en

Service manual
(20
Wheel loader
(10 points)
L506 - L510, L507S, L509S
L514 Stereo / Tier IIIA
(10
 en
Service manual
(20
Wheel loader
(10 points)
L506 - L510, L507S, L509S
L514 Stereo / Tier IIIA
(10

Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH

Dr. Hans Liebherr – Straße 4

A – 5500 BISCHOFSHOFEN, AUSTRIA

Product identification
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L506 L507 L508 L509 L510 L507S L509S L514
Construction number: 1108 1109 1111 1112 1114 1110 1113 1115
Serial number: 19047 19047 19047 19047 19047 19047 19047 21019

Document identification
Order number: 10471543
Author: LBH / T-DOK department
Document version: 01
Manual number:
Owner:
 Foreword

Target group This Service Manual has been written for those whose job it is to make sure
that the machines remain operational on a daily basis. This specifically
includes the mechanics and workshop specialists at Liebherr dealers and
Liebherr branch offices.

Contents In the first chapter you will find information about safety regulations as well
as specifications of the special tools needed for maintenance and repair.
Chapter 2 provides an overview of all important technical data for the entire
machine and the individual assemblies.
The following chapter, entitled Maintenance, contains the maintenance and
inspection schedule, inspection and setting logs, lubrication schedules and
filling quantity tables, a description of maintenance procedures and speci-
fications for prescribed lubricants and fuels.
The technical description of the machine in the following chapters is divided
into 15 functional groups. The design, function, and technical data for each
group, component and part are explained.

How to use this manual This manual describes a variety of types and finished forms. In general, this
information applies to the types and serial number groups specified in the
footnotes. One exception is that specific type and serial number data are
indicated at the beginning of each section (e.g. the technical specifications of
the components).
Whenever possible, parts and components are supplemented by indication
of the identification number in the heading.
This manual is available in German, English, French, Spanish, Italian and
Russian.

Working instructions It is imperative that safety regulations be observed with all tasks done on the
machine. You will find information on this in the General Information
chapter.
A complete set of tools in perfect condition is required for work on the
machine, along with any special tools that might be needed. Absolute
cleanliness must be observed with all tasks!
Sealing material such as O-rings and surface seals should be replaced
whenever repairs are carried out.

DVD edition We would particularly like to draw your attention to the fact that this book is
available not only in printed form, but also as an electronic document on
DVD (Lidos).
 General information 1
Product description 2
Maintenance 3
Diesel engine 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles, drive shafts 12
Machine frame, ballast weight 13
Central lubrication system 14
Covering, cab access 15
Cab, heating, air-conditioning 16
Lift arm, quick-change device 17
Attachments, accessories 18
Repair work, troubleshooting 19
Options 20
 1 General Information
1.0

Chapter contents
1 General Information ............................................................ 1.0-1

1.1 Safety regulations ...........................................................................1.0-1

1.1.1 Introduction...........................................................................1.0-1
1.1.2 Overview of the safety regulations .......................................1.0-2

1.2 Special tools for maintenance and repair work...............................1.0-1

1.2.1 Special tools in general ........................................................1.0-1
1.2.2 Special tools for hydraulic cylinders .....................................1.0-1
1.2.3 Special tools for electronics..................................................1.0-2
1.2.4 Special tools for axles...........................................................1.0-2
1.2.5 Special tools for the central lubrication system ....................1.0-3
1.2.6 Special tools for the air conditioning system ........................1.0-3
1.2.7 Special tools for cab windows ..............................................1.0-3

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MJFCIFSS
Service Manual General Information
Safty regulations

1.1 Safety regulations

Working on the machine poses safety risks to the operator, driver or
maintenance engineers. You can prevent risks and accidents by regularly
reading and observing the various safety instructions.
This is especially important for personnel who only occasionally work on the
machine, for example, carrying out rigging or maintenance work. The safety
regulations listed below, if conscientiously followed, will ensure your own
safety and that of others, and will prevent the machine from being damaged.
Whenever tasks which could cause danger to personnel or damage to the
machine are described, the necessary safety precautions are explained in
this manual.
These are indicated by the headings Danger, Warning or Caution.

1.1.1 Introduction
1. The symbols below have the following meanings:

Danger
Risk of personal injury.
Denotes an impending dangerous situation which can lead to serious injury
or death if not avoided.
Note the warning.

Warning
Risk of personal injury.
Denotes a potentially dangerous situation which can lead to serious injury or
death if not avoided.
Note the warning.

Caution
Risk of personal injury.
Denotes a potentially dangerous situation which can lead to slight injury if
not avoided.
Note the warning.

Caution
Risk of damage to the machine.
Denotes actions or circumstances which may result in damage to the machine.
Note the warning.

Note
Useful information
Denotes information on correctly handling the machine and the lubricants
and fuels used.
Observe the instructions.

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General Information Service Manual
Safety regulations

2. Observance of these instructions does not exempt you from following

any additional rules and guidelines that may apply
The following should also be observed:
– The safety rules in force at the operating site
– Legally enforceable road traffic regulations
– Guidelines issued by trade associations

1.1.2 Overview of the safety regulations

A detailed description of these can be read in the relevant section of the
safety regulations chapter in the operating manual.
The following sections are included in the operating manual:

1 Introduction
2 General safety regulations
3 Proper use
4 Decals on the machine
5 Instructions on preventing crushing injuries and burns
6 Instructions on preventing fires and explosions
7 Safety instructions for start-up
8 Safety precautions during start-up
9 Instructions for safe working
10 Safety instructions for driving on slopes
11 Parking safely
12 Transporting the machine safely
13 Towing the machine safely
14 Measures for ensuring safe maintenance
15 Safety instructions for working on machines with hydro accumulators
16 Safety instructions for welding work on the machine
17 Instructions for working safely on the working attachment
18 Safety instructions for transporting the machine by crane
19 Safe maintenance of hydraulic hoses and hose lines
20 Attachments and accessories
21 Protection against vibrations

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Service Manual
1.2 Special tools for maintenance and
1.2.1
Description
Digital second thermometer
Anti-freeze and battery tester
24 volt vacuum pump
12 to 24 volt transformer
Filling and testing device
with case
Manometer 0 - 40 bar
Manometer 0 - 250 bar
Manometer 0 - 600 bar
Manometer connection
High pressure hose 1500 mm
High pressure hose 4000 mm
Screw connection M 10 x 1
Draining hose
Drain piece
Safety cap SW 10
Safety cap SW 13
Safety cap SW 17
Safety cap SW 19
Safety cap SW 17
1.2.2
Description
Assembly sleeve 70 mm
Expansion sleeve 70 mm
Assembly sleeve 90 mm
Expansion sleeve 90 mm
Assembly sleeve 80 mm
Expansion sleeve 80 mm
Assembly sleeve 100 mm
Expansion sleeve 100 mm
Assembly sleeve 110 mm
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General Information
Special tools for maintenance and repair work
repair work
Special tools in general
ID no. Use Remarks
For measuring temperature
7020372 All wheel loaders
during adjustments
For checking the acidity concentration
7408922 All wheel loaders (battery charging state) and for
checking the anti-freeze
7408148 All wheel loaders For avoidance of oil losses
6905469 L506 - L514 For use of the vacuum pump
8145359 All wheel loaders For checking the hydro accumulator
7361288 All wheel loaders For checking the hydraulic pressure
5002932 All wheel loaders For checking the hydraulic pressure
5002866 All wheel loaders For checking the hydraulic pressure
7002436 All wheel loaders Connection for the manometer
7002475 All wheel loaders High pressure hose for manometer
7009134 All wheel loaders High pressure hose for manometer
5005180 All wheel loaders For checking the hydraulic pressure
7005660 All wheel loaders For draining of oil via a drain valve
7402657 All wheel loaders For the draining hose
For securing the valves on the variable
7009315 All wheel loaders
adjustment motor
7615515 All wheel loaders For securing the valves on the pumps
7615589 All wheel loaders For securing the valves on the pumps
7009317 All wheel loaders For securing the valves on the pumps
For securing the valves on the
7622068 All wheel loaders
control block
Special tools for hydraulic cylinders
ID no. Use Remarks
Steering cylinder L506 -
9110556 For fitting the seals
L510
Steering cylinder L506 -
9110402 For fitting the seals
L510
9227161 Steering cylinder L514 For fitting the seals
9227162 Steering cylinder L514 For fitting the seals
Lift cylinder L506, L507
9227165 Tilt cylinder L506, L507, For fitting the seals
L514 - P
Lift cylinder L506, L507
9227166 Tilt cylinder L506, L507, For fitting the seals
L514 - P
Lift cylinder L508 - L510
9998626 For fitting the seals
Tilt cylinder L508 - L510
Lift cylinder L508 - L510
9110405 For fitting the seals
Tilt cylinder L508 - L510
Lift cylinder L514 - Z
9170509 For fitting the seals
Tilt cylinder L514 - Z
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General Information Service Manual
Special tools for maintenance and repair work

Description ID no. Use Remarks

Lift cylinder L514 - Z
Expansion sleeve 110 mm 9170511 For fitting the seals
Tilt cylinder L514 - Z
Bearing head assembly Steering cylinder L506 -
9237826 For fitting the piston rod bearing
spanner 58/8 mm L510
Bearing head assembly Lift cylinder L506, L507
9210219 For fitting the piston rod bearing
spanner 70/8 mm Tilt cylinder L506, L507
Bearing head assembly Lift cylinder L508 - L510
9238020 For fitting the piston rod bearing
spanner 80/12 mm Tilt cylinder L508 - L510
Special socket 93011858 Quick coupler L506 -L510 For loosening and tightening the sleeve

1.2.3 Special tools for electronics

Description ID no. Use Remarks
For measuring voltage, current,
Digital multimeter 8502956 All wheel loaders
resistance and frequency
Test probe, red 884191214 All wheel loaders For testing DEUTSCH plugs
Test probe, black 884191114 All wheel loaders For testing DEUTSCH plugs
Magnet tester 8145743 All wheel loaders For checking solenoid valves
Stripping and crimping pliers
8460263 All wheel loaders For MATE-N-LOK plug connectors
0.5 – 6.0 mm2
Insertion tool 8145432 All wheel loaders For MATE-N-LOK plug connectors
Piston mounting tool 7366655 All wheel loaders For MATE-N-LOK plug connectors
Crimping pliers 8503647 All wheel loaders For DEUTSCH plug connectors
Wedge extractor tool 7026267 All wheel loaders For DEUTSCH plug connectors
Extraction tool size 12 for pin
8145674 All wheel loaders For DEUTSCH plug connectors
and bushing
Extraction tool size 16 for pin
8145673 All wheel loaders For DEUTSCH plug connectors
and bushing
Extraction tool size 20 for pin
8503630 All wheel loaders For DEUTSCH plug connectors
and bushing
For communicating with the control
EMT data cable 9067426 L506 - L514
electronics
For communicating with the wheel
Adapter cable RS232<>USB 693190714 All wheel loaders loader electronics if there is an error with
the RS232 interface on the notebook.
For communicating with the control
USB dongle 10333608 L506 - L514
electronics

1.2.4 Special tools for axles

Description ID no. Use Remarks
Front axle L507s, For relieving the disc springs and for
Hand pump 8145835
L509s, L514 testing the tightness of the disc brakes
Front axle For inspecting the wear on the wet disc
Feeler gauge 8145535
L507s, L509s, L514 brake (T1-2313)
Front axle For installing the shaft seal ring in the hub
Driver, Øa=150 mm 10220615
L506 - L508, L507s (T2-2384)
Rear axle For installing the shaft seal ring in the hub
Driver, Øa=205 mm 10220622
L506 - L508, L507s (T15-4266)
Axles For installing the shaft seal ring in the axle
Driver, Øa=62 mm 10220616
L506 - L508, L507s casing (T3-2387)
Axles L506 - L514, For gripping whilst installing or removing
Set of 5 spanners 10220617
L507s, L509s the bevel gear shaft (T5-2386)

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Service Manual
Description
Slotted nut spanner with
3 adapters
Driver, Øa=66 mm
Driver, Øa=185 mm
Slotted nut spanner
Handle for driver
Slotted nut spanner
with adapter
Slip bushing, Øa=33 mm
Thrust bolt
Driver, Øa=62.5 mm
Driver, Øa=90 mm
1.2.5
Description
Filling press
Filling connection
Central lubrication BEKA MAX
Data cable + software
Central lubrication Gröneveld
data cable
Central lubrication Gröneveld
plug adapter
1.2.6
Description
Vacuum pump
4-valve test fitting
Filling hose blue 1500 mm
Filling hose yellow 1500 mm
Filling hose red 1500 mm
Car coupling 253a
Car coupling 254a
1.2.7
Description
Complete tool box with
suction pads
L506 - 1108 / from 22400
L506 - 1109 / from 22400
L508 - 1111 / from 22400
L509 - 1112 / from 22400
General Information
Special tools for maintenance and repair work
ID no. Use Remarks
Axles For removing and fitting the bevel gear
10220618
L506 - L508, L507s shaft and differential (T6-1332)
Rear axle For installing the axle seal ring in the axle
10220621
L506 - L508, L507s casing (T14-4210)
Axles For installing the shaft seal ring in the hub
10220623
L509 - L514, L509s (T10-3502)
Axles For removing and fitting the differential
10220633
L509 - L514, L509s gear (T13-3333)
Axles L506 - L514,
10220624 Required for holding the driver
L507s, L509s
Axles For removing and fitting the bevel gear
10220626
L509 - L514, L509s shaft (T22-3317/A)
For installing the 100 % lockout piston
10220627 Front axle L509s
(T29-3543)
For tightening the 100 % lockout spring
10220628 Front axle L509s
(T30-2316)
Front axle For installing the shaft seal ring in the axle
10220631
L509 - L514, L509s casing (T34-2322)
Rear axles For installing the shaft seal ring in the
10220632
L509 - L514, L509s bearing bushing of the axle (T5-3342)
Special tools for the central lubrication system
ID no. Use Remarks
10009239 All wheel loaders For quickly filling the
7029283 All wheel loaders Reservoir
For inspecting the
10008427 All wheel loaders
Central lubrication system
For inspecting the
7624289 All wheel loaders
Central lubrication system
For inspecting the
7624290 All wheel loaders
Central lubrication system
Special tools for the air conditioning system
ID no. Use Remarks
For evacuating the air conditioning
7027552 All wheel loaders
system
For testing, evacuating and filling the air
7027558 All wheel loaders
conditioning system
7027553 All wheel loaders For the test fitting
7027554 All wheel loaders For the test fitting
7027555 All wheel loaders For the test fitting
7027556 All wheel loaders For the test fitting
7027557 All wheel loaders For the test fitting
Special tools for cab windows
ID no. Use Remarks
10021147 All wheel loaders For installing and removing windows
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General Information Service Manual
Special tools for maintenance and repair work

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 2 Product description
2.0

Chapter contents
2 Product description ............................................................. 2.0-1

2.1 Technical data ................................................................................2.1-1

2.1.1 Complete machine................................................................2.1-1
2.1.2 Diesel engine......................................................................2.1-12
2.1.3 Cooling system ...................................................................2.1-18
2.1.4 Travel hydraulics ................................................................2.1-19
2.1.5 Working hydraulics .............................................................2.1-23
2.1.6 Steering system..................................................................2.1-28
2.1.7 Brake system......................................................................2.1-30
2.1.8 Electrical system.................................................................2.1-31
2.1.9 Transfer gear ......................................................................2.1-32
2.1.10 Axles and cardan shaft .......................................................2.1-33
2.1.11 Machine frame and ballast weight......................................2.1-38
2.1.12 Automatic central lubrication system..................................2.1-39
2.1.13 Cab, heating and air conditioning.......................................2.1-40
2.1.14 Lift arms and quick-change device.....................................2.1-41
2.1.15 Equipment and accessories ...............................................2.1-43

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Service manual Product description
Technical data

2.1 Technical data

2.1.1 Complete machine
Valid for: L506 - 1108 / from 22400
The values stated refer to the standard version of the machine:
– With 365 / 70 R18 tyres
– Tipping loads and weights include all lubricants, full fuel tank, ROPS/
FOPS cab and driver.

Description Value Unit

Bucket capacity as per ISO 7546 0.8 m³
Bucket width 1900 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2550 mm
and 45° tilt-out angle
B Dump height 2872 mm
C Maximum bucket base height 3011 mm
D Maximum bucket pivot point height 3211 mm
E Maximum bucket top height 4040 mm
F Reach at maximum lifting height and 818 mm
42° tilt-out angle
Fmax. Range at 42° tilt-out angle 1517 mm
G Digging depth 80 mm
H Height above cab 2725 mm
I Height above exhaust 2600 mm
J Ground clearance 295 mm

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Product description Service manual
Technical data

Description Value Unit

K Wheel base 2150 mm
L Overall length 5295 mm
Turning radius over bucket outer edge 3690 mm
Lifting force (SAE) 39 kN
Breakout force (SAE) 43 kN
Tipping load when straight 3540 kg
Tipping load articulated at 30° 3231 kg
Angle of articulation (to each side) 30 °
Operating weight 5160 kg
Tractive force 4587 daN
Travel speed in travel range 1, forward 0–6 km/h
and reverse
Travel speed in travel range 2, forward 0–20 km/h
and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L507 - 1109 / from 22400

The values stated refer to the standard version of the machine:
– With 365 / 70 R18 tyres
– Tipping loads and weights include all lubricants, full fuel tank, ROPS/
FOPS cab and driver.

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Service manual Product description
Technical data

Description Value Unit

Bucket capacity as per ISO 7546 0.9 m³
Bucket width 2050 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2550 mm
and 45° tilt-out angle
B Dump height 2872 mm
C Maximum bucket base height 3011 mm
D Maximum bucket pivot point height 3211 mm
E Maximum bucket top height 4040 mm
F Reach at maximum lifting height and 818 mm
42° tilt-out angle
Fmax. Range at 42° tilt-out angle 1517 mm
G Digging depth 80 mm
H Height above cab 2725 mm
I Height above exhaust 2600 mm
J Ground clearance 295 mm
K Wheel base 2150 mm
L Overall length 5295 mm
Turning radius over bucket outer edge 3690 mm
Lifting force (SAE) 44 kN
Breakout force (SAE) 48 kN
Tipping load when straight 3836 kg
Tipping load articulated at 30° 3501 kg
Angle of articulation (to each side) 30 °
Operating weight 5240 kg
Tractive force 4593 daN
Travel speed in travel range 1, forward 0–6 km/h
and reverse
Travel speed in travel range 2, forward 0–20 km/h
and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L508 - 1111 / from 22400

The values stated refer to the standard version of the machine:
– With 405 / 70 R18 tyres
– Tipping loads and weights include all lubricants, full fuel tank, ROPS/
FOPS cab and driver.

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Product description Service manual
Technical data

Description Value Unit

Bucket capacity as per ISO 7546 1.0 m³
Bucket width 2100 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2555 mm
and 45° tilt-out angle
B Dump height 2896 mm
C Maximum bucket base height 3035 mm
D Maximum bucket pivot point height 3235 mm
E Maximum bucket top height 4115 mm
F Reach at maximum lifting height and 817 mm
42° tilt-out angle
Fmax range at 42° tilt-out angle 1515 mm
G Digging depth 56 mm
H Height above cab 2749 mm
I Height above exhaust 2624 mm
J Ground clearance 319 mm
K Wheel base 2150 mm
L Overall length 5371 mm
Turning radius over bucket outer edge 3820 mm
Lifting force (SAE) 48 kN
Breakout force (SAE) 49 kN
Tipping load when straight 4190 kg
Tipping load articulated at 30° 3824 kg
Angle of articulation (to each side) 30 °

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Service manual Product description
Technical data

Description Value Unit

Operating weight 5480 kg
Tractive force 4364 daN
Travel speed in travel range 1, forward 0–6 km/h
and reverse
Travel speed in travel range 2, forward 0–20 km/h
and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L509 - 1112 / from 22400

The values stated refer to the standard version of the machine:
– With 405 / 70 R18 tyres
– Tipping loads and weights include all lubricants, full fuel tank, ROPS/
FOPS cab and driver.

Description Value Unit

Bucket capacity as per ISO 7546 1.1 m³
Bucket width 2200 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2641 mm
and 45° tilt-out angle
B Dump height 3000 mm
C Maximum bucket base height 3139 mm
D Maximum bucket pivot point height 3339 mm
E Maximum bucket top height 4235 mm
F Reach at maximum lifting height and 909 mm
42° tilt-out angle

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Product description Service manual
Technical data

Description Value Unit

Fmax. Range at 42° tilt-out angle 1640 mm
G Digging depth 95 mm
H Height above cab 2750 mm
I Height above exhaust 2625 mm
J Ground clearance 335 mm
K Wheel base 2300 mm
L Overall length 5760 mm
Turning radius over bucket outer edge 4150 mm
Lifting force (SAE) 54 kN
Breakout force (SAE) 55 kN
Tipping load when straight 4645 kg
Tipping load articulated at 30° 4225 kg
Angle of articulation (to each side) 30 °
Operating weight 6080 kg
Tractive force 5592 daN
Travel speed in travel range 1, forward 0–6 km/h
and reverse
Travel speed in travel range 2, forward 0–20 km/h
and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L510 - 1114 / from 22400

The values stated refer to the standard version of the machine:
– With 405 / 70 R20 tyres
– Tipping loads and weights include all lubricants, full fuel tank, ROPS/
FOPS cab and driver.

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Service manual Product description
Technical data

Description Value Unit

Bucket capacity as per ISO 7546 1.2 m³
Bucket width 2330 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2676 mm
and 45° tilt-out angle
B Dump height 3035 mm
C Maximum bucket base height 3174 mm
D Maximum bucket pivot point height 3374 mm
E Maximum bucket top height 4270 mm
F Reach at maximum lifting height and 874 mm
42° tilt-out angle
Fmax range at 42° tilt-out angle 1605 mm
G Digging depth 60 mm
H Height above cab 2785 mm
I Height above exhaust 2660 mm
J Ground clearance 370 mm
K Wheel base 2300 mm
L Overall length 5760 mm
Turning radius over bucket outer edge 4190 mm
Lifting force (SAE) 60 kN
Breakout force (SAE) 62 kN
Tipping load when straight 5036 kg
Tipping load articulated at 30° 4581 kg
Angle of articulation (to each side) 30 °
Operating weight 6250 kg

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Technical data

Description Value Unit

Tractive force 5002 daN
Travel speed in travel range 1, forward 0– 6 km/h
and reverse
Travel speed in travel range 2, forward 0–20 km/h
and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L507 - 1110 / from 22400

The values stated refer to the standard version of the machine:
– With 365 / 70 R18 tyres
– Including all lubricants
– With a full tank
– With ROPS/FOPS cab and driver

Description Value Unit

Bucket capacity as per ISO 7546 0.9 m³
Bucket width 2050 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2550 mm
and 45° tilt-out angle
B Dump height 2872 mm
C Maximum bucket base height 3011 mm
D Maximum bucket pivot point height 3211 mm
E Maximum bucket top height 4040 mm

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Service manual Product description
Technical data

Description Value Unit

F Reach at maximum lifting height and 818 mm
42° tilt-out angle
Fmax. Range at 42° tilt-out angle 1517 mm
G Digging depth 80 mm
H Height above cab 2725 mm
I Height above exhaust 2600 mm
J Ground clearance 295 mm
K Wheel base 2150 mm
L Overall length 5295 mm
Turning radius over bucket outer edge 3690 mm
Lifting force (SAE) 44 kN
Breakout force (SAE) 48 kN
Tipping load when straight 3836 kg
Tipping load articulated at 30° 3501 kg
Angle of articulation (to each side) 30 °
Operating weight 5240 kg
Tractive force 46.03 kN
Travel speed in travel range 1, 0–7 km/h
forward and reverse
Travel speed in travel range 2, 0–30 km/h
forward and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L509 - 1113 / from 22400

The values stated refer to the standard version of the machine:
– With 405 / 70 R18 tyres
– Including all lubricants
– With a full tank
– With ROPS/FOPS cab and driver

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Technical data

Description Value Unit

Bucket capacity as per ISO 7546 1.1 m³
Bucket width 2200 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2641 mm
and 45° tilt-out angle
B Dump height 3000 mm
C Maximum bucket base height 3139 mm
D Maximum bucket pivot point height 3339 mm
E Maximum bucket top height 4235 mm
F Reach at maximum lifting height and 909 mm
42° tilt-out angle
Fmax. Range at 42° tilt-out angle 1640 mm
G Digging depth 95 mm
H Height above cab 2750 mm
I Height above exhaust 2625 mm
J Ground clearance 335 mm
K Wheel base 2300 mm
L Overall length 5760 mm
Turning radius over bucket outer edge 4150 mm
Lifting force (SAE) 54 kN
Breakout force (SAE) 55 kN
Tipping load when straight 4645 kg
Tipping load articulated at 30° 4225 kg
Angle of articulation (to each side) 30 °
Operating weight 6080 kg

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Service manual Product description
Technical data

Description Value Unit

Tractive force 55.9 kN
Travel speed in travel range 1, 0–7 km/h
forward and reverse
Travel speed in travel range 2, 0–30 km/h
forward and reverse
Sound pressure level in cab – LpA 70 dB (A)
according to ISO 6396

Valid for: L514 - 1115 / from 21019

The values stated refer to the standard version of the machine:
– With 17.5 R25 tyres
– Including all lubricants
– With a full tank
– With ROPS/FOPS cab and driver

Description Value Value Unit

Kinematic version Z P
Bucket capacity as per ISO 7546 1.5 1.4 m³
Bucket width 2400 2400 mm
Specific material weight 1.8 1.8 t/m³
A Dump height at maximum lifting height 2855 2985 mm
and maximum tilt-out angle
B Dump height 3260 3430 mm
C Maximum bucket base height 3440 3610 mm
D Maximum bucket pivot point height 3675 3860 mm
E Maximum bucket top height 4550 4840 mm
F Reach at maximum lifting height and 830 785 mm
maximum tilt-out angle
G Digging depth 53 35 mm
H Height above cab 3025 3025 mm
I Height above exhaust 2890 2890 mm
J Ground clearance 385 385 mm

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Technical data

Description Value Value Unit

Kinematic version Z P
K Wheel base 2600 2600 mm
L Overall length 6135 6330 mm
Turning radius over bucket outer edge 4510 4610 mm
Lifting force (SAE) 88 83 kN
Breakout force (SAE) 77 77 kN
Tipping load when straight 6200 5385 kg
Articulated tipping load 5680 4920 kg
Angle of articulation (to each side) 30 30 °
Operating weight 8350 8520 kg
Tractive force 58.3 58.3 kN
Travel speed in travel range 1, 0–8 0–8 km/h
forward and reverse
Travel speed in travel range 2, 0 –30 0–30 km/h
forward and reverse
Sound pressure level in cab – LpA 70 70 dB (A)
according to ISO 6396

2.1.2 Diesel engine

Deutz TD 2009 diesel engine

Valid for: L506 - 1108 / from 22400;
Description Value Unit
Engine model Deutz
TD 2009 L04
Number of cylinders 4 pc.
Combustion method Four-stroke,
direct injection
Capacity 2289 Litres
Rated power as per ISO 9249 46/63 kW/hp
Rated speed 2600 rpm
Maximum torque at 1600 rpm 200 Nm
50
Lower idle speed 950 rpm
50
Upper idle speed 2800 rpm
Cylinder bore 90 mm
Stroke 90 mm
Compression ratio 18:1
Combustion pressure 25–30 bar
Injection nozzle operating pressure 250 bar
Firing order 1-3-4-2
Inlet and outlet valve play Hydraulic setting
Injection pump Injection pump
distributor
Controller Mechanical
Turbocharger Limited-pressure
wastegate

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Service manual Product description
Technical data

Description Value Unit

Longitudinal/traverse inclinability 30 °
Starter power consumption 2.0 kW
Alternator voltage output 12 V
Alternator current output 80 A
Control thermostat opening temperature 86 °C
Minimum pressure in cooling system 0.7 bar
behind pump
Auxiliary power take-off transmission 1.0 i
Weight 220 kg
Emission thresholds comply with EU directive 97/68 EC
Stage IIIA

Deutz TD 2009 diesel engine

Valid for: L507 - 1109 / from 22400; L507 - 1110 / from 22400; L508 - 1111 / from 22400;
Description Value Unit
Engine model Deutz
TD 2009 L04
Number of cylinders 4 pc.
Combustion method Four-stroke, direct
injection
Capacity 2289 cm³
Rated power as per ISO 9249 48/65 kW/hp
Rated speed 2800 rpm
Maximum torque at 1600 rpm 200 Nm
50
Lower idle speed 950 rpm
50
Upper idle speed 3070 rpm
Cylinder bore 90 mm
Stroke 90 mm
Compression ratio 18:1
Combustion pressure 25–30 bar
Injection nozzle operating pressure 250 bar
Firing order 1-3-4-2
Inlet and outlet valve play Hydraulic setting
Injection pump Injection pump
distributor
Controller Mechanical
Turbocharger Limited-pressure
wastegate
Longitudinal/traverse inclinability 30 °
Starter power consumption 2.0 kW
Alternator voltage output 12 V
Alternator current output 80 A
Control thermostat opening temperature 86 °C
Minimum pressure in cooling system 0.7 bar
behind pump

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Technical data

Description Value Unit

Auxiliary power take-off transmission 1.0 i
Weight 220 kg
Emission thresholds comply with EU directive 97/68 EC Stage IIIA

Deutz TD 2011 diesel engine

Valid for: L509 - 1112 / from 22400; L509 - 1113 / from 22400; L510 - 1114 / from 22400;
Description Value Unit
Engine model Deutz
TD 2011 L04W
Number of cylinders 4 pc.
Combustion method Four-stroke,
direct injection
Capacity 3619 cm³
Rated power as per ISO 9249 60/82 kW/hp
Rated speed 2600 rpm
Maximum torque at 1600 rpm 257 Nm
50
Lower idle speed 950 rpm
50
Upper idle speed 2800 rpm
Cylinder bore 96 mm
Stroke 125 mm
Compression ratio 18:1
Combustion pressure 22–30 bar
Injection nozzle operating pressure 170 bar
Firing order 1-3-4-2
Inlet and outlet valve play 0.3 / 0.5
Injection pump PLD
Controller Mechanical
Turbocharger Limited-pressure
wastegate
Longitudinal/traverse inclinability 30 °
Starter power consumption 2.3 kW
Alternator voltage output 14 V
Alternator current output 95 A
Control thermostat opening temperature 88–92 °C
Minimum pressure in cooling system 0.7 bar
behind pump
Auxiliary power take-off transmission 1.0 i
Weight 268 kg
Emission thresholds comply with EU directive 97/68 EC
Stage IIIA

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Service manual Product description
Technical data

John Deere CD4045 diesel engine

Valid for: L514 - 1115 / from 21019;
Description Value Unit
Engine model John Deere
CD4045HF288
Type 4-cylinder inline
Combustion method Four-stroke
direct injection
Capacity 4525 cm³
Rated power as per ISO 9249 72 / 97 kW / hp
Rated speed 2400 rpm
Maximum torque at 1680 rpm 395 Nm
10
Lower idle speed 850 rpm
20
Upper idle speed 2520 rpm
Cylinder bore 106 mm
Stroke 127 mm
Compression ratio 19:1
Combustion pressure 24–28 bar
Injection nozzle operating pressure 245 bar
Firing order 1342
Inlet and outlet valve play 0.35/0.45
Injection pump Common rail
Controller Electronic
Turbocharger Constant
Longitudinal/traverse inclinability 30 °
Starter power consumption 4.8 kW
Alternator voltage output 12 V
Alternator current output 65 A
Control thermostat opening temperature 82.2 °C
Minimum pressure in cooling system 0.14 bar
behind pump
Auxiliary power take-off transmission 0.968 i
Weight 444 kg
Emission thresholds comply with EU directive 97/68 EC Stage III

Fuel system
Valid for: L506 - 1108 / from 22400; L507 - 1109 / from 22400; L508 - 1111 / from 22400;
L509 - 1112 / from 22400; L510 - 1114 / from 22400;
L507 - 1110 / from 22400; L509 - 1113 / from 22400;
Description Value Unit
Tank capacity, FULL 80 l
Tank capacity, RESERVE 20 l

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Technical data

Valid for: L514 - 1115 / from 21019

Description Value Unit
Tank capacity, FULL 160 l
Tank capacity, RESERVE 30 l

Fuel pre-filter
Valid for: L506 - 1108 / from 22400; L507 - 1109 / from 22400; L508 - 1111 / from 22400;
L507 - 1110 / from 22400;
Description Value Unit
Type In-line filter -
Filtration grade 700 µ

Valid for: L509 - 1112 / from 22400; L509 - 1113 / from 22400; L510 - 1114 / from 22400;
Description Value Unit
Type Strainer insert -
Filtration grade Coarse strainer µ

Valid for: L514 - 1115 / from 21019

Description Value Unit
Type Replaceable -
cartridge
Filtration grade 30 µ

Fuel fine filter

Valid for: L506 - 1108 / from 22400; L507 - 1109 / from 22400; L507 - 1110 / from 22400;
L508 - 1111 / from 22400;
Description Value Unit
Type Replaceable -
cartridge
Filtration grade 5 µ

Valid for: L509 - 1112 / from 22400; L509 - 1113 / from 22400; L510 - 1114 / from 22400;
Description Value Unit
Type Replaceable -
cartridge
Filtration grade 5 µ

Valid for: L514 - 1115 / from 22400;

Description Value Unit
Type Replaceable -
cartridge
Filtration grade 5 µ

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Service manual Product description
Technical data

Pre-glow system
Valid for: L506 - 1108 / from 22400; L507 - 1109 / from 22400; L508 - 1111 / from 22400;
L509 - 1112 / from 22400; L510 - 1114 / from 22400;
L507 - 1110 / from 22400; L509 - 1113 / from 22400;
Description Value Unit
8
Power consumption per plug 20 Amp

L514 intake air pre-heater

Valid for: L514 - 1115 / from 21019
Description Value Unit
20
Heating flange current consumption 120 Amp

Vacuum switch
Description Value Unit
Air filter contamination vacuum switch 50 mbar
activation point

Coupling torsion damper

Valid for: L506 - 1108 / from 22400; L507 - 1109 / from 22400; L507 - 1110 / from 22400;
L508 - 1111 / from 22400;
Description Value Unit
Type CF-KE-093-6.5- -
65603
Tightening torque for elastic element 23 Nm
fixing screws (6 x)

Valid for: L509 - 1112 / from 22400; L509 - 1113 / from 22400; L510 - 1114 / from 22400;
Description Value Unit
Type CF-KE-093- 6.5- -
65921
Tightening torque for elastic element fixing 23 Nm
screws (6 x)

Valid for: L514 - 1115 / from 22400;

Description Value Unit
Type BOWEX 65 - 10" -
Tightening torque for elastic element fixing 40 Nm
screws (8 x)
Tightening torque for coupling star fixing 45+5 Nm
screws (2 x)

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Technical data

2.1.3 Cooling system

Cooling system
Description Value Unit
Fan speed, depending on engine speed 580 – 3100 rpm
and temperature
Operating pressure at 1100 mA 14 ±5 bar
and fan speed 580 ±50 rpm
Coolant up to 87°C
Hydraulic oil up to 57°C
Operating pressure at nominal current 130 ±10 bar
L506, L507, L508
Operating pressure at nominal current 130 ±10 bar
L509, L510
Operating pressure at nominal current 130 ±10 bar
L514
Proportional pressure relief valve 4.8
resistance at 20°C
Pressure relief valve 210 ±10 bar

Fan gear pump

Valid for: L506 - 1108 / from 22400; L509 - 1112 / from 22400; L510 - 1114 / from 22400;
L509 - 1113 / from 22400;
Description Value Unit
Capacity 9.6 cm³
Flow rate (at rated speed) 25.0 l/min

Valid for: L507 - 1109 / from 22400; L508 - 1111 / from 22400; L507 - 1110 / from 22400;
Description Value Unit
Capacity 9.6 cm³
Flow rate (at rated speed) 26.9 l/min

Valid for: L514 - 1115 / from 22400;

Description Value Unit
Capacity 11.5 cm³
Flow rate (at rated speed) 27.6 l/min

Fan gear motor

Description Value Unit
Displacement 8.3 cm³
Max. pressure 210 bar

Temperature sensors
Description Value Unit
Measuring range -30 to +130 °C
Resistance at 20°C 1112

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Service manual Product description
Technical data

2.1.4 Travel hydraulics

Variable displacement pump L506 - L510

Valid for: L506 - 1108 / from 22400;
Description Value Unit
Type A4VG 40 DA
Maximum capacity 40 cm³
Flow rate at rated speed 104 l/min
Maximum swivel angel (both sides) 20 °
Speed (at rated speed) 2600 rpm
Power 39.8 kW
Replenishing pump capacity 8.6 cm³
Replenishing pump flow rate (at rated 22.3 l/min
speed)

Inlet restrictor 1.8 mm

Swivel restrictor 0.8 mm
Travel direction solenoid current 2.5 A
consumption
Travel direction solenoid resistance 5 ohms
±2
Replenishing pressure at upper idling speed 30 bar
±50
Start of regulation 1100 rpm
±100
Pump output at 400 bar 2300 rpm
±10
Pressure relief and replenishing valves 460 bar
±5
Pressure cut-off 430 bar
Weight 31 kg

Valid for: L507 - 1109 / from 22400; L508 - 1111 / from 22400;
Description Value Unit
Control type A4VG 40 DA
Maximum capacity 40 cm³
Flow rate at rated speed 112 l/min
Maximum swivel angel (both sides) 20 °
Speed (at rated speed) 2800 rpm
Power 42.9 kW
Replenishing pump capacity 8.6 cm³
Replenishing pump flow rate 24.1 l/min
(at rated speed)
Inlet restrictor 1.8 mm
Swivel restrictor 0.8 mm
Travel direction solenoid current 2.5 A
consumption
Travel direction solenoid resistance 5 ohms
±2
Replenishing pressure at upper 30 bar
idling speed
Start of regulation 1100 ±50 rpm

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Technical data

Description Value Unit

Pump output at 400 bar 2300 ±100 rpm
Pressure relief and replenishing valves 460 ±10 bar
Pressure cut-off 430 ±5 bar
Weight 31 kg

Valid for: L509 - 1112 / from 22400; L510 - 1114 / from 22400;
L507 - 1110 / from 22400; L509 - 1113 / from 22400;
Description Value Unit
Type A4VG 56 DA
Maximum capacity 56 cm³
Flow rate at rated speed 145 l/min
Maximum swivel angel (both sides) 20 °
Speed (at rated speed) 2600 rpm
Power L507s 41.1 kW
Power L509, L509s 51.9 kW
Power L510 55.6 kW
Replenishing pump capacity 11.6 cm³
Replenishing pump flow rate 30.1 l/min
(at rated speed)
Inlet restrictor 1.8 mm
Swivel restrictor 1.0 mm
Travel direction solenoid current 2.5 A
consumption
Travel direction solenoid resistance 5 ohms
2
Replenishing pressure at upper idling speed 30 bar
±50
Start of regulation 1100 rpm
±100
Pump output at 400 bar 2300 rpm
±10
Pressure relief and replenishing valves 490 bar
±5
Pressure cut-off 460 bar
Weight 38 kg

Variable displacement pump L514

Valid for: L514 - 1115 / from 21019;
Description Value Unit
Control type DA
Maximum capacity 90 cm³
Flow rate at rated speed 216 l/min
Maximum swivel angel (both sides) 20 °
Speed (at rated speed) 2400 rpm
Power 68.4 kW
Replenishing pump capacity 19 cm³
Replenishing pump flow rate 45.6 l/min
(at rated speed)
Inlet restrictor 1.8 mm

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Service manual Product description
Technical data

Description Value Unit

Swivel restrictor 1.0 mm
Travel direction solenoid current 2.5 A
consumption
Travel direction solenoid resistance 5 ohms
±2
Replenishing pressure at upper 32 bar
idling speed
Start of regulation 1050 ±50 rpm
Pump output at 380 bar 1950 ±100 rpm
Pressure relief and replenishing valves 490 ±10 bar
Pressure cut-off 460 ±5 bar
Weight 60 kg

Variable displacement motor

Valid for: L506 - 1108 / from 22400; L507 - 1109 / from 22400; L508 - 1111 / from 22400;
Description Value Unit
Type A6VM 80 DA
Maximum displacement 80 cm³
Minimum displacement 19.2 cm³
Maximum swivel angel 25 °
Minimum swivel angle 5.8 °
Maximum speed 5230 rpm
Torque ( p 400 bar) 509 Nm
Swivel restrictor (size) 0.30 mm
Regulating piston surface ratio 8:100
Maximum discharge valve capacity 5.0 l
Discharge valve orifice diameter 1.4 mm
Solenoid valve current consumption 2.5 A
travel direction + travel range 1
Solenoid valve resistance 5 ohms
travel direction + travel range 1
±10
Control range while driving 230 bar
Weight 34 kg

Valid for: L509 - 1112 / from 22400; L510 - 1114 / from 22400;
Description Value Unit
Type A6VM 107 DA
Maximum displacement 107 cm³
Minimum displacement 32.3 cm³
Maximum swivel angel 25 °
Minimum swivel angle 7.3 °
Maximum speed 4480 rpm
Torque ( p 400 bar) 681 Nm
Swivel restrictor (size) 0.45 mm
Regulating piston surface ratio 8 :100

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Technical data

Description Value Unit

Maximum discharge valve capacity 8 l
Discharge valve orifice diameter 1.8 mm
Solenoid valve current consumption 2.5 A
travel direction + travel range 1
Solenoid valve resistance 5 ohms
travel direction + travel range 1
±10
Control range while driving L509 215 bar
±10
Control range while driving L510 230 bar
Weight 47 kg

Valid for: L507 - 1110 / from 22400; L509 - 1113 / from 22400;
Description Value Unit
Control type A6VM 140 DA
Maximum displacement 140 cm³
Minimum displacement 31.3 cm³
Maximum swivel angel 25 °
Minimum swivel angle 5.4 °
Maximum speed 4635 rpm
Torque ( p 400 bar) 891 Nm
Swivel restrictor (size) 0.55 mm
Regulating piston surface ratio 8:100
Maximum discharge valve capacity 10.0 l
Discharge valve orifice diameter 2.0 mm
Solenoid valve current consumption 2.5 A
travel direction + travel range 1
Solenoid valve resistance 5 ohms
travel direction + travel range 1
±10
Control range while driving L507 170 bar
±10
Control range while driving L509 215 bar
Weight 60 kg

Valid for: L514 - 1115 / from 21019;

Description Value Unit
Control type A6VM 200 DA
Maximum displacement 200 cm³
Minimum displacement 53.7 cm³
Maximum swivel angel 25 °
Minimum swivel angle 6.5 °
Maximum speed 4005 rpm
Torque ( p 400 bar) 1273 Nm
Swivel restrictor (size) 0.4 mm
Regulating piston surface ratio 8:100
Maximum discharge valve capacity 14 l
Discharge valve orifice diameter 2.4 mm

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