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EJOT SHEETtracs®
Secure screw joint for thin
sheets with pilot holes
Benefits:
l high strength of the joints
l metric compatible
Summary:
2.
1.
▲
Time (sec)
Steps of joining:
3
SHEETtracs®
The process-safe assembly of thin sheets with pilot holes
The product has always been a problem. While sheet thicknesses of 1
mm were often available years ago, the range of thicknes-
ses has been constantly reduced for cost saving reasons.
Until then, the requirements placed on the joints could
still be met partially with commercially available sheet-metal
screws, in many cases with spring nuts or hole emboss-
ments. When considering these sheet-thickness reductions
and compliance with DIN 7975 for sheet-metal screw joints,
the problem arises that the thickness of the components
to be connected must at least match the pitch of the sheet
metal screws. Despite that, a multiple repeat assembly is
only possible in a few cases because quiet often only one
thread pitch engaged is being found in the sheets.
Automotive Applications
4
SHEETtracs®
Geometry of the thread flanks
Features
The asymmetric flank causes smaller displacement volume
compared to 60° threads with the resultant effect of a stron-
ger female thread and a higher thread engagement.
30°
30°
Nut
screw
Nut
60° thread
30°
15°
Nut
screw
Nut
EJOT SHEETtracs® 45°
Thread geometry
5
SHEETtracs®
Features
6
7
SHEETtracs®
Designs
js14
S
js14
S
js14
K
K
c
b
R
b
L
b
b
L
L
d1
d1
d1 d1
All cross recess and TORX® drives are also available as combi drives. (Except WN 5243 & WN 5254)
SHEETtracs® 25 30 35 40 50 60
External-Ø d1 2,50 3,00 3,50 4,00 5,00 6,00
External-Ø tolerance +0,10 +0,10 +0,10 +0,12 +0,12 +0,14
Thread pitch P 0,45 0,50 0,60 0,70 0,80 1,00
8
SHEETtracs®
Designs
D/h15 D/h14 90 °
D/h14
js14
S
js14
K
c
b
R
L
b
b
L
L
d1
d1 d1
Example of ordering:
Description of EJOT SHEETtracs® screw with TORX® -recess,
-Ø 4,0 mm and length L = 20 mm b = useful theard length
L = length tolerance
see page 10
EJOT SHEETtracs ® screw WN 5252 40 x 20
SHEETtracs® 25 30 35 40 50 60
External-Ø
Außen-Ø d1 2,50 3,00 3,50 4,00 5,00 6,00
Außen-Ø Toleranz
External-Ø tolerance +0,10 +0,10 +0,10 +0,12 +0,12 +0,14
Steigung
Thread pitch P 0,45 0,50 0,60 0,70 0,80 1,00
WN 5251
5251 Head-Ø D 6,00 7,50 9,00 10,00 11,50 14,50
Head height K 2,00 2,25 2,50 3,00 3,60 4,40
Washer thickness
Washerthickness s +0,2 0,50
0,60 0,60
0,70 0,70
0,80 1,00
1,10 1,30
1,40 1,40
1,50
®
T8 T10 T15 T20 T25 T30
A Ref. 2,40 2,80 3,35 3,95 4,50 5,60
min. 0,95 1,00 1,10 1,25 1,60 2,00
Penetration depth
Eindringtiefe t
max. 1,15 1,30 1,40 1,70 2,00 2,40
9
SHEETtracs® Material:
Case hardened steel
Designs
Chrom VI free platings:
l zinc plated, blue passivated
l zinc-plated, blue / thick film passivated + EJOSEAL
l zinc-plated, thick film passivated
l ZnFe, ZnNi, transparent passivated
(with and without sealing / Top Coats)
l ZnFe, ZnNi, black passivated
(with and without sealing / Top Coats)
l zinc flake coating
(with or without sealing / Top Coats in silver and black)
10
SHEETtracs®
Manufacturing range
EJOT SHEETtracs® 25 30 35 40 50 60
d1 [mm] 2,5 3,0 3,5 4,0 5,0 6,0
Length L [mm] usable thread length [mm]
6 + 0,60 2,5 2,1
40 + 1,25 32,9
50 + 1,25 42,9
60 + 1,50 52,9
bmin
SHEETtracs® 25 30 35 40 50 60
Nominal-Ø [mm] 2,5 3,0 3,5 4,0 5,0 6,0
▲
length of
▲ 4,40 4,95 5,65 6,05 7,15 8,60
forming zone (mm)
L(Form)
11
SHEETtracs® The level of installation torque depends on several para-
meters. The most important are type of material and its
Design recommendations strength, required insertion depth (material thickness), kind
of surface treatment for screw and work material, perhaps
lubricant and the pre-hole diameter. Below you will find
general recommendations for hole sizes and tightening
torques. For the precise design of your application we offer
Hole dimensionning for sheet metal the service of our state of the art EJOT APPLITEC labo-
ratory. For more details please contact your responsible
application engineer or the EJOT HOTLINE.
v
pilot-hole diamenter dv for screw-in sheet In high-strength sheets with sheet thicknesses of 0.4 mm
to appr. 2.0 mm, the EJOT FDS®, which can also be
assembled without pilot holes, is to be preferred.
* All data valid for thin sheets made of cold rolled soft steel acc. to DIN EN 10130 (DC 01 – DC 04). In thicker
and/or harder materials the pilot-hole diameter should be increased (+ ca. 0,2 - 0,3 mm). Lasered pilot-holes
should also be increased by the same amount due to hardening of the edges.
12
SHEETtracs®
Design recommendations
The EJOT SHEETtracs® screw is as well suited for the fastening into prefabricated trough
draughts. Hole dimensioning for sheet metal through draught (stamped extrusion)
Core hole diameter for sheet metal through draughts in steel according to DIN EN 10130
SHEETtracs® 25 30 35 40 50 60
External diameter [ mm] 2,5 3 3,5 4 5 6
2,30 2,75 3,20 3,60 4,60 5,50
Core hole diameter d [mm]
2,35 2,80 3,30 3,70 4,70 5,60
Through draught depth h = (1,5 - 2) s
Note:
It is recommended to check the values and the determination of the Ti (installation torque) and Ts (stripping
torque) based on component trials. Our EJOT APPLITEC testing laboratory is available for this.
13
®
Design Consultation
A major consideration of today’s product manufacture is the
Your system partner basic need to be cost competitive. Significant in achieving
this objective is the design process. No other part of the cost
structure is influenced more than by design.
Generally speaking, the development of a product, which
represents about 10% of the overall costs, determines about
70% of the costs for the final product.
Often the design of the fixing is considered to be of low
importance; however, it is the fastener that holds the compo-
Test rack at APPLITEC nents together to make the finished product. With this in mind
the design engineer should consider which fastening method
to use during the design conception stage to avoid expensive
design changes late on in the design process or even when
the product goes into production.
To assist our customers in this process EJOT offers
support during the design stage through comprehensive
application engineering services. These services provide
accurate information on product performance and result in
design recommendations that can be used safely on the
production line.
Internal seminar
Test report
14
Logistic and Data Exchange ®
15
®
370E/1.5/03.11