CNC Control (Fanuc 18iTB)

ISO9001
Standard Specifications
1. Controlled axis 7. Tool function
Max. controlled axis ··································3 (X,Z,C) Tool function········································ T4 digits
Simultaneous control axis· ·····························3 (X,Z,C) Tool compensation data· ·································· 32
Least input increment· ······················ (0.001mm, 0.001deg) Tool offset·········································· T-CODE
Fine acceleration/deceleration Tool geometry/wear compensation
HRV control Tool nose radius compensation······················G40,G41,G42
High-speed HRV control Tool offset value counter input
Inch/metric switching·································G20, G21 Direct input of measured tool compensation value
Interlock 8. Editing function
Machine lock········································· Z-axes Part program storage length· ····························· 160m
Emergency stop Registered programs····································· 125
Overtravel Part program editing
Stored stroke check 1
Mirror image Each axis· ·························display/M-CODE 9. Setting & display
Follow-up Status display
Chamfering on/off ··································· M72,M73 Clock function
Backlash compensation Current position display
Stored pitch error compensation Program display
Parameter setting display
2. Operation Self-diagnosis function
Automatic operation Alarm display
DNC operation Alarm history display
MDI operation Display of PMC message
Program number search Operation history display
Sequence number search Help function
Dry run Display language······································ English
Single block Data protection key································· Key switch
Jog feed Screen clear
Manual handle feed
Manual handle interrupt 10. Data input & output
Incremental feed·································X1, X10, X100 Reader/punch interface·······························RS-232-C
Memory card input/output
3. Interpolation Embedded ethernet
Positioning ············································ G00 Control unit built-in display · ···················· (10.4˝ color LCD)
Linear interpolation· ····································· G01
Circular interpolation· ································ G02,G03 Optional Specifications
Dwell· ··············································· G04
Threading/synchronous feed Stroke limit check before travel
Multi-start threading· ···································· G33 Sequence number collation stop
Skip· ················································ G31 Program restart
4. Feed function Tool retract and return
Rapid traverse · ······························0~10,000mm/min Manual linear/circular interpolation
Rapid traverse override· ························ Fo, 25, 50, 100% Unidirectional positioning·································· G60
Feed per minute/ rotation····························· G94/G95 Polar coordinate interpolation·························G12.1,G13.1
Cutting feedrate clamp Cylindrical interpolation· ··································G7.1
Automatic acceleration/deceleration Helical interpolation
Feedrate override ·································· 0 to 200% Threading retract
Jog override ······································ 0 to 100% Continuous threading
Override cancel····································· M56/M57 Variable-lead threading· ·································· G34
5. Program input Circular threading· ·································· G35/G36
Optional block skip· ···································1 block Polygon turning·································· G50.2/G51.2
Maximum value································· ± with 8 digits Linear acceleration/deceleration
Program number·································O with 4 digits after cutting feed interpolation
Sequence number································N with 5 digits Optional block skip· ·································· 9 blocks
Decimal point input Program number·································O with 8 digits
Diameter/radius programming Workpiece coordinate system· ······················· G52 to G59
Plane selection· ································G17, G18, G19 Workpiece coordinate system preset························G92.1
Rotary axis designation Addition of workpiece coordinate system····················48 sets
Rotary axis roll-over Direct drawing dimension programming
Coordinate system setting G code system········································· B/C
Automatic coordinate system setting Programmable data input· ···························· G10/G11
Coordinate system shift Addition to custom macro common variables············ #500 to #999
Direct input of coordinate system shift
Multiple repetitive canned cycle·························G70~G76
Manual absolute on/off
G code system··········································· A Multiple repetitive canned cycle II···················· (Pocket profile)
Chamfering/corner rounding Arc radius R programming··························· with 9 digits
Subprogram call M code group check
Custom macro B Tool compensation data· ······························64 items
Canned cycle· ··································G90,G92,G94 Tool life management
Canned cycle for drilling ···························G83,G84,G85 Automatic tool compensation·························· G36/G37
Arc radius R programming Direct input of measured tool compensation value B
FANUC Series 15 tape format Part program storage length· ·················320,640,1280,2560m
6. Auxiliary/Spindle function Registered programs·····························200, 400, 1000
Miscellaneous function··························· M with 3 digits Background editing
Spindle function· ································S with 3 digits Expanded part program editing
Constant surface speed control························· G96/G97 Run time and parts number display
Spindle override· ·································0% to 150% Graphic function
1st spindle orientation···································· M19 Dynamic graphic display
2nd spindle orientation· ·································· M39 Display language···························· (Japanese, Chinese)
Rigid tapping··········································· M29 Handy machine operator’s panel

※ Machine speifications and other features are subject to change without notice.

www.kdmworld.com
Sales Office : 101-901 Adena-Rex 202 Kumgok, Bundang, Kyunggi, Korea, 453-869 / Tel. 82-31-719-8520 / Fax. 82-31-919-8530
Factory : #1054 Gang-Ri Jangma, Changnyeong, Gyeongnam, Korea, 635-871 / Tel. 82-55-536-3056~8 / Fax. 82-55-536-3059

KTC/KTM-SERIES Printed in Korea 2009.12

MACHINE TOOL LINE-UP
KTC Series
•KTC-12/16(F)•KTC-16/20•KTC-20/25•KTC-25/30

KTM Series
•KTM-12/16(F)•KTM-16/20•KTM-20/25•KTM-25/30

KTC/KTM Series 2 3
Performance of high accurate milling and
turning operations in one machine!

Rigid table base and column construction

make realization of positioning accuracy and
heavy duty machining!

KTC/KTM Series 4 5
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Machine Line-Up

KTM-12/16(F) KTM- 16/20

Best Machine Among Equivalent Models! Advaned Design for the Heavy-Duty,
Rigid Table Base and Column Construction Accurate Machining of Large Workpieces

■High Accurate Machining ■Various Machining Performance

Thanks to the improved and advanced tool clamping KTC/KTM Series are designed to perform high accurate milling
system (Hirth Coupling: clamping force of 7tons), KTC/ and turning operations in one machine.
KTM Series can perform heavy duty turning operations
without compromising accuracy and minimize tool run-out ■Table configuration
in milling operations.
Big size of bearing for supporting heavy loads, high speed and
heavy duty machining on the table.
■Rigid Cast Structure
KTC/KTM Series thermo symmetrical Rib and rigid ■All-in-one Chip pan Bed
cast structure is designed to minimize from mechanical
All-in-one chip pan bed makes it easy to discharge the chip and
structure deformations caused by heavy table loads and
coolant.
heavy duty machining.
W-Axis Moving
■GUIDE WAYS
Guide way is designed widely, ensures reliable heavy duty
machining.
Heat treatmented and grinded guide way ensure high
reliable machining and excellent durability

KTC/KTM Series 6 7
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Machine Line-Up

KTM- 25/30 6-Pallet

Advaned Design for the Heavy-Duty,
Accurate Machining of Large Workpieces!

■High Precision Traverse (X.Z.W-axes)

Equipped with high precision ball screws and gear box, KTM-25/30 enables
to move X,Z,W-axes in high speed with mainta accuracy.

■Power Pack System.

Utilizing POWER PACK UNIT,

The large, heavy workpieces machined

by vertical
Lathes mostly require a lots of time for
set-up.

KTC/KTM Series 8 9
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Major Capabilities

 Machining Range

22x26=572 201
Machining Range  KTM&KTC-12/16(F)  KTM&KTC-16/20
26

00
Standard tool holder 22x26=572 201

6
15x26=390 201

Ø1
26

50

00
26

2
22x26=572 201

6
15x26=390 201

Ø1

Ø1
50
26 26

0
60
2
Ø1
15x26=390 201 22x26=572 201

1
0 Ø
0
26

45°
25
26

45°

60
Ø1
B
15x26=390 201

Ø1

45°
50
45°
26

2
Ø1
D

45°
45°
A

45°
45°

45°
45°

45°
45°
45°

45°
45°

45°
Table 3737 37 37 37 37
222237 22 22

31

31
22 2

31

31
37

31

31
22 22

31

31
47

47
47

47
140
140

16

16
47

47
47
16

16
140
140

16

16
140

16

16
Minimum Boring Chucking Range 140 140
140
K
 KTM&KTC-20/25  KTM&KTC-25/30
J
I 22.5° 22.5° 22.52°
2.5°
° .5 °
H 2.5 22
.5° .5° °

Workplece

Workplece
22 2222.5 22.5°

00
2

Ø 0
20
0 0
° 00

00 Ø2
00

.5°
Workplece
2.5 ° 25

.5°
Workplece
2 .5 Ø 25
22.5°

.5°°
22.5°

22
22 Ø

22 22.5
22

20
00

Ø
.5°

.5°
° 25
22 2.5 Ø

.5°
00
22
Table 2

20

22
Ø
140
°
2 140
2.5
Ø

.5°
140 140

22
A B C D E F G H I J K

140
46
KTM & KTC-12/16(F) 1600 900 1015 920 340 240 50 160 300 1180 1320 28
46

140
46
KTM & KTC-16/20 2000 1000 1750 1655 340 240 50 160 300 1544 1684 28

41

61
28
15x40=600 350

20
46

140
KTM & KTC-20/25 2500 1100 1800 1705 340 240 50 478 618 1902 2042

41

61

41
28

61
15x40=600 350
46

20

20
KTM & KTC-25/30 3000 1200 1985 1890 340 240 50 478 618 2462 2602 28

41
140
22x40=880

61
350

20
46

41
Table Torque & Motor Power Diagram

61
 15x40=600 350
22x40=880 350 28

20
 KTM&KTC-12/16(F)  KTM&KTC-16/20  KTM&KTC-20/25 46
 KTM&KTC-25/30

41
28
50 25000 50 60 50000 60

20
20000 35000
45 45 45000
18000
30000 50 22x40=880 350 50

41
16000 40 20000 40 40000

61
TORQUE (N.m)

25000
POWER(kW)

TORQUE (N.m)
35 35

TORQUE (N.m)
35000

POWER(kW)
TORQUE (N.m)

POWER(kW)
14000
15x40=600 350 40 40
POWER(kW)

12000 30 15000 30 30000

20
20000
10000 25 25 30 25000 30

20 10000 20 15000
8000 20000
15 20 20
6000 15 15000
10000
10 5000 10
4000 10000
10 10
5 5000
2000 5 5000
0 0 0
0 50 100 150 200 250
0
0 50 100 150 200 250 0 0 0 0 22x40=880 350
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350 0 50 100 150 200 0 50 100 150 0 50 100 150
0 50 100 150 200
TABLE SPEED (rpm) TABLE SPEED (rpm) TABLE SPEED (rpm) TABLE SPEED (rpm) TABLE SPEED (rpm) TABLE SPEED (rpm) TABLE SPEED (rpm)
TABLE SPEED (rpm)
LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW
LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW LOW 55kW LOW 45kW HIGH 55kW HIGH 45kW

KTC/KTM Series 10 11
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Major Capabilities

 Floor Space  Turning tool holder

 KTM&KTC-12/16(F)  KTM&KTC-16/20  KTC Series & KTM-25/30

5940
5305

6420
5590
Standard tool holder
6385

(Thru-tool coolant type) Tool Holder Morse Taper Holder

5170

 KTM&KTC-20/25  KTM&KTC-25/30

7650
7420

5300
5330

7755
Boring Bar Holder Boring Bar Holder Base Body
6635

 Turning tool holder  Tool Clamping Mechanism

 KTM-12/16 & KTM-16/20 Powerful turning tool clamping force (7 tons)
Separate milling spindle attachment/ adaptor is designed to minimize possible damages of spindle taper.

Clamping force(7Ton)
Hirth coupling

Hirth coupling

Standard tool Holder Tool Holder Morse Taper Holder

Milling attach Milling attach

Turning tool holder Turning tool holder

 KTM-12/16(F), KTM-16/20  KTC Series, KTM-25/30

Boring Bar Holder Boring Bar Holder Base Body

KTC/KTM Series 12 13
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Main Construction

 Rigid cast iron structure  Saddle / Ram structure and configuration

Thermo symmetrical rib and rigid cast iron structure is designed to minimize from mechanical structure deformations caused Rigid square ram pillar for heavy duty machining (Ram Size : 240 X 240)
by heavy duty machining. Double hydraulic balancing cylinder for stabilizing Z-axis movement

Ram
Ram

240mm
Balancing
Cylinder

Saddle 240mm
Guide way is designed widely ensures reliable heavy duty machining.
Heat treatmented and grinded guide way ensure
high reliable machining and excellent durability
Powerful turning tool clamping force (7 tons)
 Table structure and configuration Milling attachment/ adaptor design to minimize Arbor damages
Big size bearing for supporting heavy loads, enabling high speed and heavy duty machining on the table.
Table indexing precison(0.001 degree) through high precision encoder  Milling spindle drive
Powerful two step table clamping

Rotary Encoder Large Bearing Table Clamp

<GEAR TYPE> <BELT TYPE>

KTM-12/16(F) KTM-25/30
KTM-16/20

 ATC structure
Equipped with tool magazine as standard can perform various machining
Two-speed of ZF gear box is designed to prevent the gear-wheels noise and the gear vibrations,
Operations with minimizing tool change and set-up time, maximizing machine productivity.
It guarantees precision machining quality.
(Turning tool ports : 8, Milling tool ports : 8)
 C-Axis structure
<PULLEY TYPE> <PULLEY GEAR TYPE>
KTM-12/16, KTM-25/30 KTM-16/20 Minimize backlash (Double pinion)

ZF Gearbox

Turning tool port

Milling tool port

KTC/KTM Series 14 15
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Accessories and Cutting Sample

 Standard Accessories  KTC/KTM Series Cutting Sample

Automatic Tool Charger (ATC)

■KTM Series
▶16 Tool ports : Milling attach 1set, Standard tool holder 1set
Boring bar holder 1set
■KTC Series
▶ 8 Tool ports : Standard tool holder 1set
Boring bar holder 1set

Chip Conveyor Oil Cooler Splash Guard Manual 4T-Jaw

 Optional Accessories
Scale(X,Z-axes) Tool setter Automatic Pallet Changer (APC)

90。Angular attachment Hydraulic chuck Through Spindle Coolant

KTC/KTM Series 16 17
 CNC
VERTICAL BORING &
TURNING CENTER
KTC/KTM Series Specifications

 Specifications

KTC-12/16 KTM-12/16 KTC-16/20 KTM-16/20 KTC-20/25 KTM-20/25 KTC-25/30 KTM-25/30  Standard Accessories
Items Unit •Table(including Manual 4T-Jaw)
CROSS FIX TYPE CROSS MOVING TYPE CROSS MOVING TYPE CROSS MOVING TYPE
•Hydraulic Unit
Max. swing mm 1,600 1,600 2,000 2,000 2,500 2,500 3,000 3,000 •Slideway Lubrication Unit
Max. turning height mm 1,015 1,015 1,750 1,750 1,800 1,800 1,985 1,985 •Cutting Oil Unit
Capacity •Splash Guard
Distance from table top to spindle nose mm - 920 - 1,655 - 1,705 - 1,890 •X-axis Glideway Protect Steel Cover
Max. loading of workpiece kg 6,000 6,000 10,000 10,000 15,000 15,000 25,000 25,000 •Leveling Block and Basic Bolt, Nut
•Alarm Display Light
Table diameter mm 1,250 1,250 1,600 1,600 2,000 2,000 2,500 2,500
•Tool Box and Maintenance Tool
Table Table speed of turning rpm 1~350 1~350 1~250 1~250 1~200 1~200 1~150 1~150 •Table Lubrication Cooling Unit
Number of table speed steps Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 •Work Light
•Automatic Tool Charger
Ram dimension mm 240×240 240×240 240×240 240×240 240×240 240×240 240×240 240×240 (KTM:16PORT, KTC:8PORT)
Ram head Spindle speed mm - 1~2,000 - 1~2,000 - 1~2,000 - 1~2,000 •Chip conveyor & Chip bucket
Spindle taper standard - - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 •Tool holders
-Standard tool holder : 1set
Horizontal travel of ram head(X-axis) mm -250 ~ 1,480 -250 ~ 1,480 -250 ~ 1,780 -250 ~ 1,780 -250 ~ 2,200 -250 ~ 2,200 -250 ~ 2,650 -250 ~ 2,650 -Boring bar holder : 1set
Vertical travel of ram head(Z-axis) mm 900 900 1,000 1,000 1,100 1,100 1,200 1,200
Vertical travel of cross rail(W-axis) mm - - 250×3step 250×3step 250×4step 250×4step 250×4step 250×4step
Rapid traverse ram head(X-axis) mm/min 10,000 10,000 15,000 15,000 15,000 15,000 15,000 15,000  Optional Accessories
Travel/
Rapid traverse ram head(Z-axis) mm/min 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000
feed •Scale Feedback( X,Z-axes)
Rapid traverse cross rail(W-axis) mm/min - - 500 500 500 500 500 500 •Hydraulic Chuck and Cylinder
Cutting feed rate(X-axis) mm/min 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 •Tool Instrument System
Cutting feed rate(Z-axis) mm/min 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000
(Tool setter)
•Auto Power Off
Cutting feed rate(C-axis) rpm - 2 - 2 - 2 - 2 •Through Spindle Coolant
Tool holder type - - MAS.BT50 - MAS.BT50 - MAS.BT50 - MAS.BT50 •Transformer
- M(8) - M(8) - M(8) - M(8) •Tool Holders
Number of tool pocket set
ATC T(8) T(8) T(8) T(8) T(8) T(8) T(8) T(8)
Tool sank size mm 40×40 40×40 40×40 40×40 40×40 40×40 40×40 40×40
Pull stud - - P50T-1 - P50T-1 - P50T-1 - P50T-1
Table motor kW AC 37/45 AC 37/45 AC 37/45 AC 37/45 AC 45/55 AC 45/55 AC 45/55 AC 45/55
Milling spindle motor kW - AC 15/18.5 - AC 15/18.5 - AC 15/18.5 - AC 15/18.5
X-axis servo motor kW AC SERVO 4.0 AC SERVO 4.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0
Motor
Z-axis servo motor kW AC SERVO 4.0 AC SERVO 4.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0
C-axis servo motor kW - AC SERVO 4.0 - AC SERVO 4.0 - AC SERVO 7.0 - AC SERVO 7.0
W-axis servo motor kW - - AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0
Power cap. Total power capacity kVA 75/80 75/80 75/80 75/80 75/80 75/80 75/80 75/80
Height mm 5,305 5,305 6,420 6,420 7,420 7,420 7,650 7,650
Machine
Floor dimension (wxb) mm 5,170×5,590 5,170×5,590 6,385×5,940 6,385×5,940 6,635×5,330 6,635×5,330 7,755×5,300 7,755×5,300
size
Machine weight kg 17,000 25,000 38,000 40,000 47,000 50,000 57,000 60,000
CNC controller - FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB
❖ Machine speifications and other features are subject to change without notice

KTC/KTM Series 18 19