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Monitoring System
Operating Instructions
301/07 EN
© All rights reserved by Maschinenfabrik Reinhausen
Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited
unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,
utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the individual quotations and orders
are binding.
The original operating instructions were written in German.
Table of contents
Table of contents
1 Introduction......................................................................................................................... 8
1.1 Manufacturer....................................................................................................................................... 8
1.2 Subject to change without notice......................................................................................................... 8
1.3 Completeness...................................................................................................................................... 8
1.4 Completeness...................................................................................................................................... 8
1.5 Safekeeping......................................................................................................................................... 9
1.6 Notation conventions........................................................................................................................... 9
1.6.1 Hazard communication system............................................................................................................................. 9
1.6.2 Information system.............................................................................................................................................. 10
1.6.3 Instruction system............................................................................................................................................... 10
1.6.4 Typographic conventions.................................................................................................................................... 11
2 Safety................................................................................................................................. 12
2.1 General safety information................................................................................................................ 12
2.2 Appropriate use................................................................................................................................. 12
2.3 Inappropriate use............................................................................................................................... 12
2.4 Personnel qualification...................................................................................................................... 12
2.5 Operator's duty of care...................................................................................................................... 13
3 IT security.......................................................................................................................... 14
4 Product description.......................................................................................................... 17
4.1 Scope of delivery............................................................................................................................... 17
4.2 Function description.......................................................................................................................... 17
4.3 Performance features........................................................................................................................ 18
4.4 Hardware........................................................................................................................................... 19
4.4.1 Name plate.......................................................................................................................................................... 19
4.4.2 Operating controls............................................................................................................................................... 20
4.4.3 Display elements................................................................................................................................................. 21
4.4.4 Serial interface.................................................................................................................................................... 22
4.4.5 Assemblies.......................................................................................................................................................... 23
4.5 Operating concept............................................................................................................................. 33
5 Mounting............................................................................................................................ 34
5.1 Preparation........................................................................................................................................ 34
6 Commissioning................................................................................................................. 44
6.1 Performing a dielectric test................................................................................................................ 44
6.2 Setting the display contrast............................................................................................................... 45
6.3 Setting parameters............................................................................................................................ 45
6.3.1 Setting the language........................................................................................................................................... 45
6.3.2 Setting date and time.......................................................................................................................................... 46
6.3.3 Activating commissioning mode.......................................................................................................................... 46
6.3.4 Setting further parameters................................................................................................................................... 47
6.4 Restarting device............................................................................................................................... 47
6.5 Checking event LED.......................................................................................................................... 48
6.6 Performing test operations................................................................................................................ 48
6.7 Cooling system control...................................................................................................................... 48
11 Messages......................................................................................................................... 123
11.1 Signal inputs.................................................................................................................................... 123
11.2 Signal outputs.................................................................................................................................. 123
11.3 Event messages.............................................................................................................................. 124
12 Disposal........................................................................................................................... 125
Glossary........................................................................................................................... 140
1 Introduction
This technical file contains detailed descriptions on the safe and proper in-
stallation, connection, commissioning and monitoring of the product.
It also includes safety instructions and general information about the prod-
uct.
This technical file is intended solely for specially trained and authorized per-
sonnel.
1.1 Manufacturer
The product is manufactured by:
Falkensteinstraße 8
93059 Regensburg, Germany
Tel.: (+49) 9 41/40 90-0
Fax: (+49) 9 41/40 90-7001
E-mail: sales@reinhausen.com
Further information on the product and copies of this technical file are avail-
able from this address if required.
The document number and version number of this technical file are shown in
the footer.
1.3 Completeness
This technical file is incomplete without the supporting documentation.
1.4 Completeness
This technical file is incomplete without the further applicable documentation.
1.5 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
Signal Meaning
word
DANGER Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could
result in injury.
Signal Meaning
word
NOTICE Indicates measures to be taken to prevent damage to
property.
Table 1: Signal words in warning notices
Pictogram Meaning
Warning of a danger point
Important information.
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
ü Requirements (optional).
► Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).
Multi-step instructions
Aim of action
ü Requirements (optional).
1. Step 1.
ð Result of step (optional).
2. Step 2.
ð Result of step (optional).
ð Result of action (optional).
2 Safety
3 IT security
Observe the following recommendations for secure operation of the product.
General
▪ Ensure that only authorized personnel have access to the device. Do
this by using a padlock on the door of the TAPMOTION® ED motor-
drive unit.
▪ Only use the device within an ESP (electronic security perimeter). Do
not connect the device to the Internet in an unprotected state.
▪ Ensure that the device is only operated by trained personnel who are fa-
miliar with IT security.
▪ Do not assign any passwords that are easy to guess. The password
should consist of upper-case letters, lower-case letters and numbers
and should be 8 characters long.
Commissioning
Operation
Interfaces
Figure 1: Interfaces
Encryption standards
The device uses the following encryption standards in accordance with tech-
nical directive TR-02102-4 from Germany's Federal Office for Information
Security:
▪ Key agreement:
– diffie-hellman-group-exchange-sha256
– ecdh-sha2-nistp256
– ecdh-sha2-nistp384
– ecdh-sha2-nistp521
▪ Encryption algorithms:
– aes256-cbc
– aes192-cbc
– aes128-cbc
– aes256-ctr
– aes192-ctr
– aes128-ctr
▪ MAC protection:
– hmac-sha2-256
– hmac-sha2-512
▪ Server authentication:
– ecdsa-sha2-nistp521
4 Product description
This chapter contains an overview of the design and function of the product.
During operation, the monitoring system monitors the torque and the load
current of the on-load tap-changer as well as the temperatures of the on-
load tap-changer oil, the transformer oil, and the motor-drive unit. This ena-
bles problems that occur to be detected early on and the appropriate action
taken.
Temperature
Top oil
Monitoring system
TAPGUARD® 260
Temperature
Diverter switch
Tap position
Load current
The monitoring system records all measured values and events. These data
can be selected and prepared using the TAPCON®-trol visualization soft-
ware.
4.4 Hardware
The individual assemblies are fitted in a standardized 19-inch plug-in hous-
ing. The front panels of the assemblies are secured to the plug-in housing at
the top and bottom. An IEC 60603-2 plug connector provides the electrical
connection.
The assemblies are connected to one another via a data bus and direct cur-
rent (DC) supply. This allows for an upgrade with additional plug-in modules
and extension cards at a later date.
Main screen
By pressing the or keys, you can switch between tap position dis-
play and load current display.
If the load current is 0 A for longer than 10 minutes, then the rated current of
the on-load tap-changer is displayed on the main screen. In this case, the
rated current is also used to calculate the wear and the soot content.
4.4.5 Assemblies
Depending on configuration, the device may have various assemblies which
perform the functions required. The functions of the assemblies are descri-
bed in the following sections. You can find more information about the as-
semblies in the Technical data section.
The wide range power supply (SU card) supplies the device with power. De-
pending on configuration, the device is equipped with one of the following
variants:
▪ SUH-P: Rated input voltage 100...240 V AC or 88...353 V DC (input volt-
age range 88...264 V AC, 88...353 V DC)
▪ SUM-P: Input voltage 36...72 V DC
▪ SUL-P: Input voltage 18...36 V DC
To measure voltage and current, the device can be equipped with the as-
sembly MI or MI3-G:
▪ MI: 1-phase measurement of voltage and current
▪ MI3-G: 3-phase measurement of voltage and current
Only connect the MI card to one current transformer, otherwise the current
measurement will not work.
To record and output digital signals, the device may be equipped with the
following assemblies:
▪ IO card
▪ UC card
IO card
UC card
To record and output analog signals, the device may be equipped with the
following assemblies:
▪ AD card
▪ AD8 card
▪ AN card
AD card
The analog input card has 1 input or with an extension card 2 inputs that can
record the following analog signals:
▪ 0...±10 V
▪ 0...±10 mA
▪ 0...±20 mA
▪ Resistance measurement (50...2 000 Ω)
Only use the R8/R12 and R42/R46 rotary potentiometers to calibrate the re-
sistance measurement.
AD8 card
The analog input card has 8 inputs that can record the analog signals
(4...20mA).
AN card
The POS card monitors the tap position and current position of the on-load
tap-changer during a tap-change operation. The tap position is recorded by
a resolver (angular rotation transmitter) which is mounted on the position
transmitter shaft of the motor-drive unit and is forwarded to the monitoring
system.
The CPU card is the device's central computing unit. All internal device func-
tions and the application functions, such as processing measured values,
are controlled and monitored by the CPU card.
The CPU card contains a flash memory (optional measured value memory)
as a non-volatile data storage in which the operating data such as measured
values or events are stored. An EEPROM for storing parameters and a real-
time clock (RTC) for recording time are included on the CPU card.
CIC card
As an option, the device can be equipped with up to 2 CIC cards. The CIC
cards are used to communicate using a control system protocol or
TAPCON®-trol software (CIC2).
SID card
As an option, the device can be equipped with up to 2 SID cards. The SID
cards are used to communicate using a control system protocol (IEC 61850
via Ethernet) or TAPCON®-trol software (SID2).
MC1 card
The optional MC1 card is used to convert the SID card's RJ45 interface into
a F-ST type fiber-optic cable connection. In this case the wavelength of the
fiber-optic cable connection is 1310 nm.
Manual mode
The following activities cannot be performed until you have activated manual
mode:
▪ Acknowledging events
▪ Acknowledging maintenance
▪ Changing parameters
You can change the parameters regardless of manual mode using the
TAPCON®-trol visualization software.
► Press .
ð The relevant LED lights up.
5 Mounting
This chapter describes how to correctly install and connect the device. Ob-
serve the connection diagrams provided.
5.1 Preparation
The following tools are needed for mounting:
▪ Screwdriver for the fixing bolts (M6)
▪ Small screwdriver for connecting the signal lines and supply lines
Depending on installation site and mounting variant, you may need addition-
al tools and corresponding attachment material (screws, nuts, washers)
which are not included in the scope of supply.
Supply the voltage via separators and ensure that current paths can be
short circuited. Fit the separator, clearly labeled, near the device's power
supply so that it is freely accessible. This will allow the device to be re-
placed with ease in the event of a defect.
Wiring information
Excessive line capacitance can prevent the relay contacts from breaking the
contact current. In control circuits operated with alternating current, take into
account the effect of the line capacitance of long control cables on the func-
tion of the relay contacts.
1 Cable duct for lines causing 3 Cable duct for lines suscepti-
interference ble to interference
2 Line causing interference (e.g. 4 Line susceptible to interfer-
power line) ence (e.g. signal line)
▪ Reserve lines must be grounded at both ends.
▪ The connecting leads for the temperature sensors may only be ground-
ed on the grounding rails of the motor-drive unit.
▪ The connecting leads for the tap-change supervisory control in the on-
load tap-changer may only be grounded on the grounding rails of the
motor-drive unit.
▪ Signal lines must be routed in a shielded cable.
▪ The individual conductors (outgoing/return conductors) in the cable core
must be twisted in pairs.
▪ The shield must be fully (360º) connected to the voltage regulator or a
nearby ground rail.
Do not loop the temperature sensor connecting leads when laying because
this may cause voltage coupling and result in measurement errors.
To connect the temperature sensor for the on-load tap-changer oil, proceed
as follows:
1. Place the shielding of the sensor connecting lead on the grounding rails
in the motor-drive unit.
2. Connect the sensor connecting lead to the terminals in the motor-drive
unit as shown in the connection diagram.
When you close the temperature sensor cover, make sure that the seal is
correctly positioned and that no connecting leads are wedged in.
The temperature sensor is connected. Please continue with the next section
to connect the transformer oil sensor.
You have to perform the wiring in accordance with the connection diagram
that came with the motor-drive unit.
Do not loop the temperature sensor connecting leads when laying because
this may cause voltage coupling and result in measurement errors.
When you close the temperature sensor cover, make sure that the seal is
correctly positioned and that no connecting leads are wedged in.
Do not loop the tap-change supervisory control connecting leads when lay-
ing because this can cause voltage coupling and result in measurement er-
rors.
When you close the temperature sensor cover, make sure that the seal is
correctly positioned and that no connecting leads are wedged in.
A load current is only displayed when there is a valid signal at the input
used for the load current measurement (> 0 A when measuring via MI card
or > 4 mA when measuring via AD8 card). If there is no valid signal, the
maximum on-load tap-changer current is displayed.
You have to place the communications connecting lead shielding in the mo-
tor-drive unit on the grounding rails.
The device is fully mounted and can be configured. The actions required for
this are described in the following chapter.
6 Commissioning
You need to set several parameters and perform function tests before com-
missioning the device. These are described in the following sections.
1. Press .
ð The manual mode is active and the associated LED lights up.
2. > General.
ð Language.
4. Press .
ð The language is set.
Date Time
DD.MM.YY HH:MM:SS
Table 7: Formats
The time does not switch from daylight saving time to standard time and
back automatically. You have to change the time manually.
1. Press .
ð The manual mode is active and the associated LED lights up.
2. > > General > Press until the desired display appears.
ð Date and time
5. Press .
ð The date and time are set.
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The maintenance intervals are reset.
General
To use a control system protocol, you must set all important parameters to
match your device configuration:
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The "Test operations" parameter is activated.
5. Switch through the entire regulating range twice.
ð No events may occur.
ð The torque curve characteristic must be at least 50 Nm below the
red signal line.
ð The tap position names shown in all positions must match those of
the motor-drive unit.
You will find a description of how to configure the cooling system control in
the operating instructions provided.
7.1 General
The general device settings are described in the following sections.
7. Press .
ð The regulator ID is set.
3. Press .
ð The baud rate is set.
3. Press .
ð Automatic dimming is set.
3. Press .
ð SSH encryption is set.
3. Press .
ð The Password active LED flashes and you can enter a new pass-
word.
5. Press .
ð The SID password is set. The display changes to xxxxxxxx.
3. Press .
ð The Password active LED flashes. You can establish a connection
using the front interface or enter a new password.
5. Press .
ð The COM1 password is set. The display changes to xxxxxxxx.
If you establish a connection using the COM1 front interface, the password
remains active for the duration that data is transferred using the front inter-
face. The set password duration expires the moment that no more data is
transmitted.
3. Press .
ð The password duration is set.
7.2 Databases
The monitoring system stores the measured values and events in databas-
es. These databases are divided into "erasable databases" and "non-erasa-
ble databases".
Possible events are, for example, general status reports, when limit values
are exceeded or function faults. You can find a detailed list of the possible
event messages in the operating instructions provided.
If a red event appears, the "Red alarm message" relay is triggered. This
blocks further tap-change operations in the motor-drive unit.
By pressing the key, you can display the events in detail. In doing so,
the red events are displayed first and then the yellow events.
1. Press .
ð The manual mode is active and the associated LED lights up.
For the load current measurement using the MI card, the load current signal
has to be present as a 1 A, 5 A or 0.2 A signal. For the load current meas-
urement using the AD8 card, the load current signal has to be present as a
standardized 4...20 mA signal.
If the load current is measured using the MI card, the primary current of the
current transformer has to be set. The set value corresponds 100 % to the
input signal.
Example:
The parameter is pre-set and may only be changed after consulting with
Maschinenfabrik Reinhausen.
To set the primary current for the current transformer, proceed as follows:
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The primary current of the current transformer is set.
The current load current is displayed in the info screen "MI card status" as a
percentage value of the set primary current.
► > Info > Status > Press until the desired display ap-
pears.
ð MI card status.
For the load current measurement using the AD8 card, the primary current
has to be present as a standardized signal (4...20 mA). The corresponding
load current has to be assigned to both the lower value (4 mA) and the up-
per value (20 mA).
Example: In the following example, the lower value is set to 0 and the upper value is
set to 2,100. If a 4 mA signal is present, a load current of 0 A is displayed on
the monitoring system. If a 20 mA signal is present, the monitoring system
displays a load current of 2,100 A.
The parameter is pre-set and may only be changed after consulting with
Maschinenfabrik Reinhausen.
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The lower value is set.
The parameter is pre-set and may only be changed after consulting with
Maschinenfabrik Reinhausen.
1. Press .
ð The manual mode is active and the associated LED lights up.
2. > Configuration > Analog inputs > Press until the de-
sired display appears.
ð AD8 input 1 upper value.
5. Press .
ð The upper value is set.
The signal present at input 1 of the AD8 card is displayed in the info screen
"AD8 card status."
► > Info > Status > Press until the desired display ap-
pears.
ð AD8 card status.
► If necessary, press in the main screen to switch from the tap posi-
tion display to the load current display.
7.5 Heating
The monitoring system is equipped with a heating control unit. This heating
control unit protects the components of the motor-drive unit from condensate
and corrosion.
For this purpose, the monitoring system uses the following measured values:
▪ θ∞: Ambient temperature
▪ θED: Internal temperature of the motor-drive unit
If the heating is switched on longer than 8 hours and the interior tempera-
ture of the motor-drive unit is more than 10 °C, event 151 "The heating is
inactive!" occurs.
If the door of the motor-drive unit remains open for a long period of time, the
ambient temperature and the temperature inside the motor-drive unit reach
the same level. The heating is then permanently active and after 8 hours the
event 151 "Heating is inactive!" occurs.
Measured value 1 2 3 4 5 6 7
Load current for on-load MI or - X - - X X
tap-changer AD8
Tap position POS - - X - - -
3-phase motor current MI3-G - - X - - -
3-phase motor voltage MI3-G - - X - - -
ED interior temperature TEM X - X - -
ED ambient temperature TEM X - X - -
Oil temperature of the TEM - X X X - -
transformer
Oil temperature of the TEM - - X X - -
diverter switch, pole A
Oil temperature of the TEM - - X X - -
diverter switch, pole B
Oil temperature of the TEM - -- X X - -
diverter switch, pole C
Oil temperature of the TEM - - X X - -
tap selector, pole A*
Oil temperature of the TEM - - X X - -
tap selector, pole B*
Oil temperature of the TEM - - X X - -
tap selector, pole C*
Table 10: Display of measured values via cards
* The oil temperature of the tap selector is needed if the transformer oil and
the selector oil are separated from one another. The temperatures of poles B
and C are only needed if several on-load tap-changers are monitored by
TAPGUARD® 260.
If more than one on-load tap-changer is monitored, you can display the
measured value screens of the respective on-load tap-changers by pressing
the and keys.
The following sections describe how you can display the respective status
windows.
► > Info > Status > Press until the desired display ap-
pears.
ð INPUT/OUTPUT STATUS.
► > Info > Status > Press until the desired display ap-
pears.
ð INPUT/OUTPUT STATUS REL.
To query the status of the control inputs of the UC card, proceed as follows:
► > Info > Status > Press until the desired display ap-
pears.
ð UC card status.
To query the status of the output relays of the UC card, proceed as follows:
► > Info > Status > Press until the desired display ap-
pears.
ð UC card status relay.
Temperatures are measured using the TEM 1 card or TEM 2 card. These
temperature values correspond to the measured values on the measured
value screen. The TEM 2 card is needed when using several on-load tap-
changers.
The temperature can also be measured using the AD8 card (see Querying
status of AD8 card [► 65]).
► > Info > Status > Press until the desired display ap-
pears.
ð TEM 1 card status TEM 2 card status.
Using the AD8 card, the load current of the on-load tap-changer can be
measured. In the status display, the adjacent 4 mA...20 mA signal is dis-
played. For more details on load current measurement via the AD8 card, re-
fer to section "Load current measurement via AD8 card [► 59]".
The load current is measured either using the MI card or the AD8 card. The
type of measurement is set by Maschinenfabrik Reinhausen.
If temperatures are to be measured using the AD8 card (4-20 mA) instead of
the TEM card (PWM or Pt100), you can use the status screen of the AD8
card to check how many mA are available on a certain input.
In the Analog inputs menu, you can assign which values are to correspond
to 4 mA and which to 20 mA. You can find an example for converting an
AD8 value into the corresponding measured values in the chapter mentioned
previously.
In the "POS 1 card status" screen, you can find information on the current
tap position that is determined via the resolver data [► 77]. You can find
more information on this in the Commissioning [► 44] chapter.
► > Info > Status > Press until the desired display ap-
pears.
ð POS 1 card status.
The current load current is displayed in the info screen "MI card status" as a
percentage value of the set primary current. You can find out how to query
the status of the MI card in the section on Load current measurement
[► 57].
To call up the limit value of the maximum load current, proceed as follows:
7.6.2.2 Calling up limit values for the diverter switch oil temperature
For each temperature, there is an upper and lower maximum limit each with
an associated advance warning limit. These are also marked in "yellow" in
the parameter screens. Exceeding these advance warning limits results in a
yellow event. If the upper and lower maximum limits are not reached or are
exceeded, this leads to a red event provided these parameters are not con-
figured otherwise (customer-specific).
To call up the limit values for the diverter switch oil temperature, proceed as
follows:
You can also call up additional limit values as described above. To request
the corresponding parameter screen, note the following tables:
The difference between the transformer/tap selector oil temperature and the
diverter switch oil temperature is also checked by the device. If the trans-
former/tap selector oil temperature is higher than the diverter switch oil tem-
perature and if, at the same time, the difference between the two tempera-
tures is greater than the set maximum value, then a yellow event occurs. A
yellow event also occurs as soon as the relevant advance warning limit is
reached.
load current values are determined and stored at the end of a tap-change
operation. For the load current of the on-load tap-changer and the diverter
switch oil temperature, the peak values in the time period are also stored.
You can analyze the stored values using the TAPCON®-trol software. For
more information, please refer to the operating instructions for TAPCON®-
trol.
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The average value interval is set.
Using the AN card, you can issue signals in the range of -20...+20 mA. If
you want to use a different signal range, please contact Maschinenfabrik
Reinhausen.
You can define the measured value to be issued using the "Output 1/2
measured value" parameter. The selection options for this parameter are list-
ed in the previous section "Issuing measured values via measuring transduc-
er (optional) [► 68]".
To check or set the measured value for the output 1/2, proceed as follows:
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The value is set.
To check or set the measured value for output 1/2 upper/lower, proceed as
follows:
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The value is set.
When assigning the absolute values, you can also define the number of dec-
imal places by pressing the key. You can set a maximum of 2 decimal
places.
Decimal places are used, for example, to issue temperature measured val-
ues because the temperature measured values are measured and process-
ed with one decimal place.
If you have set 2 decimal places but you want to reset them, you can remove
the decimal place by pressing the key again. The value is displayed
again without a decimal place.
To check or set the absolute measured value for the output 1/2 upper/lower,
proceed as follows:
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The value is set.
For the torque, different limit values are defined across the entire tap-change
sequence and, if exceeded, the monitoring system triggers the correspond-
ing actions.
For each tap-change range (windows M1...M8), limit values for yellow and
red events are defined. These limit values depend on the tap changer, type
of tap-change operation, and the on-load tap-changer and transformer oil
temperatures currently measured.
The motor protective switch Q1 cannot be re-engaged until the event 104
"Max. motor torque exceeded, motor protective switch triggered" is acknowl-
edged.
You can display the limit values for maximum permissible torque of the on-
load tap-changer set for each type of tap-change operation and the end in-
dex of each tap-change range (window).
Both in the case of evaluated as well as unevaluated tap changes, the entire
torque curve is stored in the "Torques" database.
Evaluated tap changes are also stored in the "Evaluated torques" database.
Here, it is not the entire torque curve which is stored, but rather only the
maximum torque value of each tap-change range (window). Due to lower
memory requirements, a larger number of tap-change operations can be
stored in this database.
The torque is also checked for the maximum permitted motor torque (Md,max)
in cases where no diverter switch action was detected.
► > Info > Meas. values > Press until the display ap-
pears.
ð Tap change sequence.
The resolver divides a complete rotation (360°) into 4096 increments (INC).
For each on-load tap-change operation, the resolver rotates by 10°. This
means that a maximum of 36 tap positions can be reproduced with a resolv-
er.
If the on-load tap-changer has more than 36 tap positions, then tap position
capture must occur via BCD.
The resolver signal is recorded by means of the POS1 card from the moni-
toring system. The current status of the POS1 card can be displayed on the
monitoring system (seeQuerying status of the POS card [► 65]).
7.9 Maintenance
The monitoring system monitors various maintenance work. If a defined
number of tap-change operations or a certain operating state is achieved,
the monitoring system creates corresponding event messages.
► > Info > Meas. values > Press until the desired pa-
rameter is displayed.
ð Operations counter.
OILTAP® VACUTAP®
OLTC maintenance OLTC maintenance
Contact wear -
You can use this parameter to set the limit for a maintenance message. If
this limit value is achieved, the corresponding progress bar flashes in the
maintenance status display.
You can determine these parameters for the following maintenance work
separately:
Maintenance message
Press
OLTC maintenance -
DSI replacement 1x
Tap selector maintenance 2x
Oil change and cleaning 3x
Contact wear 4x
Maintenance message
Press
Oil sample 5x
Table 17: Setting the maintenance message
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The maintenance announcement is set.
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The number of tap-change operations is set.
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð A security question appears.
Maintenance
Press
OLTC maintenance 1x
Oil change and cleaning 2x
DSI replacement 3x
Tap selector maintenance 4x
Oil sample 5x
Number of operator tap-change operations 6x
Operator time 7x
Oil filter replacement 8x
Table 18: Confirming maintenance
The name of the diverter switch insert set can be adapted using the
TAPCON®-trol visualization software. The adapted text is displayed in the
DSI menu instead of the names DSI1... DSI 3.
You can find more information in the operating instructions for the
TAPCON®-trol software.
The current diverter switch insert is removed for maintenance and replaced
by a different diverter switch insert. If the diverter switch insert is exchanged,
this has to be entered in the "DSI" menu. This confirms maintenance and in
the event of further tap-change operations, the contact wear of the diverter
switch insert currently being used is calculated.
To enter the diverter switch insert currently being used, proceed as follows:
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The diverter switch insert was exchanged.
The monitoring system checks the calculated values with regard to the fol-
lowing limit values:
▪ Absolute value of the wear
▪ Difference in wear between main switching contact and transition con-
tact
▪ Difference in wear between two transition contacts
If these limit values are exceeded, event 81 "It is necessary to replace or ex-
change the contacts" or event 82 "Schedule exchange or replacement of
contacts" appears, depending on the limit value.
The thickness of the wear to be entered is the sum of the wear of the mova-
ble and the fixed contact part.
You have to enter the previously determined contact wear for each main
switching contact and transition contact.
▪ Main switching contact A (SKA)
▪ Main switching contact B (SKB)
▪ Transition contact A (WKA or WK1A)
▪ Transition contact B (WKB or WK1B)
▪ Transition contact 2A (WK2A)*
▪ Transition contact 2B (WK2B)*
*) The transition contacts WK2A and WK2B are not available with every on-
load tap-changer. If these contacts are not available with your on-load tap-
changer, you have to set the value 0.00 mm.
The monitoring system ignores contact wear entries that deviate greatly
from the calculated value (zentry > 10 ∙ zcalculated) in order to avoid entry errors.
Nevertheless, if you would like to enter a value that deviates greatly, you
have to set the contact wear to 0.00 mm beforehand.
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The wear thickness is set.
1. Press .
ð The manual mode is active and the associated LED lights up.
4. Press .
ð The maximum number of tap-change operations permitted per day is
set.
To set the maximum permissible motor current (limit value 1), proceed as fol-
lows:
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The maximum permissible motor current (limit value 1) is set.
To set the maximum permissible motor current (limit value 2), proceed as fol-
lows:
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The maximum permissible motor current (limit value 2) is set.
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The tap-change operations interval is set.
You can use this parameter to define a time interval. Together with the "op-
erator date interval" parameter, the time interval is used to calculate the sta-
tus bar.
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The time interval is set.
You can use this parameter to define the final date for the operator interval.
If the date is reached, the device triggers an event message.
The date can be set from 01.01.2001 to 29.12.2099 and has the following
format:
DD:MM:YY
1. Press .
ð The manual mode is active and the associated LED lights up.
5. Press .
ð The date for the operator interval is set.
You can only select one communication port. All remaining ports remain dis-
abled. It is not possible to use several communication ports at the same
time.
3. Press .
ð The communication port is selected.
▪ 38.4 kilobaud
▪ 57.6 kilobaud
The baud rate of 57.6 kilobaud is only active for communication interfaces
RS232, RS485 and fiber-optic cable.
A baud rate of 57.6 kilobaud cannot be used for Ethernet.
3. Press .
ð The baud rate is selected.
4. Press .
ð The network address is assigned.
4. Press .
ð The TCP port is assigned.
3. Press .
ð The fiber-optic cable transmission behavior is set.
3. Press .
ð The Modbus type is set.
8. Press .
ð The SCADA address is set.
8. Press .
ð The SCADA master address is set.
3. Press .
ð Unsolicited messages are enabled/blocked.
If the device receives no release for data transmission through the Master
(for example, in case of transmission errors), then the data transmission is
repeated in accordance with the set maximum number of send attempts.
The monitoring system must be restarted after this setting has been
changed.
3. Press .
ð The maximum number of attempts to transmit unsolicited messages is
set.
3. Press .
ð The timeout for application confirm responses is set.
Also refer to
2 [► 95]
To set the transmission delay time for the RS485 interface, proceed as fol-
lows:
3. Press .
ð The transmission delay time for the RS485 interface is set.
Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not
be possible to connect to the device.
4. Press .
ð The network mask is assigned.
4. Press .
ð The network address is assigned.
4. Press .
ð The gateway address is entered.
Be sure to enter a valid time server address that is not 0.0.0.0, otherwise it
will not be possible to connect to the device.
4. Press .
ð The time server address is entered.
The IED name must start with a letter and may contain no more than 11
characters.
4. Press .
ð The IED name is entered.
Be sure to enter a valid network mask that is not 0.0.0.0, otherwise it will not
be possible to connect to the device.
4. Press .
ð The network mask is assigned.
The factory setting for the SID2 card network address is 192.168.165.1.
4. Press .
ð The network address is assigned.
4. Press .
ð The gateway address is entered.
4. Press .
ð TCP port 2 is assigned.
This function will only test the functional reliability of the respective LED.
The function of the device linked to the LED is not tested.
1. > Info > Gen. information > Press until the desired
parameter is displayed.
ð LED test.
2. To carry out the function test, press any F key for the LED you want to
test.
► > Info > Gen. information > Press until the desired
parameter is displayed.
ð RTC.
1. > Info > Gen. information > Press until the desired
parameter is displayed.
ð Parameters.
3. Press .
ð All parameters have been reset to the factory settings.
Example:
Oct 26 05:33:17 emblinux auth.info mr_srvr_n[195]: Open-
ing socket for localhost
Service Description
syslogd Logging service
mr_srvr_n MR service for SNTP, IEC 61850, TAPCON-trol, CopyMa-
chine
sshd Service for SSH/SFTP
bftpd Service for FTP
Table 21: Services
Below, you will find a list of possible messages and their causes. The list
may not be exhaustive.
You can download the security log from the device over (S)FTP. To do this,
you have to establish an Ethernet connection between the device and your
computer.
The measurement is performed from the motor circuit supply. For this pur-
pose, the wire connections in the motor circuit are routed from the Q1:2/4/6
motor protective switch via the MI3-G card to the K1:1/3/5 motor contactor.
The L1...L3 phases are connected to the MI3-G:1 to 12 card terminals via
the X7:1...9 terminal strip.
From the motor current and the motor voltage in each period, the CPU deter-
mines the current output and torque in real time.
Figure 80: Torque recording and output measurement for 3-phase alternating current
The measurement is performed from the motor circuit supply (L+). To record
the current, the wire connection in the motor circuit is routed from the X20:3
auxiliary terminal to K1:4 through the measurement opening of the U11 (DC
measuring transducer). The voltage measurement needed at the same time
is taken via the U10 voltage transformer (on the +HT and –HT terminals).
The CPU determines the current output and torque in real time based on the
measured values obtained via the AD card.
Figure 81: Torque recording and output measurement for direct current
If a red event [► 55] occurs, the auxiliary relay K53 is loaded with voltage
via the IO-X1:08/10 output on the IO card.
If the motor-drive unit torque exceeds the maximum permissible Motor tor-
que [► 72], the "Motor protective switch OFF" output is activated. This out-
put (IO-X1:23/24) directly impacts on the Q1 motor protective switch and trig-
gers it via the trip coil. This shuts down the drive and prevents further opera-
tion.
For a change-over selector connection, the following applies for all tap
changers (except OILTAP® V and VACUTAP® VV): If a torque violation is
detected within the windows M3 to M5, the motor protective switch Q1 is on-
ly triggered after window M5.
Further operation is not possible until the alarm criterion is no longer present
and the red event is acknowledged on the monitoring system.
If the X100 bridge is inserted, blocking of the drive by the monitoring system
is switched to inactive. All operating values continue to be recorded and stor-
ed by the monitoring system.
The K100 relay is activated by the bridge on the X100:1/2 terminals. Using
the K100:43/44 N/O contact, the H100 signal light that displays the "Emer-
gency operation" function is activated. While the K100: 31/32 break contact
interrupts control of the K20 (blocks a new tap-change operation), the
K100:21/22 break contact severs the electrical connection between TG260,
IO-X1:23/24, and the Q1:C1 trip coil and prohibits motor protection from be-
ing triggered, which would result in the drive being shut down by the monitor-
ing system.
For the inherent safety of the ED motor-drive unit, the tap-change functions
are not affected by this.
9 Fault elimination
This chapter describes how to eliminate simple operating faults.
10 Overview of parameters
This section contains an overview of the relevant menus and parameters.
The availability of individual parameters varies depending on your device
function.
11 Messages
This chapter contains an overview of the device's messages.
12 Disposal
The device was produced in accordance with European Community Direc-
tive 2011/65/EC (RoHS) and must be disposed of accordingly. If the device
is not operated within the European Union, the national disposal require-
ments applicable in the country of use should be observed.
13 Technical data
SUL-P SUM-P
Permissible voltage 18...36 VDC 36...72 VDC
range
Input current Max. 2.3 A Max. 1 A
Internal fuse 250 V; 3 A; 6.3 x 32 mm, "fast-acting" character-
istics
Table 30: Special model
MI MI3-G
Current measure- IN: 0.2 / 1 / 5 A
ment Measuring range: 0.01...2.1 · IN
Rated frequency: 45...65 Hz
Intrinsic consumption: < 1 VA
Overload capacity: 2.1 · IN (continuously), 40 x
IN / 1 s
Measuring error: < 0.5 % ± 40 ppm/°C
Phase angle Measuring accuracy: ± 1°
Frequency measure- fN: 50 / 60 Hz
ment Measuring range: 45...65 Hz
Measuring accuracy: ± 1 Hz
Table 32: Voltage measurement and current measurement
Interfaces
1 Ohmic load
AC-115 AC-230
Power consumption 0.16 A 0.08 A
Internal fuse 250 V; 3 A; 6.3 x 32 mm, "fast-acting" character-
istics
Table 37: Control voltage supply
*) Alternatively, you can fit the cable shield to the partition plate's cable clip.
CIC
Fiber-optic cable (op- F-ST (850 nm or 660 nm)
tional) F-SMA (850 nm or 660 nm)
Table 47: Technical data for CIC card
SID
RJ45 Max. 100 m
Ethernet
100 MBit/s
Table 51: Technical data for SID card
MC1
Power supply 85...264 V AC; 110 V DC, 220 V DC
47...63 Hz
Power consumption approx. 6 W
Insulation 4.242 V DC
Temperature range Operation: 0...40 °C
Storage: -20...85 °C
Fiber-optic cable Connection type: F-ST
Fiber type: Multimode
Max. cable length: 2 km
Wave length: 1310 nm
Table 53: Technical data for MC1 card
13.13 Tests
Glossary
DIN
Deutsches Institut für Normung (German Institute
for Standardization)
DSI
Abbreviation for diverter switch insert
EMC
Electromagnetic compatibility
EN
European standard
IEC
The International Electrotechnical Commission
(IEC for short) is involved in the preparation and
publication of international standards for electri-
cal, electronic and related technologies.
LED
Light-emitting diode
OF
Abbreviation for fiber-optic cable
RTC
Real-time clock
SKA
Abbreviation for main switching contact A
SKB
Abbreviation for main switching contact B
WKA
Abbreviation for transition contact A
WKB
Abbreviation for transition contact B
P U
POS 1 card status 65 UC card 26
POS card 29 UC card status 64
Primary current MI 58 UC card status rel. 64
Unsolicited messages 95
R
Raw data 63 W
Regulator ID 50 Wiring 35
Repeat unsolicited messages 95 WKA 85
Reset parameters 103 WKB 85
RTC 103
Y
S Yellow event 73
SCADA address
Device 93
Master 94
security log 104
Send delay time RS485 96
SID card 32
SID password 52
SKA 85
SKB 85
SNTP time server 98
SU card 23
T
Tap change
Evaluated 75
Tap change sequence 76
Tap changes
Unevaluated 75
Tap position capture
Analog 77
Digital 77
Tap-change ranges 72
Tap-change supervisory control
74
TCP port 92, 101
TEM 1 card 64
TEM card 30
Temperature difference 67
Temperature limit values 66
Time 46
Time server address 98
Torque curve 76
Torque monitoring 71
Luxembourg
Reinhausen Luxembourg S.A.
72, Rue de Prés
L-7333 Steinsel
Phone: +352 27 3347 1
Fax: +352 27 3347 99
E-Mail: sales@lu.reinhausen.com
301/07 EN ▪ 01/17 ▪