>Liquid losses
in system
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
101
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
102
6.2.6 Fault feed pump (in- In the case of systems fitted with an external feed pump unit the separating program
put 1.1) (optional) is interrupted when the motor protection switch responds.
The following message is flashed in the display:
Separation – stop
Please press help key
Press the „Cursor down“ key to call up the next display page.
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
103
6.2.7 Fault sludge pump In the case of systems fitted with a sludge pump unit the separating program is in-
(input 1.3) (optional) terrupted when the motor protection switch responds.
The following message is flashed in the display:
Separation – stop
Please press help key
Press the „Cursor down“ key to call up the next display page.
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
Press the „Cursor down“ key to call up the next display page.
>Soiling
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
104
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
105
6.2.8 Vibration monitoring In the case of installations with vibration monitoring systems the following message
stage 1 (input 1.6) is displayed when limit value stage 1 responds (set to approx. 4 mm/s):
(additional equip-
ment)
VIBRATION STAGE 1:
Vibro > 4 mm/s
Press the „Cursor down“ key to call up the next display page.
Press the „Cursor down“ key to call up the next display page.
>Vibro unit
>Correct bowl
parts
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
106
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
107
6.2.9 Vibration monitoring In the case of installations with vibration monitoring systems the separator motor
stage 2 (input 1.7) is shut down and the following message is displayed when limit value stage 2 re-
(additional equip- sponds (set to approx. 7.5 mm/s):
ment)
VIBRATION STAGE 2:
Vibro > 7.5 mm/s
Press the „Cursor down“ key to call up the next display page.
Press the „Cursor down“ key to call up the next display page.
>Vibro unit
>Correct bowl
parts
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
108
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
109
Press the „Cursor down“ key to call up the next display page.
Press the „Cursor down“ key to call up the next display page.
>Electric
wiring
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
110
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
111
Press the „Cursor down“ key to call up the next display page.
>Leakage of the
water valves
>HFO operation:
Screws in
Press the „Cursor down“ key to call up the next display page.
Separating disk?
>LO operation:
Screws out of
separating disk?
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
112
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
113
6.2.12 HFO series opera- In the case of multi-stage fuel oil treatment systems series operation is possible
tion: Selection errors with a UNITROL separator in WMS design (01) in the first stage and a UNITROL
separator in SMS design (36). The separator assignment must be made on the re-
spective C7 control units:
Press the „SERIES“ key on the control units of both separators.
SERIES
1 2
The programs will run synchronously via the MPI ports given precise connectivity
and correct software addressing.
If the configuration is not correct, the following error message is displayed after
pressing the „Program 1“ key:
Press the „Cursor down“ key to call up the next display page.
Preselected?
>MPI communication
not plugged
>Both separators
Press the „Cursor down“ key to call up the next display page.
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
114
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
115
6.2.13 Ejection monitoring To assure correct sludge discharge out of the separator and to check the bowl hy-
(analog output 0.0) draulic system for correct function, the C7 control units are equipped with current-
dependent ejection monitoring.
The ejection monitoring is not activated in case of:
• manual program start
• following preselected flush ejections
• partial ejections
• shut-down programs
The setpoint for the required ejection current is factory set on the analog input dis-
play (display page 9/1) as follows:
Setpoint ejection current = motor operating current x 1.6
The motor operating current is shown in the display when the feed is open.
Example:
Motor operating current = 20 A
Setpoint ejection current = 20 A x 1.6 = 32 A
DIR
or ...
...
1
0
... Use the numerical keys to enter the desired setpoint for the ejec-
9 tion monitoring.
8164-9001-400 / 1198
116
Measuring principle
1
2 3
L1 L2 L3
Input AI 1-I
0–1 A
AI 1-M
K Output
4–20 mA AI 1-U
M
+24 V DC 0 V DC
3~
Fig. 25
The ejection current (rated current x 1.6 ) is measured from the opening in the oper-
ating water valve and must reach the value preset in the display within the time T28
(approx. 3 s).
If this is confirmed by the corresponding increase in current, the ejection program
will run followed by activation of the separating process.
If the current increase falls below the setpoint
• the ejection program is interrupted after the ejection,
• the feed valve is switched to recirculation,
• the collective alarm is activated
• and the corresponding alarm message flashes in the display.
8164-9001-400 / 1198
117
EJECTION MONITORING
Eject. current < setpoint
Program – stop
Please press help key
S EJECTION MONITORING
Please check:
>Ejection current
>Setting
Press the „Cursor down“ key to call up the next display page.
Ejection current
>Operating water capacity
( gauge in litres )
>Clutch shoes
Press the „Cursor down“ key to call up the next display page.
Wear / number
>Function
Bowl hydraulic system
> Water pressure
Press the „Cursor down“ key to call up the next display page.
>Soiling
Pre-strainer in
water system
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
118
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
119
6.2.14 Temperature monitor- To attain optimum separation efficiency the temperature of the dirty oil feed is moni-
ing (analog out- tored.
put 0.2)
The corresponding minimum and maximum values must be preselected on the
analog display (display page 9/3) depending on the feed product.
Example:
HFO separation with temperature setpoints of 85 °C for min. and 110 °C for max.:
Call up the directory.
DIR
or ...
...
1
0
... Use the numerical keys to enter the desired minimum and maxi-
9 mum values for the temperature monitoring.
8164-9001-400 / 1198
120
Measuring principle
1 2
+24 V DC
0–120 _ AI 3-I
4–20 mA AI 3-M
AI 3-U
0 V DC
3
4
Fig.26
1 Universal thermometer
2 Analog input 0.2 of C7-623
3 Measuring transducer
4 Thermometer indicator
5 PT100
Minimum temperature If the minimum setpoint is not reached or exceeded, the temperature display on the
monitoring process page (display page 3/1) is highlighted with a flashing field. The separating
program cannot be started manually. When the minimum temperature is exceeded
the flashing temperature indicator goes out and the control system is ready for op-
eration.
When the temperature falls below the minimum temperature during separation,
delay time T07 runs. The product feed valve is then switched to recirculation.
8164-9001-400 / 1198
121
Press the „Cursor down“ key to call up the next display page.
>Thermometer in
product feed
>Pump
output
Press the „Cursor down“ key to call up the next display page.
>Heating system
>Control on
electric heaters
>PT 100 feelers
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
8164-9001-400 / 1198
122
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
Maximum temperature When the maximum temperature is exceeded during separation, delay time T07
monitoring runs which then switches the product feed valve to recirculation.
The potential-free heater interlocking is simultaneously activated which switches
off a steam main valve (optional) or disables the release for electric heaters.
External feed pumps must remain switched on to maintain system cooling through
product circulation.
The following message is flashed in the display:
Press the „Cursor down“ key to call up the next display page.
>Pump
output
>Heating system
>Control on
8164-9001-400 / 1198
123
Press the „Cursor down“ key to call up the next display page.
electric heaters
>PT 100 feelers
Press the „ESC“ key to return to the display page with the alarm
cause.
ESC
Confirm fault
Press the „ACK“ key when you have registered the alarm.
The display switches back to the previous standard mode.
ACK
8164-9001-400 / 1198
124
6.3 Causes and action
Motor operation Motor operation signal is essential for the Check: No program start possible with
function of the control unit. • Correct wiring between external motor status „0“.
starter and control
Note starting time T10.
• Correct current indication in the display
Motor protection The admissible operating temperature of Check: Separating process is stopped.
the separator motor is exceeded. • Brake released
Winding temperature > Collective alarm
• Bowl closed
130 _C
• Number of clutch shoes Fault indication
• Feed capacity
Separator is shut down.
PAL clean oil discharge Discharge pressure at separator dis- Check: Separating process is stopped.
charge < setpoint • Backpressure setting
Collective alarm
• Feed pump output
• Bowl hydraulic system Fault indication
• Coupling with flanged pump
PAH clean oil discharge Discharge pressure at separator dis- Check: Separating process is stopped.
charge > setpoint • Backpressure setting
Collective alarm
• Feed pump output
• Valve positions in clean oil discharge sys- Fault indication
tem
• Product temperature
Westfalia Separator AG
FAH water discharge Liquid discharge on water side too high. Check: Separating process is stopped.
• Bowl gaskets
(optional) Collective alarm
• Bowl hydraulic system
Fault indication
Westfalia Separator AG
Message Explanations Causes, action Program action
Water discharge system Water in the bypass line of the WMS is Check: Number of water discharges are
not detected or led off through the water • Function of the water sensor in conjunc- registered per separating time
WMS
discharge valve. tion with the conductivity evaluating relay and as a total.
(LED lights when water is detected)
• Status indication 0.5 on control unit
• Function of circuit and water discharge
valve
Sludge space monitoring Pressure drop caused due to solids or wa- Check: Registering of SMS
system ter in the bypass line lead to a drop in • Pressure increase SMS after timer 1 has
Program stop
pressure and trigger a solids ejection. elapsed
SMS
• Elapse of minimum separating time In case of PSL fault and separat-
timer 21 ing time > minimum separating
• Function SMS pressure switch time an ejection is triggered.
• Status indication 0.6 on control unit
Collective alarm
• Circulation valve open
Fault indication
Sludge tank level Overflow protection when installed on Arrange level switches so that at least one Collective alarm
sludge tank more ejection can be carried out per sepa-
LSHH Separation program is inter-
rator.
rupted.
Check:
Total ejection is carried out.
• Status
„1“: Level not reached, everything ok Renewed program start blocked
„0“: Level reached or exceeded, until liquid level < LSHH.
wire break possible,
input on control unit possibly
defective
125
126
6.3.2 Separator – optional auxiliaries Input assignment 1.0 to 1.7
Feed pump operation Motor operation signal is essential for the Check: In the case of abnormal pump
function of the heater control. • Correct discharge pressure operation, an alarm message is
• Function of pump given via PSL in the clean oil dis-
Pump runs as per setting on timer 23.
• Pump output charge.
Feed pump motor protection Motor protection switch responded. Check: Separating process is stopped.
• Rated current of pump
Short-circuit / overload Collective alarm
• Throughput capacity
• Product temperature Fault indication
• Wiring and electrical connections
• Setpoint on motor protection switch
Sludge pump operation Motor operating signal is activated via Check: In the case of pump failure, the
level switch „min“/„max“ or hand switch. • Function of pump separating program is interrupted
• Pump output via LSHH tank.
Post-running possible via timer 24
Sludge pump motor protec- Motor protection switch responded. Check: Separating process is stopped.
tion • Rated current of pump
Short-circuit / overload Collective alarm
• Throughput capacity
• Sludge temperature Fault indication
• Hand valves in discharge system
• Wiring and electrical connections
• Setpoint on motor protection switch
Level switch LSH sludge Switches on the sludge pump in automatic Check: Collective alarm
tank mode. • Function of level switch
Westfalia Separator AG
Fault indication
• Setting the operating mode on Liquiphant
(level switch)
• Status indication 1.4 on the control unit
• Separating program ok
• Appropriate switching of the sludge pump
Westfalia Separator AG
Message Explanations Causes, action Program action
Level switch LSL sludge tank Switches off the sludge pump in automatic Check: Collective alarm
mode or activates the post-running time • Function of level switch
Fault indication
on timer 24. • Setting of operating mode on Liquiphant
(level switch)
• Status indication 1.5 on control unit
• Separating program ok
• Appropriate switching of the sludge pump
127
128
6.3.3 Separator Analog input assignment 0.0 to 0.3
Motor current separator Motor current is continuously displayed. In the case of faults indication check: Ejection monitoring can respond.
• Current transformer rating in motor
Starting, operating and ejection current can Program stop
starter
be read off simultaneously and monitored
• Function of current transformer Collective alarm
by the control.
• Wiring between transformer, measuring
Fault indication
transducer and C7 control
• Separator clutch
Bowl speed indication Optional retrofitting allows monitoring of the In the case of faults indication check: Fault indication
bowl speed, e.g. minimum/maximum • Sensor distance to perforated plate
(optional) Collective alarm
speed. • Function of proximity switch
• Function of measuring transducer pulse/ Shut-down (depending on pro-
current gram version)
• Wiring
• Current input C7 control
Temperature monitoring prod- PT100 universal thermometer with inte- In the case of faults indication check: Minimum or maximum fault indica-
uct feed grated measuring transducer registers the • Calibration on universal thermometer tion
actual temperature of the medium in the • Correct installation of the thermometer
Collective alarm
product feed and sends a current signal for • Wiring
control. • Current input C7 control Program stop
• Minimum/maximum setpoint adjustment
Indication < minimum setpoint
in device
No program start possible.
Vibration monitoring Vibration monitoring of the separator is nor- In the case of faults indication check: The analog signal is not processed
mally via the digital inputs of limit value • Analog output of the vibro unit (calibrate for switching purposes by the pro-
(optional)
Westfalia Separator AG
stages 1 and 2. if necessary) gram and serves only for display.
• Wiring
The analog output of the vibration C7 can
• Current input C7 control
additionally be routed to the C7 to be able to
read off the vibration velocity in the display.
Westfalia Separator AG
6.3.4 Control unit C7-623
Text display dark No supply voltage at C7 unit Check whether: Switch on main switch.
• Main switch in position „ON“.
Status LEDs dark Activate circuit breakers.
• Automatic circuit breakers are switched
on. Switch on power supply unit.
• Green LED „OK“ is on on the power sup-
Replace power supply unit if re-
ply unit.
quired.
• Plug connector for power supply to the C7
unit is plugged in properly. Check plug connector.
Text display is lit up When power is supplied the unit performs C7 unit is in mode „STOP“. Press keys „Shift“ and „Help“.
a self-test, signals „start-up complete“ and
Status LED „STOP“ lights up CPU of control disabled. Press „KEY“.
is in the preliminary setting „STOP“.
Status LED „RUN“ dark CPU for text display enabled. Press „RUN“ key.
Unit prompts password.
Enter password.
Press „ENTER“ to confirm.
Press „ESC“ key.
Press „RUN“ key.
LED „RUN“ flashes and lights
continuously after 5 s.
C7 unit is ready for operation.
LED „STOP“ goes out.
Press the „ESC“ key to return to
the start screen.
129
130
Message Explanations Causes Action
Text display is lit up C7-CPU summary error SF-LED lights up in case of: To precisely diagnose the fault a
• Module errors in the unit specialist must upload the the
Status LED „SF“ lights up
• Firmware errors diagnostic buffer of the C7 unit
• Programming errors for evaluation.
• Timer errors
Replace the unit.
• Faulty internal memory
• Battery failure or no buffering when In the case of special programs,
„POWER ON“ consult the electrical engineering
• Internal peripheral faults department in Oelde.
Text display light up Battery error LED „BAT“ lights up because: If it can be avoided, do not dis-
• battery is too weak, connect the unit from the power
Status LED „BAT“ lights up
• battery is defective, supply and replace the buffer
• battery is missing. battery as per chapter 6.4.2
(page 131 ff.)
Attention:
Incorrect handling will lead to
data loss!
Text display light up Internal supply voltage failed Unit failure due to internal power supply Replace the unit.
unit.
Status LED „DC5V“ dark
Text display signals diverse Diverse system alarms that are defined by System alarms that register abnormal Try to acknowledge with the ESC
system alarms, e g. the manufacturer and registered in the control functions. key.
„$ 114 new start“ diagnostic memory.
Code shown can be identified by means Otherwise contact the electrical
of the manufacturer list. engineering department in Oelde
or the manufacturer’s hotline.
Westfalia Separator AG
131
6.4 Maintenance
6.4.2 Changing the battery In an inactivated state data loss in the internal user memory is prevented by a buffer
battery.
ÁÁ
year.
SF DC5V RUN
BAF FRCE STOP When the LED „BAF“ (1) goes on, the
battery must be replaced immediately.
Part-No.: 0005-3399-020
Program Program L-Test WMS
0 1 01
Fig.27
When changing the battery do not switch off the power supply to the control
ÁÁ unit!
Replace the battery only when „POWER ON“.
Otherwise data in the user memory can be erased during the battery change.
Warning!
The use of batteries may result in injury and damage.
Wrongly handled batteries can explode or cause serious burns.
Do not
• recharge
• heat
• burn
• drill
• crush
• short-circuit
• batteries
ÁÁ
Caution:
ÁÁ
Do not touch any interior components with your hands or a metal object (e. g.
screwdriver).
Electrical components and printed circuit boards are accessible and can be dam-
aged.
8164-9001-400 / 1198
132
Proceed as follows: The battery is located in a compartment in the power supply unit.
Fig. 28
6 2 3 4
Fig. 29
8164-9001-400 / 1198
133
• Attach the new battery (5) with the cable binders (6) to the cover.
• Plug the connector (4) of the new battery (5) into the corresponding socket in the
battery compartment.
The notch on the connector (4) must point to the left.
• Place the cover (2) with the springs to the left onto the control unit and screw the
cover (2) tight again.
• Dispose of the battery according to the pertinent local regulations and guide-
lines.
8164-9001-400 / 1198
134
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
135
7 Appendix
8164-9001-400 / 1198
136
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
137
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
138
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
Westfalia Separator AG
Geschäftsbereich
Mechanische Trenntechnik