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E L N E W S L E T T E R
Special feature
THE “FLAVOUR
MEDITERRANEAN
SPAIN
DEVELOPMENTS . . . . . . . . . . . . . . . . . page 2
CANNING IN SPAIN :
A PREFERENCE
FOR STEEL . . . . . . . . . . . . . . . . . . . page 2
AUXILIAR CONSERVERA
HITS TOP CANNED FOOD
SALES . . . . . . . . . . . . . . . . . . . . . . . . page 3 OF THE YEAR 2004”
CAPTURED IN STEEL
CÁNDIDO MIRÓ :
PUTTING OUR BEST QUALITY
PRODUCTS IN CANS . . . . . . . . . . . . . page 6
Recycling
Food
Innovation
Event
8 INTERNATIONAL
TH
TINPLATE CONFERENCE
EUROPE
2004 . . . . . . . . . . . . . . . . . . . . . . . . .page 15
Beverage
Innovation
WATERLESS PRINTING,
A BIG STEP FORWARD
GERMANY FOR BEVERAGE CANS . . . . . . page 19
Event
“ECO-VOYAGE”
BELGIUM
DEMONSTRATING THE GOOD
ENVIRONMENTAL PROFILE OF
STEEL PACKAGING . . . . . . . . . . . . . .p. 22
Congress
Environment
Special feature
SPAIN
MEDITERRANEAN DEVELOPMENTS:
CANNING IN SPAIN :
A PREFERENCE FOR STEEL
During the last decade, Spain
has become the fastest
growing big economy in
Europe. The Spanish
economy continues to
considerably outperform the
euro zone due to dynamic
domestic demand. During the
'matador years'
as Spaniards
nicknamed the
late 1990s,
annual
economic Auxiliar Conservera’s Seville plant
growth is dedicated mainly to
averaged 4%. ‘new generation’ olive oil cans.
Now it's down
to 2.4% but
that's still four
times as fast as
the rest of the
EU.
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Special feature
SPAIN
MEDITERRANEAN DEVELOPMENTS:
AUXILIAR CONSERVERA
HITS TOP CANNED FOOD SALES
I
n a country where snacking has always been a tradition and a
taste of “Tapas” one of the many gastronomic pleasures awaiting
visitors to Spain, steel packaging for food has a very privileged
position with more than three billion cans produced in 2003 and
positive growth anticipated over the next five years. The fact that 80%
of canned fish products are packed in steel substantiates the Spanish
packaging industries’ preference for steel. APEAL recently had the
pleasure to meet one of the majors in the industry, José Manuel Meca
Gómez, Director of Auxiliar Conservera.
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Special feature
SPAIN
MEDITERRANEAN DEVELOPMENTS:
AUXILIAR CONSERVERA HITS
TOP CANNED FOOD SALES
State of the Art Can tomer, it is important that the can is reliable
and aesthetic. Therefore in Sevilla we built a
Technology for Olives new plant specifically for the production of
olive oil cans and we applied modern can-
Over the years, the Spanish food industry has making technology as used for food cans.
become increasingly specialized in the real This was quite revolutionary and it became a
assets of the Spanish homeland. The cultiva- huge success. Our Sevilla plant now produces
tion and processing of olives became one a range of square cans for olive oil but we
of the strengths of agricultural Spain, also produce the so-called A-10 cans for black
and now Spain is by far the biggest olives that are used in large quantities by the
producer of olives and olive pizza chains all over the world. You can
oil in the world. For therefore imagine that our cans are exported
many years, cans world-wide.
have been an
important packag- And in particular, in the light of competition
ing for olives and from other packaging materials and on inter-
olive oil. And national markets, the assets of our cans,
Auxiliar took advan- namely reliability, unbreakability, 100% pro-
tage of the huge tection against the detrimental effects of light
increase of this market and perfect printability are important’.
with its production of
cans. Easy Open Ends, an
José Manuel Meca Gómez: investment for the
‘There is fierce competition
between cans, glass and
future
PET bottles for the packaging As in the rest of Europe, cans without Easy
of olive oil. Cans add to the Open Ends are becoming increasingly rare in
high quality image of good Spain. Auxiliar began producing steel Easy
olive oils. Competition from Open Ends relatively early, both for its own
other materials like glass and needs as well as for export to other can mak-
PET is strong and for companies ers around the world. The steel Easy Open
like Carbonell, our biggest cus- production lines are quite modern, churning
out up to 2000 steel Easy Open Ends per
minute.
José Manuel Meca Gómez: ‘ We produce the
whole range of sizes, from 52 mm diameter
up to 99 mm. There is continuous develop-
Auxiliar Conservera: ment on our Easy Open Ends in order to fur-
The assets of our cans: reliability, ther decrease the opening forces. We think
unbreakability, 100% protection we have a big advantage over some other
against the detrimental effects of producers as we always apply electro-coating
light and perfect printability. of the ends to cover all the bare metal spots
of the finished ends with a coating to prevent
corrosion. This is particularly important in
Spain, where alkaline waters for retort and
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AUXILIAR CONSERVERA
A HISTORY OF SUCCESS
• Early 1960’s: founding of Auxiliar Conservera with the construction of a canmaking plant
in Murcia. Focus: market for food cans, in particular fruit and vegetables
• Early 1980’s: Auxiliar is the first company to use high-speed welding
machines in Spain
• 1995: construction of a new plant in Sevilla, dedicated mainly to
‘new generation’ olive oil cans
• End 1990’s: start of own state-of-the-art production of steel Easy Open ends
• 2005: launch of a new 6-colour printing line
cooling process are common. For some prod- duce more cost-effective peelable ends, we José Manuel Meca Gómez: ‘ We think printing
ucts our customers require a special safety still prefer a solution made exclusively in is an essential part of can making and we
feature, for those snack products which con- steel. want to follow the latest developments close-
sumers eat straight from the can, for example ly. Therefore we will install an ultra-modern
olives and nuts like peanuts or almonds. The High Quality Printing 6-colour printing line in our plant here in
so-called ‘double fold’ feature provides full
safety and convenience to the end user. We
for Brand Value Murcia. Though this new printing line repre-
sents a high investment, we are convinced
monitor developments in the field of peelable Printing is of course an increasingly important that we will become more flexible and in the
ends quite closely as this offers consumers element for brand owners to differentiate end will be able to supply an even better
the ultimate convenience. We have consid- their products. In Spain, like in some other printing quality.’
ered investing in this technology ourselves countries, it was and still is normal for can José Manuel Meca Gómez is convinced there
but we think it is still too early. With several makers to outsource printing to external com- is a bright future for food cans which offer
producers of can making machinery now try- panies. Mostly these companies are closely consumers the convenience, safety and aes-
ing to come up with technologies that pro- linked to the can makers. Until now, Auxiliar thetic satisfaction they expect, also in compar-
has also used 2 outside suppliers for its print- ison to other packaging materials. ‘We will
ing jobs, but this is going to change keep investing in food cans and in their con-
Auxiliar Conservera: in 2005. tinuous improvement’.
“We will keep investing in
food cans and in their
continuous improvement”.
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SPAIN
Special feature
“Steel cans give a high degree
of physical protection,
not only on the Spanish
market but in particular
during the long export distances
to more than 30 countries
all over the world.
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Recycling
SPAIN
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R e c y c l i n g
SPAIN
Slow growth in
kerbside collection
Separate collection, which first appeared in
Spain in 1998 following the establishment of Composting as a
Ecoembalajes España (Ecoembes), initially
only contributed 4% of the steel packaging
specially-valued
which was collected; today, that contribution solution 2008 targets for steel
has risen to 19%. At the end of 2004, the sys-
tem of yellow bins had reached a level of Composting plays a fundamental role in Spain
for the recovery of used steel packaging. It
recycling in Spain
coverage of nearly 90% of the Spanish popu-
lation in 2003, with around 75 sorting centres constitutes the main source of collection for between 70% and
of household packaging waste being opera- steel cans, providing close on 42% of the
steel packaging collected for recycling. Nearly
75%, despite can
tional. By 2008, around 25 new sorting cen-
tres are set to be developed. 80 composting centres are currently operat- market growth
ing, and they represent the principal means forecast at 4% p.a.
Incineration no longer of reducing the use of landfills to dispose of
organic waste. The widespread use of this Nicolas de Laurentis is highly optimistic about
the popular solution system of waste treatment in Spain is the long-term prospects for recycling steel
explained by the very dry climate there: this packaging. ‘The extended coverage of collec-
Incineration of household waste is no longer
facilitates the composting process, whereas tion schemes and the increased number of
dominant in Spain, for reasons to do with its
humidity inhibits composting. Some regions sorting and composting centres, including
acceptance by the population: only 7 inciner-
in Spain are experiencing the phenomenon of magnetic separation, throughout Spain,
ation plants are currently operating in Spain,
desertification (loss of vegetation covering the should make it possible to take the level of
and just one additional plant is set to be
land), and there is therefore a significant recycling to above 63% for 2004, and to reach
added to the facilities already in place.
demand for organic matter, hence the com- between 70% and 75% by 2008. This will
Whereas in 1997 it contributed 50% of the
post. make it possible to compensate for weaker
volumes of steel packaging collected in Spain,
performance in materials which are less recy-
today this method of waste treatment (and Implementing the Landfill Directive should
cled (plastics, beverage cartons, aluminium,
efficient way of collecting/sorting steel scrap) similarly stimulate the recovery of organic
etc.) and thus to comply with the 55% overall
has declined and now provides the smallest matter, and the construction of new compost-
recycling target (all materials taken together)
share (only 14%); nevertheless, it retains a ing centres will have a positive influence on
by 2008, as set out in Directive 2004/12
significant hold in large cities, to supplement the recycling of used steel packaging. As each
(amending Directive 1994/62 on Packaging
the selective collection infrastructure and to centre is equipped with magnetic separation,
and Packaging Waste)’, he explains.
help in achieving the targets for recycling steel packaging can be recovered easily and
steel packaging. at low cost.
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PAISAJE LIMPIO
PROMOTING AWARENESS OF THE CITIZEN’S ROLE IN LITTER PREVENTION
”Packaging is only a minute part of litter, but it is often the most visible part.” Given the negative perception associated with litter, a joint project ini-
tiated by Ecoacero resulted in the establishment of a new association known as “Paisaje Limpio”, along the lines of “Encams” in the United
Kingdom, “Vacances Propres” in France, “Aktion Saubere Landschaft” in Germany and “Stichting Nederland Schoon” in Holland. Its aim is to develop
initiatives for awareness-raising and public information amongst consumers, and to lead campaigns to prevent litter.
In order to make the consumer more aware of his role in litter prevention, it is vital to have an integrated approach involving the entire packaging
chain (producers and converters of materials, packers-fillers and brand owners), other business sectors (cigarette manufacturers, etc.), the public
authorities and especially the local authorities.
During August, Ecoacero launched the “Verano Caliente – Latas frías” (Hot summer, cool cans)
campaign on all the beaches of the Costa del Sol. Posters encouraging people to recycle cans
were placed in strategic locations along the beach, and T-shirts and visors promoting the theme
of the campaign were distributed by restaurant-owners to holiday-makers dining with them. This www.damelalata.com
campaign, supported by the regional and local authorities, was a great success and is to be
repeated next summer by Ecoacero on the Mediterranean coast (Valencia region).
Supplementing the poster campaigns, several other communications tools are being developed at
Ecoacero to communicate the virtues of responsible behaviour to the consumer:¡Dame la lata! -
an infotainment Internet site about the steel beverage can and its recycling
Following the conversion of the Spanish can market away from aluminium and towards steel in
2003, Ecoacero decided to focus its message on the beverage can. An Internet site aimed at the
public and titled “¡Dame la lata!” (Give me your can!), www.damelalata.com, explains the pro-
duction process of the can through to when it is filled, and how to use and recycle it. It will also
illustrate current campaigns to combat litter, and an educational school pack will be integrated
into the site.
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B e v e r a g e
SPAIN
MEDITERRANEAN DEVELOPMENTS:
SOUTHERN THIRST
BOOSTS DRINK CAN SALES
T
aking advantage of a favourable, warm climate and positive econ-
omy together with their young dynamic population, the Iberian
market (Spain and Portugal) has been propelled into a pole posi-
tion in the European Drinks Market, with today one of the highest per
capita consumption in Europe.
The last five years has shown a significant The explosion of natural health and energy
growth of the drinks market in Spain and beverages such as ‘Red Bull and Dark Dog’
Portugal, amounting to almost 14 billion litres. throughout Europe, due to changing life
Beverage shipments totalled 6 billion units in styles, has opened up new horizons and dou-
2003, representing more than 13% of the total ble figure growth markets boosting Energy
fillings in Spain. The influence of an expand- Drink consumption in Spain from 63.4 million
ing tourist trade, (49.5 million in 2001) rated litres in 2001 to 82.2 million in 2002.
second worldwide, the demand for “on the
go” consumption, vending machines and con- The can responding to
venience stores has created fierce competition
with incremental volumes contributed mainly
modern consumer
by Coca-Cola. needs
Carbonated soft drink The can has an ideal volume, is refreshing
cans represented 28% and amusing (the sprightly ‘pop’ of the easy
market share by pack open end) having a dynamic and modern
volume in 2003 in image corresponding to the needs of a new
comparison with 16% generation of consumers of ‘street food’ who
for refillable glass bot- are constantly on the move.
tles, 3% non refillable
glass and 53% PET. With a higher income per person, household
profiles have changed to smaller units and
Canned carbonated there is an increasing demand for smaller size
drink fillings account- packs, single serve portions and increasing
ed for 69% of incremental growth in the can impulse consumption, which will improve
sector, increasing by almost 70 million litres, profitability.
in 2001. Beer however, has shown moderate
growth due to the importation of cheaper Innovative flavours backed by a strong mar-
German and Dutch brews. keting support offers consumer appeal for the
‘cool’ lifestyles of today’s adolescents and
Carbonated beverages accounted for 70% (8.7 young adults. Ice teas, which are perceived as
billion litres) of the can fillings in 2002 and healthy, increased by over 25% in 2002 with
beer just over 23%, with considerable growth Nestea and Lipton offering strong marketing
in the High Energy and Sports Drinks sector. campaigns focused on brand positioning.
The automatic (full service) distribution in
cans through vending machines, to the detri-
API launched a ‘state of the art’ ment of plastic cups, has dynamised distribu-
production line in December 2003 in tion, increased visibility and has had a very
Avilés (Asturias), with capacity of positive impact on consumption.
300 000 tons per annum.
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F o o d
EUROPE
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I n n o v a t i o n
EUROPE
S
upermarket shelves in Europe are now stocking a new type of
salmon can that is made out of Protact®, Corus Packaging Plus’ with polymer coatings that are predominantly
technically advanced polymer-coated steel. This new fish can is based on polyethylene terephthlate (PET) has
the result of a detailed development programme in which the Corus enabled Corus Packaging Plus to set a new
Packaging Plus team worked closely with partners in the UK and the standard in the industry. PET is widely
USA. The result is 1lb and 0,5lb salmon cans. acknowledged as one of the most food safe
packaging materials and allows us to take
food safety one step further. These benefits
“The Protact® can is perfectly suited to the Furthermore the fact that the can complies are combined with excellent formability
canning of fish products,” explains Jaap with standards in both USA and Europe which means that it can undergo multiple
Dunnebier, Director Product Market means that the canmaker no longer has to deep drawing stages, has improved pack
Development, Corus Packaging Plus. “The stock cans with different coatings and can use integrity and shelf performance, and is, of
benefits it offers are many: compliance with the same can for all markets. This is coupled course, completely recyclable.”
the highest food standards, unsurpassed barri- with the benefits of supply chain simplifica-
er properties and therefore no taint or flavour tion. The canmaker is able to now omit the These new Protact® salmon cans are pro-
scalping, drawability, excellent release for the intermediate step of getting the canstock lac- duced in the USA and then shipped to the
can’s contents, and 100% recyclability.” quered, as it now comes pre-coated.” North Pacific salmon canning area of Alaska
where they are filled with the wild salmon
The development programme undertaken Apart from these technical advantages, the and transported for sale in major supermar-
resulted in a better understanding of the development programme also enabled Corus kets throughout Europe.
capabilities of the material. Firstly, we are Packaging Plus to understand the versatility of
able to achieve an optimised steel surface the material and the possibility of colour
topography combined with the preferred matching. This is definitely a benefit for cer-
ECCS chemical composition. Overall this tain applications.
resulted in improved coating performance
during can making and after sterilisation.
This means that the can is in full compliance
with United States (FDA) and European Food
contact regulations and the draft EU Super Protact®: perfectly suited to the
Regulation on plastic food contact materials canning of fish products.
and articles.
Jaap Dunnebier
Director Product Market Development
CORUS PACKAGING PLUS
IJmuiden, The Netherlands
Tel: + 31 251 493186
Fax: + 31 251 470051
Email: packagingplus@corusgroup.com
http://www.corusgroup.com
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E v e n t
EUROPE
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B e v e r a g e
GERMANY
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The introduction of
the introduction of the
Huber Integrated Taps.
Global recognition of
the H.I.T. (Huber
During the interview
the Keg
Integrated Tap) system
several years ago by Bernhard Kürschner This innovative beer keg with its unique inte-
Huber, developed in explained that the grated tap proved popular well beyond the
conjunction with the incorporation of the horizons of Germany and Europe. Consumers
major German brew- H.I.T. integrated tap in countries like Canada, Australia, the United
ery Warsteiner, over- resulted in a complete States, not forgetting Russia and China, appre-
came dispensing re-launch of the party ciate the pleasure of a freshly tapped draught
inconvenience origi- keg and beer at home.
nally encountered with was a key
issue in Huber is today shipping beer kegs to more
the ‘first generation’ than 30 countries, and when visiting their
kegs , which used a the mar-
keting warehouse one can see countless stocks of
separate tap device superbly printed beer kegs, quite often with
and required special skills to tap a suitably success of
their prod- exotic and unfamiliar designs for China and
foamy glass of draught beer. Japan. There are party kegs for Jupiler in
uct. ‘The
H.I.T. is a device which is built-in to the body conceived convenience benefit to the con- Belgium, for the South African Breweries and
of the 5 litre keg, making it easier for the sumer led to such an extraordinary surge in the Russian brewery Tinkow for example.
consumer, with a simple gesture, to tap his demand that our company was prompted to “The Tinkow party keg is an interesting story’,
own pint of draught beer. spend over 18 million Euros on setting up a Bernhard Kürschner continued. ‘This dynamic
The introduction of this ‘second generation’ completely new, dedicated manufacturing brewery owned by Oleg Tinkoff, a young and
keg packaging concept gives brewers the plant in Oehringen. Our dedicated factory resourceful Russian entrepreneur brews a
opportunity to capitalize on this image of tra- uses the very latest technology to mass-pro- high quality beer and positions their brand as
ditional quality and with a unique dispensing duce the kegs using the most advanced and the ´champagne amongst beers’ targeting a
technology, the possibility to preserve all the efficient production and testing machinery. To fast growing population of affluent Russians.
attributes of the original pub quality and add ensure maximum hygiene, special equipment The party keg sells in Russia for around $35
the required consumer convenience. US, and Tinkoff have become one of our
most faithful customers’.
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B e v e r a g e
GERMANY
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I n n o v a t i o n
GERMANY
WATERLESS PRINTING,
A BIG STEP FORWARD
FOR BEVERAGE CANS
I
n the past decades, print quality of beverage cans has been an area
of constant development. Ball Packaging Europe (BPE), based in
Ratingen, Germany, recently announced a new printing technology
for beverage cans called ‘Waterless Printing’, enabling a considerable
improvement in print quality. Reason enough to go to the R & D
Centre of BPE in Bonn to meet Werner Noll, Manager of the Surface &
Decoration Technology Group.
Werner Noll: “Since it was first developed in Werner Noll: “Back in 1999 we started to
the 1960’s, print quality of beverage cans has experiment with Waterless Printing. It was
improved considerably. However, the logical to try and implement the classical off-
‘Letterpress-system’ now most commonly in set printing so widespread for 3-piece can
use does not produce the high resolution that printing. We know what a high quality print-
you need to print details clearly. And we ing this technology delivers. After tests in our
needed to change the system drastically to R & D facility, we conducted limited produc-
‘get out of the box’. In fact our new Waterless tion trials in 3 production plants, but we
Printing system is a further development of quickly discovered that in the development of
the classical offset printing in use for example Waterless Printing the devil is really in the
for the printing of 3-piece food and non-food detail. We focused all our development
cans. However for a number of reasons we efforts for the new technology at our
wanted to avoid the use of water normally Dunkirk plant in France, but now we can
used in that system to separate between the also produce waterless printed cans in our
printing colours.” Hassloch plant in Germany.”
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I n n o v a t i o n
GERMANY
WATERLESS PRINTING,
A BIG STEP FORWARD
FOR BEVERAGE CANS
What are the real Research on Waterless Werner Noll: “The printing plates used for
Waterless Printing are composed differently to
benefits of the new Printing is ongoing those used so far for the Letterpress printing
Waterless Printing Though the major development work on the
system. They are more fragile and therefore
wear more quickly, so we have to replace
system? system is complete, further research to com-
plete the technology is still under way. One
them more often. The paper printing industry
is by far the dominant customer for the highly
Werner Noll: “The major benefit of Waterless main area of research is the printing plates specialised industry of printing plates produc-
Printing for beverage cans is simply the big used for Waterless Printing. tion. Together with this industry we are work-
leap in printing quality as a result of the high ing hard to lengthen the life time of the
resolution. In printing technology terms: the plates. So this is still an area for improvement.
number of dots per inch becomes much high-
er. It means that we now are able to repro- Our real know-how and our lead in the
duce real photos on cans – this is what con-
stitutes the real breakthrough.”
“ ...but the new process simply
gives us a big scope for really
application of Waterless Printing is in the
expertise of the teams running the production
lines, in the correct engineering and fine-tun-
more attractive decorations.
ing of the high-speed printers.”
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E v e n t
BELGIUM
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C o n g r e s s
EUROPE
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Environment
EUROPE
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