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To add sentence on the document “All roads inside the GOSP are
1 9.1 Sentence added.
primary roads (6m width).
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COMPANY‟S DOC. NO.
JOB No. DOC. No. REV.
646W 646W-PHMD-TB-ZC-00OO001 D
DATE 08-11-2017 SHEET 1 OF 45
Prep‟d SC
DESIGN BASIS Chk‟d VAK/VS
App‟d AKJ
SONATRACH
REVISION RECORD:
TABLE OF CONTENTS
1 INTRODUCTION ................................................................................................................................ 6
1.1 PROJECT DESCRIPTION .......................................................................................... 6
1.2 PURPOSE OF THE DOCUMENT ............................................................................... 8
1.3 ORDER OF PRECEDENCE ........................................................................................ 8
1.4 DEFINATIONS.......................................................................................................... 8
1.5 TERMINOLOGY ....................................................................................................... 9
1.6 PROJECT SCOPE ...................................................................................................... 9
2 REFERENCE DOCUMENTS ............................................................................................................ 10
2.1 PROJECT ENGINEERING DOCUMENTATION ........................................................10
2.2 PROJECT STANDARD DRAWINGS .........................................................................10
2.3 ALGERIAN STANDARDS ........................................................................................11
2.4 EUROPEAN STANDARDS .......................................................................................11
2.5 AMERICAN STANDARDS .......................................................................................12
3 SITE CONDITION ............................................................................................................................. 13
3.1 CLIMATIC CONDITIONS ........................................................................................13
3.2 SITE SURFACE CONDITION ...................................................................................14
3.3 SITE SUB-SURFACE CONDITION ...........................................................................14
4 UNIT OF MEASUREMENT.............................................................................................................. 14
5 LOADINGS ........................................................................................................................................ 14
5.1 PRIMARY LOADINGS .............................................................................................14
5.1.1 DEAD LOADS (DL) .................................................................................................15
5.1.2 ERECTION LOAD (EL) ............................................................................................15
5.1.3 EMPTY LOAD (EL) ..................................................................................................16
5.1.4 OPERATION LOAD (EO) .........................................................................................17
5.1.5 TEST LOAD (TL) .....................................................................................................17
5.1.6 THERMAL LOADS (TL)...........................................................................................18
5.1.7 ANCHOR LOAD (TA) ..............................................................................................18
COMPANY‟S DOC. NO.
1 INTRODUCTION
1.1 PROJECT DESCRIPTION
SONATRACH has decided to develop the Peripheral Fields of Hassi Messaoud, which include
the development of four fields:
Lot No01
Lot No02
Lot No03
Lot No04
The project scope of Contractor covers Engineering, Procurement and Construction of Lot N o01.
The Southern satellite Fields; Lot No01 include the development of five fields of Hassi
Messaoud, the fields are
Hassi Terfa (HTF)
Hassi D'zbat (HDZ)
Hassi Guettar (HGA)
Hassi Guettar oust (HGAW)
Hassi Khbiza (HKZ) – Development of HKZ field is not in EPC Contractor scope of
work.
The development of Lot No01 is considering 92 nos. of Oil wells will put into production.
The scope of work under this Southern satellite Fields Lot No01 is to develop all the necessary
facilities for the production wells to be put in operation which includes, Oil wells surface
facilities, Gas lift service and Dilution water service, Manifolds, Trunk lines & Transfer lines,
and the Gas Oil Separation Plant (GOSP).
The Gas Oil Separation Plant (GOSP) will be located in the center of the HGA periphery with a
capacity of 66,000 bbl/d to separate the production and transport the production to the Sonatrach
COMPANY‟S DOC. NO.
existing facilities.
This document defines the minimum requirements for the design engineering of reinforced
concrete foundations & structures, steel structures and other civil and structural works of the
project. This document shall be updated during the project phase to reflect any amendments/
alterations.
In case of any conflict between the requirements of the referenced codes, standards and
specifications, the following order of precedence shall be applied. In all cases where more than
one code and/or standard and/or specification applies to the same conditions, the more stringent
shall apply.
a) The Contract
b) Algerian statutory requirements
c) Contracting Authority documents
d) Project Design Basis
e) All other Contracting Authority Technical Data
f) FEED ITB package documents
g) International codes, standards and specifications
In case of inconsistencies between the requirements of any of the aforementioned, then priority
shall be given in descending order (the contract first and International code last).
1.4 DEFINATIONS
1.5 TERMINOLOGY
The civil, structural and building works shall be designed to give the performance required for
the process with reference to the issued P&ID‟s, mechanical data sheets, piping layouts, cable
routing drawings and other applicable documentation.
The buildings and site layout are to conform to the contract document and drawings and are to be
in accordance with the requirements of Local Authorities.
The project design shall be in accordance with current Code, Regulations and Standards as given
in this document.
The scope of civil and structural work includes but not limited to the following activities:
Steel pipe rack structures and foundation
Steel flare support structures and foundation
Steel equipment support structures and foundation
Steel access platforms and cat-ladders
Equipment Foundations
Buildings and shelters for process equipment and support facilities
Roads and infrastructure
COMPANY‟S DOC. NO.
2 REFERENCE DOCUMENTS
The following codes and standards shall apply to this document. When an edition date is not
indicated for a code or standard, the latest edition shall apply.
R.N.V.99 D.T.R. C 2-4.7 Reglement Neige et Vent (Algerian Snow and Wind Code)
periodic excitation
NOTE: The above list is not exhaustive but merely informative. These shall not be considered
exclusive. Subject to CA approval, any authoritative code or reference may be employed where it
is considered necessary to ensure satisfactory design.
3 SITE CONDITION
The following are summary of environmental conditions relevant to the location of the Works.
3.1 CLIMATIC CONDITIONS
Elevation:
The Elevating of HGA is included between 145 m and 169 m.
Design Temperature:
Minimum Temperature : - 5 °C
Maximum Temperature (at shade) : 55 °C
Maximum Temperature (winter case) : 25 °C
Average Humidity:
Avg. Maximum Humidity : 50 %
Avg. Minimum Humidity : 20 %
Rainfall:
The annual rainfalls are negligible. However daily storms are possible.
Annual Rainfall : 120 mm
Maximum daily peak rainfalls (storm) : 45 mm
Design Mean hourly rainfall: 18 mm/hour
Snow:
Not applicable.
Earthquake:
Zone 0 as per RPA 99 (earthquake negligible)
Wind:
Main direction: From North-East to South-west
Reference wind speed: 31m/s (as per RNV 2013)
Wind pressure Zone: IV
Terrain category: I
COMPANY‟S DOC. NO.
Sand storm:
Often accompanied with the violent wind (particularly between March and May)
4 UNIT OF MEASUREMENT
All dimensions, quantities and units of measurement shown on drawings or used in calculations
shall be given in SI units unless otherwise specified.
5 LOADINGS
Unless otherwise defined by Piping Department, Pipes less than or equal to 12” (300mm) shall
be considered as a distributed load of 1.00 kPa over the gross area of the supporting floor.
requires otherwise, for checking uplift and components controlled by minimum loading, a
reduced level of cable tray load (i.e., the actual configuration) should be considered. Engineering
judgment shall be exercised in defining the dead load for uplift conditions.
For Future loading a uniform distributed loading of 1.70kpa to be considered for designated
Future area.
According to Hassi Messaoud Design Basis (Meteorological Data), structures exposed are
subject to a variation of temperature for this project as follows
Δ+T=+55 ºC
Δ-T=-5 ºC
Presuming stress free temperature/construction temperature as 25°C, structures shall be designed
for following temperature difference:
Difference in temperature (rise) = +55°C - 25°C = 30°C
Difference in temperature (fall) = -55°C + 25°C = -30°C
Following Friction load shall be considered for Local beam member design of Pipe rack,
For big bore lines (i.e. >12”), the Horizontal frictional load shall be estimated as below,
30% of vertical pipe operating load acting longitudinally for up to two pipes.
20% of vertical pipe operating load acting longitudinally for more than two and
up to four pipes.
10% of vertical pipe operating load acting longitudinally for more than four pipes.
For small bore lines (i.e.<=12”), the Horizontal frictional load shall be estimated as 10%
of vertical pipe operating load, acting in pipe longitudinal direction.
Friction load in transverse direction shall be 50% of friction load in longitudinal direction.
Horizontal friction load equal to 5% of the total pipe operating load shall be accumulated and
carried into pipe rack longitudinal beams, Plan Bracings, Columns, Braced anchor frames and
foundations.
Offices 3
Walkways in general (not used as operating) 2.5 (or 3kN point load)
Roof with access for maintenance only 1.0 (or 3kN point load)
NOTE: It is considered that blown sand will accumulate on top of beam (assumed 25 cm width)
where is contained with bearing bar of grating panel.
COMPANY‟S DOC. NO.
Semi-Trailer truck
HS20-44 = 8000 lbs (35,58 kN) in front between the two axles and two times 32000 lbs
(142,34 kN) in the rear between two axles and all at the wheel axis with a variable
distance between the axis of the two rear wheels of 14 to 30 feet (4,26 m and 9,15 m)
HS15-44 = 6000 lbs (26,68 kN) in front between the two axles and two times 24000 lbs
(106,75 kN) in the rear between two axles and all at the wheel axis with a variable
distance between the axis of the two rear wheels of 14 to 30 feet (4,26 m and 9,15 m)
With a maximum distance between the front and rear wheels axis not exceeding 14 feet
(4.26 m)
Culverts
Culverts and other constructions supporting road traffic shall be designed for Bc and Br load
systems of „‟Fascicule 61, Titre II‟‟, applicable to 3rd class bridges.
Southern Periphery
Dynamic wind pressure qp(z) = qref * Ce(z) N/m2 Cl. 2.3.1, DTR C 2-47
Reference wind pressure qref = 0.5 * ρ * Vref2 N/m2 Cl. 2.3.1, DTR C 2-47
Table A2, Annex -1, DTR
Wind Pressure Region = IV C 2-47
Exposure (Terrain category) = I Table 2.4, DTR C 2-47
Mass of air ρ = 1.2 kg/m3 Cl. 2.3.1, DTR C 2-47
Standard wind velocity Vref = 31 m/s Annex -1, DTR C 2-47
Reference wind pressure qref = 576.6 N/m2
Table for Coefficient of wind exposure (Ce) as per Table 2.3 & terrain category – I
Trolley beams 25
For davits, it is assumed that loads are lifted by means of a loose pulley block.
Crane runways and their supports shall be designed to carry vertical, transverse and longitudinal
loads. Crane loads shall be considered as impact loads. In accordance with ANSI/ ASCE 7
Sec.4.10, the following loads shall also be considered to determine the induced impact or
vibration force during crane operation.
The maximum vertical wheel load shall be increased by 25%.of the Lifting load
Lateral force on crane runway beams shall be 20% of the sum of lifted load, hoist and
trolley. The lateral force shall be assumed to act horizontally at the traction surface of a
runway beam, in either direction perpendicular to the beam, each rail will realize one half
of the load.
Longitudinal force on crane runway beams shall be 10% of the maximum wheel load
applied at the traction surface of a runway beam, in either direction parallel to the beam.
Dynamic Loads
Each structure shall be designed to withstand the effects of vibration and impact to which it may
be subjected. Each structure supporting a compressor, turbine, pump or other machinery having
significant dynamic unbalance shall be designed to resist the peak loads specified by the
supplier/manufacturer.
Vibration amplitudes of the supporting structure or foundation shall be kept within acceptable
limits for dynamic forces that occur during normal machine operation.
Reference standards:
DIN 4024: Machine Foundations: rigid foundations for machinery with periodic
excitation
VDI 2056: Assessment criteria for mechanical vibrations of machines
ISO 10816-1: Mechanical vibration - Evaluation of machine vibration by measurements
on non-rotating parts.
Data collection:
Machinery and equipment vibration is provided by suppliers.
Ground properties such as the dynamic reaction module are provided by the geotechnical
report.
Foundation design:
In general, unless noted otherwise by specific project documents, foundations are studied under
equivalent static loads as defined below.
COMPANY‟S DOC. NO.
- Under the effect of the equivalent static loads, the admissible soil pressure will be
reduced to a half of the allowable value. In case there are piled foundations, piles bearing
capacity will be reduced to a half of the allowable one.
- Foundations will be independent from the neighboring ones and a minimum gap of
20mm has to be kept between them.
- Foundations and structures different elements will be of a regular and constant shape
avoiding abrupt section changes.
- Slabs thickness will not be less than (0.6 + L / 30) meters, where L is the most important
dimension of the element.
- Posts slenderness λ has to be below 35.
- Dynamic amplitudes will be limited so as not to cause discomfort to operators.
Static loads:
The following static loads will be considered:
Centrifugal machines
- The weight of the machine and its auxiliary piping, platforms and other accessories
resting on the foundation.
- The vertical load will be increased up to 50% of the weight of the machine.
- Longitudinal and transversal horizontal loads equal to 25% of the weight of each part of
the machine applied in the CG of each part. These two horizontal forces are assumed
non-concurrent.
- For rigid foundations, the ratio of the mass of the foundation block on the mass of the
equipment shall be at least equal to 3.
- The eccentricity in two directions between the center of gravity of the equipment masses
and the center of gravity of the foundation shall not exceed 5% the size of the foundation.
Alternative machines
- The weight of the machine and its auxiliary piping, platforms and other accessories
resting on the foundation.
- The unbalanced forces and moments (quantity and position) defined by the machine
supplier.
- For rigid foundations, the ratio of the mass of the foundation block on the mass of the
equipment shall be at least equal to 5.
- The eccentricity in two directions between the center of gravity of the equipment masses
and the center of gravity of the foundation shall not exceed 5% the size of the foundation.
COMPANY‟S DOC. NO.
Dynamic analysis:
Next conditions have to be fulfilled.
Centrifugal machines
- The natural frequency of foundations will be outside the range 0.8 - 1.2 times the
machine frequency.
- The maximum allowable values of vibration velocities (effective) will be those in Annex
B of the ISO 10816-1 standard for a zone A and for each machine class.
Alternative machines
- For the calculation of primary amplitudes, the forces and moments of the first order will
be applied to the operating speed of the machine.
- For the calculation of the secondary amplitudes, forces and moments of second order will
be applied at twice the operating speed of the machine.
- Total amplitudes will be calculated combining primary and secondary amplitudes.
- The maximum displacement of any foundation edge should not exceed 0.05 mm in
absence of Vendor data.
- The natural frequency of foundations will be outside the range 0.7 - 1.3 times the
machine frequency.
Surge Load:
Surge loads may occur in some vessels or equipment. In such cases, the magnitude and direction
of the load will be given in the equipment specifications. The project process engineer shall
provide a list of equipment having surge loads.
Loads shall be combined to produce the most critical condition of loading for the sizing of
structural members and their connections. Loads that are combined shall be limited to those that
could reasonably be expected to occur simultaneously.
DEAD LOADS
ERECTION LOAD
Include
(Df)
OPERATION LOAD
Include Include
(Do)
THERMAL LOADS
Include Include Include Include
(T+, T-)
FRICTION LOAD
Include* Include*
(Ff)
LIVE LOADS
Include
LIVE LOADS (L) Include Include
50%
COMPANY‟S DOC. NO.
VEHICLES LOADS
Include Include
(Lv)
EXTREME WIND
Include
LOAD (Wxe, Wze)
SEISMIC LOADS
n/a n/a n/a n/a n/a
(Ex, Ez)
BUNDLE PULL
Include
LOAD (Bp)
DYNAMIC LOADS
Dynamic loads shall be used for dynamic analysis
(D)
All Load combination factors shall be in accordance to ASCE 07-2005: Minimum Design Loads
for Buildings and other Structures.
For Detail load combination refers Annexure-I.
Impact loads, maintenance loads and other short-time loads shall not be combined with wind
loads.
In designing a structural member subject to several maintenance loads, consideration shall be
limited to two crane or trolley loads acting simultaneously; and to one tube bundle pulling load.
The vertical load on structures handling loads by means of remote hoisting units shall include the
hoisting line pull together with the lifted load. The impact allowance shall be applied to this
combined vertical load.
COMPANY‟S DOC. NO.
6.1 GENERAL
All reinforced concrete design shall be designed in accordance with ACI 318-11 “Building Code
requirement for Reinforced Concrete”.
For further information, refer to the document 646W-PHMD-SP-ZC-90ZO002 “Specification for
Concrete”.
For material specification & concrete protection referring drawing for civil general notes 646W-
PHMD-DD-ZG-00ZO003 “General Notes – Civil”.
6.4 FOUNDATIONS
Soil Bearing Capacity
The Soil bearing capacity, foundation type and embedment depth shall be as per
recommendations provided in geotechnical investigation report.
Foundation Stability
The following rules are not applicable to reinforced concrete chimneys.
The stability check is done considering the water table effect (if applicable) as per geotechnical
report recommendation.
COMPANY‟S DOC. NO.
The check of stability against sliding shall neglect the earth passive pressure on vertical faces of
concrete constructions down to 500 mm under the finished grade level. Lateral resistance of
concrete paving and other grade coarse for roads, pavements, etc. shall not be considered, unless
specifically agreed by CA
Foundation shape
Minimum Compressed
Load combinations Square or
Circular or octagonal area (*) (%)
rectangular
K5≥ 1,5
K6≥ 3,0
Settlement
The allowable settlements for foundation are given in the table below:
Maximum total settlement
Foundation type Maximum differential settlement (mm)
(mm)
Process structures 25 10
Horizontal equipment 25 15
Vibrating Machinery 10 0
7 STEEL STRUCTURES
7.1 GENERAL
All structural steel design shall be designed in accordance with Load & Resistant factor design
(LRFD) of AISC.
Where headroom, access, or equipment arrangement will permit, wind and other lateral loads on
a steel structure shall preferably be carried to the foundations through vertical X-bracing or K-
bracing placed in the transverse and longitudinal column lines of the structure. As a second
choice, wind and other lateral loads on a structure should be transmitted to the foundations
through moment resistant frames in one direction and vertical X-braced or K-braced frames in
the other direction. The method of bracing selected for a structure should generally be used
throughout the structure.
Compression bracing for steel structures shall normally be designed with wide flange and
structural tee shapes. For tension bracing, single angle or structural tees may be used. Double
angle bracing, because of maintenance difficulties, is not permitted for either compression or
tension bracing. When using structural tees in compression, the design shall include bending
induced by eccentrically loaded connections.
Braces for structures subject to vibration from equipment shall be designed as compression
braces.
Horizontal bracing shall be provided in the plane of a floor, platform, or walkway, when
necessary to resist lateral loads or to increase the lateral stiffness of the floor, platform, or
walkway. Floor grating shall not be assumed to resist lateral loads in diaphragm action. Floor
plate should be investigated before it is considered to resist loads in diaphragm action.
In a floor system, beam compression flanges should be considered to be fully braced when a
concrete slab is cast to match the bottom face of the compression flanges on both sides, or when
chequered plate is bolted or welded to the compression flanges, or when grating or metal deck is
welded to the compression flanges. Grating shall normally be clipped or bolted and therefore
COMPANY‟S DOC. NO.
shall not be considered as adequate compression flange bracing. In such cases, additional vertical
and/or horizontal bracing in the floor system shall be provided.
Steel structures shall be designed so that the surfaces of all parts will be accessible for
inspection, cleaning and painting. Pockets for depressions which would hold water shall have
drain holes or be otherwise protected.
Where:
COMPANY‟S DOC. NO.
Slenderness coefficients:
The slenderness coefficient of supporting elements subjected to compression should not exceed
the following values:
Horizontal braces will provide buildings stability. These horizontal bracings vertical size should
not exceed L / 90.
7.3 CONNECTIONS
Shop connections shall be welded as far as possible and field connections bolted. However, when
require, welded field connections can be used e.g. for miscellaneous steel supports.
In general all bolted joints shall be made using Grade 8.8 bolts. The use of grade 6.8 bolts shall
be restricted to minor connections as mentioned below.
Bearing type connection shall be used for all structural steel connections.
COMPANY‟S DOC. NO.
Simple connections shall have a minimum of two bolts minimum. Rigid connections shall have a
minimum of four bolts.
Moment connections can be bolted or welded type depending on the type structure and situation.
The minimum thickness of any structural steel plate or bar shall be 10 mm.
Gusset plates shall not be thinner than the members to be connected, and shall have a thickness
of at least 10 mm for major connection and 8mm for truss and bracing connections.
The maximum throat size of fillet welds shall be minimum thickness of the elements to join. The
minimum electrode yield strength shall be maximum yield strength of the materials to join. All
structural strength welding shall be continuous. Minimum fillet weld size shall be 6 mm (leg
length) for strength welds unless otherwise noted on specific drawings or governed by connected
element‟s thickness. Seal welds may be 3 mm minimum fillet weld.
Welding for all shop and field structural steel connections shall be in accordance with NF P 22-
470 or AWS D1.1. All welds shall be continuous.
7.4 FIREPROOFING
Fire Protection should be applied to structures in Fire Hazard Area and will be applied to column
and beams according with the Fire Proofing Philosophy. Fire protection will also be applied to
main members supporting equipment. A minimum of 2 hours rating of fireproofing up to 12m
height will be applied according to the UL 1709.
Lightweight cementious product 40mm minimum thick applied to all other areas (density 7.75
kN/m³ approx.).
The CONTRACTOR shall indicate the extent of fire protection on the steelwork general
arrangement drawings and for vessel skirts.
CONTRACTOR shall submitted standard fire proofing drawings used in design to the CA for
their approval.
RC Pipe culvert (300 dia. minimum) with concrete encasement shall be used for road crossing
drainage. Flow and sizing of pipes and channels shall be calculated by modified Manning‟s
equation.
It is assumed that independent drainage facilities are to be provided for the LPG extraction plant
and there is not tie up or integration required with the adjacent TCF facilities.
8.2 RAINFALL DATA
Average Annual Rainfall : 120mm.
Maximum rainfall / day : 28mm.
Design rainfall /day : 45mm.
Designs mean hourly rainfall : 18mm/hour.
Q = C x I x A, in which;
COMPANY‟S DOC. NO.
Capacity of ditches and head loss in sewer pipes shall be calculated by the Manning Formula:
Q = A*(1/n)*R2/3 *S1/2;
Where:
Q = Discharge Capacity (m3/sec).
n = 0.013 for concrete and Steel sewer pipe.
= 0.018 for lined ditches.
= 0.025 for unlined maintained ditches.
A = Flow area (m2).
R = Hydraulic Radius = A/P, where P = wetted perimeter (m).
S = Gradient.
PVC water stops shall be used for all construction joints subject to containment of water as
follows:
230mm minimum, serrated with centre bulb where joint is subject to movement.
150mm minimum, serrated without centre bulb where joint will not be subjected to movement.
All Roads inside the GOSP are Primary roads (6m width)
The primary plant roads shall have an asphalt wearing surface that is 6m width along with 1.5m
shoulder on both sides. Secondary plant road shall be 4m wide with 1.5m shoulder on both sides.
Service Roads/Gypsum Road shall be 4.0m wide without shoulder.
No sidewalk adjacent to roads shall be provided.
All roads, which require heavy equipment movement during operation/maintenance of plant,
shall be of heavy duty asphalt road having minimum 6m width with 1.5m shoulder on both sides.
The crown of all roads shall be 150mm above highest point of adjacent finished ground level.
The paved areas adjacent to the roads shall have a smooth transition to edge of road.
All roads shall be constructed off of the sub-grade by filling to the proper lines, cross-falls and
grades.
COMPANY‟S DOC. NO.
Locally available gypsum may be used as sub base. Fine material/dust and other unsuitable
material shall not be used. Gypsum material known locally as “fish-fish” shall not be used.
In the case of soft gypsum/limestone, mechanical attrition during extraction will be sufficient to
bring the extracted materials to the size of pieces enabling them to be used. Material shall be
used to achieve the maximum particle size uniformity.
Contractor shall locate source(s) of gypsum and submit samples and test and laboratory results
(according CTC recommendation) to Company for approval prior to stockpiling or filling. CBR
values in accordance with ASTM D 1883 shall also be submitted.
Special traffic travelling areas for transport trucks, cranes, special equipment, and fork lift trucks
shall be designed using manufacturer's loading for anticipated equipment.
The final thickness of the sub grade, sub base, base course, wearing course shall be as per the
requirement of the design.
9.3 RADIUS
Minimum radii of edge of paving or surfacing for 90 degrees intersection shall be:
4m wide road (Service Roads/Gypsum Road) - 4m
4m wide road (Secondary Roads) - 4m
6m wide road (Primary Roads) - 6m
Where junctions involve different road types, radii shall be as for narrower road type.
inclined outward. The gap between fence and ground shall not exceed 0.10m. The concrete
footing of fence post shall be extended at least 0.60m into the ground and shall have at least the
same weight as the post with a minimum of 250N. Gates shall be of swinging type.
In the Gathering layouts and Valves Stations layouts the fence will be single. Only the one with
tube section galvanized posts with a wire mesh will be installed.
At the designated locations identified on the drawings, sections of the TCF facility fencing shall
be removed and replaced by access gates. The TCF fence and new gates shall be fully connected
and integrated to ensure the full integrity and security. If necessary, installation of additional
fence posts, fabric, and tension bars, diagonal bracing and extension arms shall be provided as
necessary.
Concrete paving used in areas not subject to vehicular traffic or other heavy loading shall be
constructed with a minimum thickness of 100mm, reinforced with single layer welded wire
fabric, and provided with a stable, well-compacted base. The minimum size of reinforcement
shall be 6mm steel wire fabric 150 x 150mm, material A193.
10 JOINTS
10.1 EXPANSION JOINTS
Expansion joints are required where floor slabs must be isolated structurally from other building
elements to avoid differential horizontal and vertical movements caused by vibrating equipment.
These joints shall be placed at junctions with walls, columns, machine foundations, or points of
restraints, such as drain pipes and piers protecting through the slab. These joints shall consist of
a 12mm thick strip of asphalt impregnated fibre sheet and extend the full depth of the joint.
Reinforcement bars shall not penetrate the isolation joint. To be provided at maximum 12m
centres.
those locations where cracking may be expected, e.g. at re-entrant corners where bases, plinths,
manholes, etc. pass through the paving.
In addition contraction and expansion joints shall be provided to suit the ambient temperature
range for the location.
ANNEXURE – I
LOAD COMBINATIONS
COMPANY’S DOC. NO.
PIPERACK
LOAD COMBINATION FOR SERVICEABILITY CHECK
* Friction load for global members ( long beam, plan bracings, column, vertical bracing and foundation) shall be 5% of operating load in longitudinal direction and Friction Load in transverse
direction shall be 50% of friction load in longitudinal direction
COMPANY’S DOC. NO.
PIPERACK
NOTE: Sand load is considered in Live load case as any one of these loads shall be applicable at a time.
* Friction load for global members ( long beam, plan bracings, column, vertical bracing and foundation) shall be 5% of operating load in longitudinal direction and Friction Load in transverse
direction shall be 50% of friction load in longitudinal direction
COMPANY’S DOC. NO.
SHELTER
EMPTY
CONDITIO NORMAL CONDITION CRANE LOAD CONDITION
N
MARK DESCRIPTION
DL+0.75L DL+TL+CV DL+TL+CV
0.6DL+TL+ DL+TL+W DL+LL+T DL+TL+CV
L+0.75WL +CL+0.5WL +CT+0.5WL
WL L L +LL
+TL +LL +LL
NOTE: Sand load is considered in Live load case as any one of these loads shall be applicable at a time.
COMPANY’S DOC. NO.
SHELTER
EMPTY
CONDITIO NORMAL CONDITION CRANE LOAD CONDITION
N
MARK DESCRIPTION
1.2DL+1.2 1.2DL+1.2T 1.2DL+1.2T 1.2DL+1.2T 1.2DL+1.2T 1.2DL+1.2T 1.2DL+1.2T
0.6DL+1.2T 1.2DL+1.2 1.2DL+1.2
TL+LL+1.6 L+1.6LL+0. L+1.6LL+1. L+1.6LL+1. L+1.6LL+1. L+LL+0.8W L+LL+0.8W
L+1.6WL TL+1.6WL TL+1.6LL
WL 8WL 6CV 6CV+1.6CL 6CV+1.6CT L+CV+CL L+CV+CT
DL DEAD LOAD 0.6 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
TL THERMAL LOAD 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
LL LIVE LOAD 1.6 1 1.6 1.6 1.6 1.6 1 1
WL NORMAL WIND LOAD 1.6 1.6 1.6 0.8 0.8 0.8
CV CRANE LOAD VERTICAL 1.6 1.6 1.6 1 1
CL CRANE LOAD HORIZONTAL (LONG) 1.6 1
CT CRANE LOAD HORIZONTAL (TRNV) 1.6 1
NOTE: Sand load is considered in Live load case as any one of these loads shall be applicable at a time.
COMPANY’S DOC. NO.
VERTICAL VESSEL
LOAD COMBINATION FOR SERVICEABILITY CHECK
MARK DESCRIPTION
0.9DL+0.9EL+ 0.9DL+0.9EL+L 1.2DL+1.2EO 1.2DL+1.2EO 1.2DL+1.2ET+0.5
1.4DL+1.4EO 1.4DL+1.4ET
1.6WL L+1.6WL +1.6LL +LL+1.6WL LL+0.528WL
HORIZONTAL VESSEL
LOAD COMBINATION FOR SERVICEABILITY CHECK
EMPTY CONDITION NORMAL CONDITION TEST CONDITION
MARK DESCRIPTION 0.9DL+0.9EL DL+EO+T DL+EO+T DL+EO+TF+W DL+EO+0.75L DL+ET+0.5L
DL+EL+BP DL+ET
+WL F F+LL L L+0.75WL L+.33WL
DL DEAD LOAD 0.9 0.9 1.2 1.4 1.2 1.2 1.2 1.4 1.2
EL ERECTION LOAD OF PIPING/EQUIPMENT 0.9 0.9 1.2
EO OPERATING LOAD OF PIPING/EQUIPMENT 1.4 1.2 1.2 1.2
ET TEST LOAD OF PIPING/EQUIPMENT 1.4 1.2
TF THERMAL FRICTION LOADS 1.4 1.2 1.2
BP BUNDLE PULL 1.6 1.6
LL LIVE LOAD 1.6 1 0.5
WL WIND LOAD 1.6 1.6 1.6 0.528
COMPANY’S DOC. NO.
TANK FOUNDATION
LOAD COMBINATION FOR SERVICEABILITY CHECK
DL DEAD LOAD 1 1 1 1 1 1 1 1 1 1
EL ERECTION LOAD OF PIPING/EQUIPMENT 1 1 1
EO OPERATING LOAD OF PIPING/EQUIPMENT 1 1 1 1 1
ET TEST LOAD OF PIPING/EQUIPMENT 1 1
Pi INTERNAL PRESSURE 1 0.4 0.4
Pt TEST PRESSURE 1 1
Pe EXTERNAL PRESSURE 0.4 1 0.4 1 0.4
WL WIND LOAD 1 1 1 1 0.33
.
COMPANY’S DOC. NO.
UNDERGROUND PIT
LOAD COMBINATION FOR SERVICEABILITY CHECK
EARTH +
MAX. LIQUID MAX. EARTH BOUYOANCY
MARK DESCRIPTION VEHICULAR
PRESSURE PRESSURE CHAECK
PRESSURE
DL DEAD LOAD 1 1 1 1
EP EARTH PRESSURE 1 1
ET VEHICULAR LOAD PRESSURE SURCHARGE 1
LP LIQUID PRESSURE 1
EARTH +
MAX. LIQUID MAX. EARTH
MARK DESCRIPTION VEHICULAR EMPTY
PRESSURE PRESSURE
PRESSURE