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Construction and Building Materials 177 (2018) 436–442

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Freezing-thawing and impact resistance of concretes containing waste


crumb rubbers
Tahir Gonen a,b,⇑
a
Department of Civil Engineering, Engineering Faculty, Usak University, 64200 Usak, Turkey
b
Vocational School, Kyrgyz Turkish Manas University, 720044 Bishkek, Kyrgyzstan

h i g h l i g h t s

 Concrete was produced by using fine waste crumb rubber.


 The freezing-thawing and impact resistance of these concretes have been studied.
 The performance of grained crump rubber was better in both freezing-thawing and impact.
 It is suitable for use in non-load-bearing exterior concrete elements.

a r t i c l e i n f o a b s t r a c t

Article history: Millions of tires are discarded every year. Disposal or recycling-reusing of waste tire rubber has become a
Received 19 January 2018 big environmental problem in the world. In this study, it was aimed to determine the freezing-thawing,
Received in revised form 13 April 2018 impact resistance, compressive strength and capillary water absorption rate, when the granulated waste
Accepted 10 May 2018
rubber parts are used in the non-load-bearing concrete. Granulated crumb rubbers obtained from waste
tires were used at two different grain diameters of 1 and 2 mm as the maximum value. A total of 9 dif-
ferent series were prepared, one of them being the control group and the others being changed with the
Keywords:
aggregate in the ratios of 0.5%, 1%, 2% and 4%. In all of the blends, the water/cement ratio was kept con-
Freezing-thawing resistance
Impact resistance
stant at 0.50. A drop-weight type impact test was applied to the specimens produced with and without
Crumb rubber waste rubbers. The impact energy required for the first crack and final dent was determined with the
Concrete free-falling steel ball at a certain height. Freezing thawing experiments were carried out on the samples
with 3% NaCl solution ponded on the surface, and weight losses were determined. As the result, signifi-
cant improvements were observed in the freezing-thawing and impact resistances of waste tire added
samples. Weight loss of specimens because of the freezing-thawing was decreased about 90% and impact
resistance was increased different rate depending using rate.
Ó 2018 Elsevier Ltd. All rights reserved.

1. Introduction which have been conducted in this direction, continue to be carried


out. Today, the disposal of waste tires is usually in the form of
Parallel to the increase in the number of motor vehicles in the unearthing them, accumulating in piles, using in rubber coating,
world, environmental pollution caused by the used tires has also using as fuel, and recently, reclamation after mechanically granu-
been increasing. Vehicle tires are made of natural and synthetic lating in various sectors.
rubbers consisting of polymers that are highly durable and that The inclusion of waste rubber in concrete has significant effects
have strong molecular structure. For this reason, after completing on the physical, thermal and mechanical properties of the concrete,
their useful life, they turn into waste tires that need a century to thus, some researchers [3–8] have used waste tire particles in the
be self-destructed in the environment [1,2]. Since the increase in concrete mix and have studied the effects of these particles on the
the number of used vehicle tires and their storage in inappropriate characteristics of the concrete. According to the literature, it has
conditions lead to adverse environmental impacts, the studies, been found that the use of rubber reduces the compressive
strength of the concrete to a certain extent [9]. It has been
observed that there is a further decrease in the compressive
⇑ Address: Vocational School, Kyrgyz Turkish Manas University, 720044 Bishkek,
strength due to the use of coarse aggregate and waste tire particles.
Kyrgyzstan.
E-mail address: tahir.gonen@usak.edu.tr
When replaced with coarse aggregate, the loss of compressive

https://doi.org/10.1016/j.conbuildmat.2018.05.105
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
T. Gonen / Construction and Building Materials 177 (2018) 436–442 437

strength is around 50%, while in the case of substitution with fine and costly task than the first installation. In this respect, the life
aggregate, it is in the level of 25%. To reduce this adverse effect on of the material is important in terms of operating costs. Although
compressive strength, certain investigators [10–12] increased the concrete is a widely used construction material, freezing-thawing
adherence and minimized the decrease in compressive strength resistance and impact resistance are often not met by conventional
by treating the waste rubber with NaOH solution, before being designs. Additive materials that give concrete these properties
involved in the mix. In previous studies, it was observed that con- increase the production cost. In certain concrete elements, such
crete samples containing tire particles had high toughness. Con- as tile paving stones, which remain in the external environment
crete elements, in some cases, are required to have low unit and do not have carrier properties, resistance to extreme condi-
weights and high toughness and impact resistance values. It has tions becomes more important than compressive strength. The
been noted by various researchers that increasing the toughness purpose of this study is to use the tires, which are in idle condition,
of the concrete against the reduction of the compressive strength, as an additive material to the concrete by partially replacing them
which is one of the concrete’s mechanical properties, may provide with sand after granulating them, in concrete paving stone produc-
a significant advantage to the elements subjected to vibration and tion. Thus, it is expected that both environmental benefits will be
impact [13–15]. obtained by evaluating an inert material and the freezing-
One of the biggest problems faced in terms of the useful life of thawing resistance and the toughness (resistance to impact) of
concretes produced for outdoor use is the effect of repeated the concrete will be increased.
freezing-thawing. Especially when there is terrestrial climate, the
increase in the number of freezing-thawing cycles leads to a short-
ening of the useful life of concrete-produced elements such as 2. Material and method
curbs, paving stones, roads, bridges and viaducts. If the tempera-
2.1. Materials used
ture falls below zero, the water present in the cavities in the con-
crete interior freezes and exhibits a volume increase of about 8–9%. In experimental studies, CEM II cement was used. The physical properties of the
This event causes the tensile stresses to occur in the concrete. Due aggregates used for paving stone production are given in Table 1. In the study,
to the fact that the concrete is a rigid building material and its ten- waste tires collected from different locations to be used for replacing the sand were
sile strength is low, there is cracking due to the internal stresses manually dismantled by hand tools (Fig. 2). The grain distribution after mixing with
the aggregate of the granulated waste tire produced during this laminating is given
which occur as a result of freezing-thawing. In places where
in Table 2.
freezing-thawing is frequent, frost-induced ice pressure can be
reduced by adding air-entraining additives and creating regular
spherical voids. However, as this process increases the cost of the 2.2. Preparing the sample
mixture, it is generally preferred only for the important building
elements. Although they are produced in small pieces, especially Freezing-thawing experiments were carried out on the samples in the form of
the concrete paving stones are one of the most degraded concrete cylinders, with a diameter of 100 mm and a thickness of 35 mm. Specimens with
150 mm diameter and 55 mm thickness were tested with capillary water absorp-
elements. The fracture network starting in the material after tion, impact strength and unit volume weight. Finally, for the compressive strength
repeated freezing-thawing is shown in Fig. 1a which were taken test, 150 mm sized cube samples were produced. In the study, one control serie
from Bishkek in Kyrgyzstan. These cracks progress over time and with 0.50 water-cement ratio was prepared. In the way that all the parameters will
cause further cracking, resulting in the complete disintegration of remain the same, granulated waste rubber was replaced by sand and gravel in the
rates of 0.5%, 1%, 2% and 4%. A total of 9 different concrete series were produced, one
the element as seen in Fig. 1b. Another important problem faced
of which was the control serie, with granulated waste tires with a maximum grain
by concrete paving stone elements is the impact. Replacement diameter of 1 and 2 mm, and was stored in lime-saturated water for 28 days. The
and renovation of the damaged parts is a more labor-intensive mixing ratios of the produced concrete series are given in Table 3.

Fig. 1. The start of a crack network with freezing-thawing effect (a), Degradation after repeated freezing-thawing (b).
438 T. Gonen / Construction and Building Materials 177 (2018) 436–442

Table 1 ment, the samples were dried with the oven until they reached the constant weight.
The physical properties of the aggregates. After drying, only the top and bottom surfaces of the samples were left open, and
other surfaces were converted into a water impermeable state, as shown in
4–8 mm 0–4 mm Fig. 3a. The specimens were placed on two supports in a container and exposed
Density (kg/m ) 3
2630 2770 to water up to 5 mm above the bottom surface of the sample (Fig. 3b). The weights
Water absorption (%) 2.3 2.6 of the samples were determined according to Eq. (2) for water uptake rates of cap-
Unit weight (kg/m3) 1460 1540 illaries by weighing the water at the following 5, 10, 20, 30, 60, 180, 360, 720 and
500 recycled Los Angeles abrasion (%) 5 – 1440th minutes [19–22].

Q pffiffi
¼k t ð2Þ
A
In Eq. (2), Q is the amount of absorbed water (cm3), A is the area of the surface
in contact with the water (cm2), k is the capillary water absorption coefficient (cm/
s1/2), and t is time (s).

2.5. Freezing-thawing experiment

In this study, freezing-thawing experiments were carried out according to TS


2824 EN 1338 [23] (Concrete paving blocks for flooring – necessary conditions
and test methods) since the produced concrete is intended to be used as paving
stone.
Cylindrical specimens with a diameter of 100 mm and a thickness of 35 mm
were prepared for freezing-thawing experiments and standard cure was applied.
The freezing-thawing test specimens were prepared as in Fig. 4a and b according
to TS EN 2824 EN 1338 [23]. A total of 45 specimens were prepared (5 for each
serie). At the beginning of the experiment, the samples were laced with 5 ± 2 mm
3% NaCl solution on their upper surfaces. This solution was renewed every 7 cycles
and the experiment was completed in cycle 28. After freezing-thawing recycling,
the peeling on the sample surface was cleaned and the total material loss was
determined in kg/m2.

2.6. Impact resistance

For the impact tests, the drop-weight test method described in ACI 544 [24] was
used. To this end, a system for an iron ball’s making freefall in a single direction is
prepared as shown in Fig. 5. On the cylinder samples, a steel ball weighing 1 kg was
Fig. 2. Granulated waste tire.
left to make repeated free fall from a height of 45 cm and the surface of the sample
was observed. The number of impacts required for a full dent was determined
through the first crack appearing on the surface of the specimen. The impact ener-
2.3. Apparent porosity gies of the samples were calculated using Eq. (3) [25,26].

For porosity tests, cylinder samples with a diameter of 150 mm and 55 mm E ¼ N:m:g:h ð3Þ
height were prepared. The porosity values of the samples were found according
Where E is the impact energy, N is the number of impacts, m is the weight of the
to the Eq. (1) [16–18], after determining their oven dry (Wk), saturated dry surface
steel ball, g is the gravitational acceleration, and h is the fall height.
(Wdyk) and underwater weights (Ws). Each porosity value is the average of three
samples.

W dyk  W k 3. Findings and discussion


P¼  100 ð1Þ
W dyk  W s
3.1. Compressive strength and physical properties

2.4. Capillary water absorption In this study, specimens were prepared by adding granulated
Cylindrical specimens that were 150 mm in diameter and 55 mm in thickness
waste rubber in the rates of 0.5%, 1%, 2% and 4% with the maximum
were prepared for the capillary water absorption experiments. A total of 27 cylinder grain diameter of 1 mm and 2 mm to the concrete mortar. The unit
samples were produced, containing three each per series. After 28 days of treat- weight, porosity, capillary water absorption, compressive strength,

Table 2
The granulometry of aggregate and crump rubber.

Sieve size (mm) 16 8 4 2 1 0.50 0.25 0.125 0.063


Passing (%) Mix. Aggregate 0–8 mm 100 98 85 70 53 30 14 5 0
Crump rubber 2 mm 100 100 100 100 64 24 5 0 0
Crumb rubber 1 mm 100 100 100 100 100 37 8 1 0

Table 3
Concrete sample mixing ratios.

0% 0.5% 1% 2% 4%
Water/Cement 0.50 0.50 0.50 0.50 0.50
Water kg/m3 253 253 253 253 253
Cement kg/m3 506 506 506 506 506
Sand kg/m3 304 302 299 294 283
Aggregate kg/m3 1218 1207 1196 1175 1131
Crumb rubber kg/m3 0 4.875 9.75 19.50 39
T. Gonen / Construction and Building Materials 177 (2018) 436–442 439

Fig. 3. The capillary water absorption test specimens (a) and experimental setup section (b).

Fig. 4. Freezing-thawing test samples (a) and sample cross-section view (b).

are perceived as spaces. The waste tires used in this study seem
to have increased their porosity values because their unit weight
is smaller than water. This did not change for both of the grain
diameters used.
An important parameter in characterizing durability in cemen-
titious systems is the resistance of the produced samples to water
penetration. Water also has an abrasive effect in the case of
freezing-thawing, in addition to carrying hazardous substances
(sulphate, chloride, etc.) for cementitious systems. For this reason,
the way of providing durability for the cementitious systems is
through producing impervious samples. In this sense, capillary
water absorption, pressurized water permeability and chlorine
permeability are the most widely used test methods. Pressurized
water permeability is more important for water pressure exposed
elements such as dams and water reservoirs. Chloride permeability
is important if steel reinforcement is used in the cementitious sys-
tem. Capillary water absorption is important for building elements
that are in contact with the ground. It is a very important param-
eter especially for the paving stones found in the open area and
on the ground. Capillary water absorption is directly related to
the cavity structure. Anything that can ruin the continuity of the
space network can reduce the capillary water absorption. Since
the granular waste tire used in this study does not have the water
absorption feature, it has a blocking effect on the cavity continuity
in the capillary cavity network, and it reduces the capillary water
absorption rate in a significant way. As shown in Tables 3 and 4,
Fig. 5. Impact test setup. in the case of 4% rubber addition, a 60–65% reduction in the capil-
lary water absorption rate is observed. Samples with a maximum
grain diameter of 1 mm reduced this speed more than that of 2
freezing-thawing resistance and impact strength of the granulated mm diameters. This is due to the fact that the same quantity of
waste rubber added samples were examined and the results are waste granulated rubber tire has more surface area per unit vol-
given in Tables 4 and 5. ume as the diameter decreases. If the granulated parts are further
The unit weight of the concrete is normally reduced as the thinned, the effect on the capillary water absorption rate will prob-
amount of the used waste tire increases. Porosity values are also ably increase. Similar finding was reported by Girskas [27].
seen to increase together with the increase in the amount of rub- As shown in Table 4, as the utilization rate of the granulated
ber. However, the values found here are not actual porosity values, vehicle tire sawdust increases, the compressive strength decreases.
these are the visible porosity values. In visible porosity, materials This decline is an expected decline and is not an important param-
in the concrete tile that are lower than the unit weight of water eter for paving stones. Crumb rubber created defective area in term
440 T. Gonen / Construction and Building Materials 177 (2018) 436–442

Table 4
Certain properties of granulated waste tire added specimens with a maximum grain diameter of 2 mm.

Crumb rubber rate 0% 0.5% 1% 2% 4%


3
Unit weight (kg/m ) 2163 2152 2141 2106 2044
Porosity (%) 13.7 14.3 14.6 15 15.4
Capillary water absorption (cm/s1/2) 2.22 1.47 1.19 1.13 0.93
Compressive strength (MPa) 36.1 33.1 32.8 29.9 24

Table 5
Certain properties of granulated waste tire added specimens with a maximum grain diameter of 1 mm.

Crumb rubber rate 0% 0.5% 1% 2% 4%


Unit weight (kg/m3) 2163 2139 2096 2041 1994
Porosity (%) 13.7 14.8 15.7 16.2 16.6
Capillary water absorption (cm/s1/2) 2.22 1.33 1.23 0.95 0.77
Compressive strength (MPa) 36.1 34.8 33.7 30.5 25.1

of compressive strength. The decrease in strength is due to the lack tion rate is increased to 4%, a reduction of mass loss of 80% is
of adhesion between the crump rubber and cement paste. The observed. Samples with a maximum grain diameter of 2 mm
decline of strength containing 2 mm crumb rubber is more than improved the freezing-thawing resistance to 1% by weight, com-
1 mm crumb rubber. Cracks will develop quickly around the rub- pared to those with a grain diameter of 1 mm. The higher utiliza-
ber particles at the time of loading which results in rapid failure tion of low-caliber granules in higher addition rate has a higher
of concrete. The decline in compressive strength occurs also due contribution to freezing-thawing resistance. After freezing-
to generation of voids which might have developed due to fine nat- thawing, the damage develops either in the form of cracks or exfo-
ure of crumb rubber. Concrete containing coarse crumb rubbers liation. Crack formation is seen in slower freezing and slower
occurs more voids than fine crumb rubbers. As the result, there is thawing. In this study, damage to the specimens is in the form of
no load-bearing function for cobblestones laid on pavements or fragmentation and exfoliation (Fig. 7). If the concrete strength is
in-site roads. high or the freezing-thawing cycles are harder, the damage may
be in the form of fragmentation or exfoliation.

3.2. Freezing-thawing

In this study, the use of granulated waste vehicle tires was 3.3. Impact resistance
investigated to increase the resistance to freezing and thawing.
Thus, due to the transformation of the water into the ice, the ice The impact resistance is another important parameter for tile
pressure, which will form in the concrete gaps, is expected to be paving stones. These stones may be exposed to impact during
damped by the rubber aggregates. In studies on concrete in the lit- transport, or during use. Generally, impact tests have been used
erature, it is common to conduct air and water dissolution cycles to demonstrate the relative brittleness and impact resistance of
and maintain them for about 300 cycles. Since the concrete sam- concrete and similar construction materials. The easy of impact
ples produced with waste tires are considered as tile paving stone, test is drop weight test. In this study, the drop weight method
the method specified in TS EN 2824 [23] is used in this study. In was used as specified in ACI 544 [24]. In each sample, the number
addition to freezing and dissolving in water, the abrasive effect is of impacts was determined up to the first crack formation (Fig. 8a),
enhanced by containing 3% NaCl in the water pooled on the sam- and it is failure crack (Fig. 8b).
ple. A total of 28 cycles were carried out, and the mass losses in As a result of the impact tests, the impact energy was calculated
the samples at the end of these cycles are given in Fig. 6. by using the number of impacts, the free fall height and the weight
As the amount of waste rubber used in the samples increased, a of the falling steel ball for the first crack and failure tests and is
significant decrease in mass loss was observed. When the tire addi- given in Fig. 9.

12 %0 %0.5 %1
D max 2 mm
10 D max 1 mm
Lost of weight kg/m2

0
0% 0.50% 1% 2% 4% %4
%2
Crump rubber

Fig. 6. Freezing-thawing test results. Fig. 7. Surfaces of samples after freezing-thawing.


T. Gonen / Construction and Building Materials 177 (2018) 436–442 441

Fig. 8. The first crack (a) and failure condition (b).

1200  In impact resistance, the performance of the used tire varies


D max 2 mm at first cracking depending on the diameter of the grain. As the grain diameter
1000
D max 1 mm at first cracking
and the utilization ratio increased, a significant increase in
D max 2 mm at failure
D max 1 mm at failure impact strength occurred.
Impact Energy J

800  As a result, it has been concluded that it will be beneficial to use


the fine waste rubber components in concrete elements such as
600
concrete paving stones, concrete barriers on the roadsides and
curb stones, which are not used as carriers and which are
400
expected to have a high impact resistance especially when they
are subjected to freezing-thawing effect.
200

0 Conflict of interest
0% 0.50% 1% 2% 4%
Crumb rubber
None.
Fig. 9. The impact energy required for the first crack.

Acknowledgments
In case of using waste rubber with a maximum diameter of 2
mm, there is a steady increase in usage rate. When the usage rate Author is grateful to the financial support and experimental
is 4%, an increase of about 200% is observed. For specimens with a assistance provided by the Kyrgyz Turk Manas University and Kyr-
maximum grain diameter of 1 mm, the impact strength was gyz Concrete. This research was supported with Project (2017.
improved up to 2% of the use rate, after which a decrease was FBE.02) by The Scientific Research Projects Coordination Unit of
observed. However, despite this drop, the impact resistance has Kyrgyz Turkish Manas University.
improved by around 50%. When sorting the data, it seems that
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