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BY B. POLLARD A N D R. J . COVER
ABSTRACT. The literature dealing only a minor effect upon the fatigue Weld Fatigue Testing
w i t h the fatigue of steel weldments strength of welds and are usually The methods and equipment used
has been reviewed and the effect on masked by the much greater effects for fatigue testing weldments are
fatigue strength of testing condi- of weld geometry and weld defects. essentially the same as those used
tions, weld geometry, weld metal for determining the fatigue strength
soundness, residual stress and the Introduction
of the base metal. The type of speci-
microstructure of the w e l d metal and Almost all fabrication of structures
men is determined by the geometry
heat-affected zone has been ex- today involves welding. Therefore
of the weldment. Examples of some
amined. It has been clearly s h o w n the effects of welding on the life of
commonly used fatigue specimens
that weld geometry is the most im- structures subjected to cyclic loading
are s h o w n in Figs. 1 and 2. Ir-
portant factor in determining the must be considered for economical
respective of the weld geometry, the
fatigue properties of a weld. For a and safe design. Over the last 4 0
test specimen should include a full
given weld geometry, the fatigue years the results of many fatigue
cross-section of the w e l d . Round
strength is determined by the tests on steel weldments have been
specimens, machined from trans-
severity of the stress concentration published. In the present paper a se-
verse weld sections, are only satis-
at the w e l d toe or, w i t h the weld lected portion of the literature is re-
factory for comparing fatigue
reinforcement removed, by the viewed w i t h the purpose of identify-
strengths of different w e l d metals
stress concentration at w e l d metal ing and explaining the many vari-
but all-weld-metal specimens, m a -
defects. Different welding processes ables w h i c h can influence the
chined w i t h their axes coincident
influence fatigue strength by pro- fatigue life of a steel weldment.
w i t h the w e l d axis, are generally pre-
ducing welds w i t h different degrees For brevity, certain references ferred for that purpose.
of surface roughness and weld metal w h i c h deal w i t h tests on less common
Specimen size is determined by
soundness. joint geometries have been omitted
the capacity of the fatigue machine
Residual stress due to welding because, while providing useful de-
available. Results of tests on base
only affects fatigue strength for al- sign data, they contribute little to the
metals, using rotating beam speci-
ternating loading and under such overall understanding of the factors
mens, have s h o w n a decrease in fa-
conditions a moderate increase in w h i c h determine the fatigue life of
tigue strength w i t h increase in speci-
fatigue strength is obtained by ther- weldments. Some early references
men diameter 1 3 and it is reasonable
mal stress relief. Larger increases in have also been omitted because im-
to assume that the larger the test
fatigue strength may be obtained by provements in welding technology
specimen, the greater the probabil-
postweld treatments w h i c h produce have made the data obsolete.
ity of a defect being present w h i c h
compressive residual stresses, in Major variables w h i c h may be ex- could reduce fatigue life. However,
place of the original tensile stresses, pected to influence fatigue life of the results of tests on traverse butt
at the weld toe. weldments are: (1) the testing condi-
The microstructures of the weld tions, (2) the geometry of the w e l d -
metal and heat-affected zone have ment, (3) the soundness of the weld
metal, (4) the residual stress pattern
introduced by welding, and (5) the
microstructure of the w e l d metal and
B. POLLARD is a Senior Research Metal- heat-affected zone. The testing
lurgist and R. J. COVER is a Research conditions and to a lesser degree the
Metallurgist, Graham Research Lab- weld geometry may be selected at
oratory, Jones & Laughlin Steel Corpora- Fig. 1—Butt weld fatigue specimens.83 (a)
w i l l . The other variables are deter- longitudinal butt weld, axial or flexural
tion, Pittsburgh, Pa. Paper presented at
the Canadian Welding Metalworking mined by the welding process and loading; (b) transverse butt weld, axial or
Exposition and Conference, Toronto, any post-weld treatment applied to flexural loading; (c) transverse butt weld,
Canada, September 29, 1971. the weldments. axial or rotary bend loading
544-s I N O V E M B E R 1 972
that point, Fig. 3(a).6 The fatigue
strength of transverse butt welds
has been shown to increase in
proportion to the included angle be-
tween the weld reinforcement and
the base plate 7 (Fig. 4), approaching
a maximum w h e n the included angle
equals 180 deg. The type of edge
preparation also influences the fa-
tigue strength of transverse butt
joints. 4 Single-Vee and single-U
welded joints have rather higher f a -
tigue strengths than double-Vee
welded joints, presumably due to the
stress concentration at the w e l d
toes, on opposite sides of the plate,
being in different planes.
Fig. 2 — Fillet weld fatigue specimens, (a) non-load-carrying longitudinal fillet The effect of base metal strength
welds;53 (b) "egg box" type load-carrying longitudinal fillet weld;52 (c) cover-plate- on the fatigue strength of transverse
type load-carrying longitudinal fillet weld;"'^ f^) continuous load-carrying fillet butt welds has been summarized by
weld;28'83 (e) non-load-carrying transverse fillet weld;6' (f) Tee-type load-carrying Munse 4 for steels w i t h UTS values
transverse fillet we/d;'4'27(g)cover-plate-type load-carrying transverse fi/letweld'4'83 up to 110 ksi. These data are replotted
in Fig. 5 together w i t h further data
for steels w i t h tensile strengths up
to 150 k s i . 8 9 For steels with
strengths of 55 to 110 ksi, weld f a -
welded specimens, varying in thick- welded Joint. The fatigue strengths tigue strength increases slightly w i t h
ness from 1/2 to 11/2 in. and in w i d t h of different types of welded joints in increase in UTS. The increase in fa-
from 1 % to 6 in., and on longitudinal mild steel are summarized in Table tigue strength is 0.3 (increase in
specimens VA to 111/2 in. wide of 1. 5 It can be seen that in all cases UTS) at 10 5 cycles but only 0.17 (in-
the same thickness range, revealed welding causes a significant de- crease in UTS) at 2 x 10 6 cycles. Con-
no significant effect of specimen crease in fatigue strength. siderable scatter exists in the data
size. 4 This indicates that the fre- and this has caused many investiga-
quency of defects in welds is suffi- tors to conclude that the fatigue
Butt Welds
ciently high that the smallest speci- strengths of welds in high strength
More fatigue testing has been per- steels are no better than those of
men size commonly used covers a formed on transverse butt welds
representative length of the weld. similar welds in mild steel. The wide
than on any other type of weld. For a variation in fatigue strengths s h o w n
The fatigue load is usually applied simple butt weld w i t h the weld rein- in Fig. 5 is probably the result of vari-
axially although bending has also forcement intact, fracture occurs at ations in w e l d quality. The leveling
been used. W i t h few exceptions, test- the edge of the w e l d reinforcement off and apparent decrease in fatigue
ing has been performed in air at a m - (weld toe) because the stress strength at strengths above 110 ksi
bient temperature, although it is w e l l concentration, caused by the change is due to an increase in notch sensi-
know that environment affects fa- of cross-section, is a maximum at
tigue life.
The stress ratios
a,
R
\ 0 max J
commonly used in laboratory tests
,a|
correspond to loading conditions Table 1 — Fatigue Strength of Mild Steel Under Pulsating Tension Loading
of full compression to full tension Fatigue strength
(alternating loading, R = -1), zero at 2 x 10 6 cycles
load to full tension (pulsating t e n -
sion, R = O) and half tension to full UTS, % (b|
tension (pulsating tension, R = Vz). Type of joint ksi BMFS
Without exception, the larger the Plain plate w i t h millscale surface 35.8 100
value of R, the higher the fatigue
Longitudinal butt welds, including full
strength for a given number of penetration web to flange welds in beams 2 1 . 9 - 28.9 61 - 81
cycles. The results are reported
Continuous longitudinal manual fillet
either as complete S-N plots, depict- 19.6-24.0 55-67
welds (e.g. w e b / f l a n g e welds)
ing number of cycles to failure at-
tained at various stress levels; or as Transverse butt welds, made manually,
as-welded 15.7-29.1 44-81
the fatigue strength for a certain life,
usually 10 5 or 2 x 10 6 cycles. W h e n Transverse non-load-carrying fillet
welds 11.6-22.4 33-63
testing is performed at various
values of R, the results are usually Longitudinal non-load-carrying fillet
presented in the form of a modified welds 10.1 - 14.6 28 - 41
Goodman diagram. Transverse load-carrying fillet welds
10.3-20.1 29-56
Longitudinal load-carrying fillet welds
7.8-13.0 22-36
Plate w i t h longitudinal attachment 8.95-11.2 25-31
E f f e c t s of W e l d Geometry on its edge
The effects of geometry by far over-
ride all other considerations in fa) See reference 5.
determining the fatigue strength of a (b) BMFS - base metal fatigue strength
E
E
kdnioin » (c)
X
o
2
25
20
15
oo
o
< 10 -
» (d)
100 120 140 160 180
REINFORCEMENT ANGLE ( 9 ) , degrees
Fig. 4 — Fatigue strength of butt welded joints as a function of
the angle between the weld reinforcement and the base
6
Fig. 3 — Axial stress distribution in welded plate on sect/on a-a plate,7 axial loading, stress ratio (R = 0)
tivity w i t h increase in UTS. The same The test welds, w h i c h may be trans- that continuous longitudinal fillet
effect is observed for base metals verse or longitudinal w i t h respect to welds, as used for joining flanges
but at higher strength levels. 10 the stress axis, are used to attach a to the w e b of an I-beam, have fatigue
The results for steels w i t h UTS gusset (Tee joint) or cover-plate (lap strengths only slightly lower than
values of 1 1 0 - 1 5 0 ksi are as low as joint) to the main member. Details of longitudinal butt welds. It is w o r t h
any fatigue strengths obtained and the different specimen types are noting that data for longitudinal fillet
are comparable w i t h the lowest shown in Fig. 2. welds show less scatter than for
strengths obtained for mild steel Transverse load-carrying fillet transverse fillet or butt welds. This
welds. Since these are the only re- welds have slightly lower fatigue indicates that the stress concentra-
sults available for steel of this strengths than non-load-carrying f i l - tion at the end of a fillet weld is fairly
strength level, it is impossible to say let welds, w h i c h are, in turn, lower constant and outweighs all other vari-
if these are the highest fatigue than transverse butt welds. Similar- ables.
strengths possible but, at the present ly, longitudinal load-carrying fillet The fatigue strength of transverse
time, for design purposes, welds in welds have slightly lower fatigue fillet welds depends upon the plate
high strength steels, w i t h no post- strengths than non-load-carrying fil- thickness, the fillet size and the in-
weld treatment, must be considered let welds but both types of longitudi- cluded angle between the w e l d face
to have fatigue strengths no higher nal fillet welds have much lower and the base plate. 7 For both Tee-
than the same welds in mild steel. strengths than longitudinal butt type and lap-type joints there is a
Longitudinal butt welds have welds. Fillet welds usually have incom- critical fillet size for a given plate
slightly higher fatigue strengths than plete penetration so they contain a thickness, below w h i c h failure oc-
comparable transverse butt welds be- built-in " c r a c k " in addition to the curs at the root of the weld and
cause the applied stress is parallel to " n o t c h " caused by the change of above w h i c h failure occurs in the
the weld axis and the stress concen- cross-section at the w e l d toe. How- base metal at the toe of the weld. 1 3
tration at the w e l d toe is lower (com- ever, provided that the w e l d fillet The critical fillet size is also the opti-
pare Tables 2 and 6). cross-sectional area is of adequate
mum fillet size since further increase
size, failure of longitudinal fillet welds
in fillet size produces no further im-
occurs in the base metal at the end
provement in fatigue strength. The
of the weld. 1 1 * 1 2
Fillet Welds critical fillet size has been found to
A greater variation in specimen ge- The low fatigue strength of longi- obey the empirical relationship:
ometry is possible w i t h fillet welds tudinal fillet welds has therefore
than w i t h butt welds but all joints been attributed to stress concentra-
can be divided into t w o classes: tion at the end of the w e l d . The ex- 2S_ a constant, k
load-carrying and non-load-carrying. planation is supported by the fact t
546-s I N O V E M B E R 1 972
S 60 defect in butt welds but is frequently
10 5 Cycles
>2*10 6 Cycles tolerated in lightly stressed butt
welds for reasons of economy. Its ef-
fect on fatigue strength depends
upon the weld geometry. The part
played by inadequate joint penetra-
tion in determining the fatigue
strength of Tee-type transverse fillet
welded joints has already been dis-
Z 30
cussed and that improvement in fa-
tigue strength that can be obtained
by increasing penetration has been
clearly demonstrated. 2 7 In contrast,
lack of penetration has little effect
10 upon the fatigue strength of contin-
uous longitudinal fillet welds 2 8 be-
19 cause the maximum principal stress
l . l . l 1 . 1 , 1 is parallel to the faying surface. Like-
50 60 70 90 100 110 120 130 140 150 160 wise, partial penetration longitudinal
BASE MATERIAL UTS. KSI butt welds were found to have fa-
tigue strengths as high as full pen-
Fig. 5 — Effect of base metal UTS on weld fatigue strength for transverse butt welds etration longitudinal butt welds, 2 9
tested in pulsating tension (R = 0) thereby justifying the common
practice of using partial penetration
butt welds w h e n their axes lie in the
where fracture initiation in welds but the direction of the major applied stress.
S = critical fillet size first attempts to correlate fatigue W h e n the applied stress is trans-
t = plate thickness strength w i t h defect size did not iso- verse to a partial penetration butt
late the effect of inclusions from ef- weld the fatigue strength is severely
For pulsating tension (R = 0 ) , k fa 2 fects due to porosity. 19 Moreover, reduced — for defects covering up to
for Tee-type specimens 1 3 * 1 4 and 1.5 these attempts could not deal w i t h 50 % of the joint area, the percent re-
for lap type specimens. 1 4 The critical slag inclusions of irregular shape. 22 duction of fatigue strength is approx-
fillet size may be reduced by beveling More recently, techniques have been imately equal to twice the percent re-
the web plate. 13 W h e n failure occurs developed for the production of slag duction of area by the defect. 3 0 The
at the root of the weld, increases in inclusions of a reproducible shape type of fatigue loading may modify
fatigue strength of 4 0 - 5 0 % can be and size, 23 24 thus permitting sys- the effect of inadequate joint pen-
obtained by this technique. 1 3 * 1 6 * 1 6 tematic investigations of the effect etration. It has been reported that
of slag inclusions on fatigue strength. the fatigue strengths of butt welds
For transverse butt welds in Vz in. tested in alternating bending are
thick mild steel a close correlation be- less affected by partial penetration
Effect of Weld Defects tween strength has been ob- than w h e n similar joints are tested
If the weld reinforcement is re- served. 2 4 * 2 5 Increasing the inclu- under alternating tension and com-
moved from a butt w e l d (either sion length by an order of magnitude pression. 31
transverse or longitudinal) the fa- resulted in a 2 0 - 3 0 % reduction in fa-
Incomplete fusion has not been
tigue strength is raised and failure tigue strength, single inclusions giv-
systematically investigated but may
occurs in the weld metal. Examina- ing slightly higher fatigue strengths
be expected to have a similar effect
tion of fracture surfaces has s h o w n than multiple inclusions of the same upon fatigue strength as inadequate
that failure is then initiated at w e l d size. For welds in VA in. thick plate joint penetration, as both are essen-
defects such as porosity, slag inclu- a more complex situation was found tially two-dimensional defects.
sions, undercutting and lack of pen- to exist.
etration. In addition to defects w i t h i n the
Harrison 2 6 examined the effect of weld, surface defects such as over-
The fatigue strength of a mild steel three VA in. inclusions and one con-
butt weld can be reduced to less tinuous sjag line and found that the
than one-third the fatigue strength effect of slag inclusions depended
of a defect-free weld by very dense upon their location. The effect of in-
porosity 17 and, in general, the fatigue clusions at the center of the w e l d
properties of a weld are much more thickness was blanketed by compres-
sensitive to defects than the static sive residual stress — large and
tensile properties. For example, a 5%
small defects giving similar fatigue
defective area in a mild steel butt
strengths. W h e n the compressive re-
weld w i t h the reinforcement re-
sidual stresses were relieved prior to
moved has negligible effect upon the
testing, the fatigue strength in-
UTS 18 but reduces the fatigue
creased w h e n the defects were dis-
strength by 3 0 - 4 5 % . 1 8 " 2 0 The sensi- (a) EKEL
crete but decreased w h e n the defect
tivity to weld defects increases w i t h
the strength of the steel. Munse 2 1 was a continuous slag line. Harrison
showed that for transverse butt explains this anomaly as being due
welds in HY-80 steel, w i t h the w e l d to the stress relief treatment remov-
reinforcement removed, 5% porosity ing hydrogen from the w e l d defects.
reduced the fatigue strength at 10 5 Slag inclusions near the weld sur-
cycles by 4 5 % and a flaw area as face reduced fatigue strength approx-
imately 4 0 % relative to specimens (b)
small as 0 . 1 % reduced the fatigue
strength by 18%. w i t h the inclusions in the center of
the weld. Fig. 6—Schematic representation of the
Slag inclusions have long been rec- residual stress distribution in a single-
Inadequate joint penetration is in-
ognized as possible sites for fatigue
herent in fillet welds and a common Vee butt weld84
548-s I N O V E M B E R 1972
Table 2 — Effect of Removing Weld Reinforcement on Fatigue S t r e n g t h of Transverse Butt Welds ( S M A W )
Table 4 — Comparison of the Fatigue Strength's of Transverse Butt Welds M a d e w i t h the G M A W and S M A W Processes
550-s I N O V E M B E R 1972
Table 5—Fatigue Strengths of Electroslag Transverse Butt Welds
Table 6 — Effect of Removing Weld Reinforcement on the Fatigue Strength of Longitudinal Butt Welds (SMAW)
Tested in Pulsating Tension (R =0)
surrounding area to compressive per se. The corresponding increases nert raised the fatigue limit of mild
stresses. If the heated region is lo- for alternating loading were 2 0 0 % steel plates w i t h gussets butt welded
cated w i t h respect to the weld so and 160%, respectively. to the edges by 2 9 % and Harrison 5 5
that the compressive stresses bal- Induction heating has also been obtained an increase of 120% in
ance the tensile stresses at the edge used for local heating. 5 3 The fatigue the fatigue limit of discontinuous
of the w e l d reinforcement, an in- limit of mild steel flange type longitudinal fillet welds.
crease in fatigue strength is obtained. specimens was increased by 2 2 0 to
The technique is limited to the 280% using this method. Prior Overloading
treatment of discontinuous longitudi- Residual compressive stresses
nal welds w h e r e failure occurs at the Localized Heating and Quenching may be produced at the edge of the
weld end, for example, welds used to This technique, first suggested by w e l d reinforcement and the fatigue
attach gussets. Using this technique, Gunnert, 5 4 for increasing the fatigue strength of the joint increased by t e n -
Puchner 50 increased the fatigue limit strength of fillet welds, involves sile loading until the weldment
of mild steel plates w i t h edge- slowly heating the end of the w e l d to undergoes permanent plastic defor-
welded gussets from 3 8 % of BMFS a temperature just below the A , mation. The fatigue limit of both
to 96% of BMFS and Trufyakov and then quenching the " n o t c h " w i t h a transverse and longitudinal non-load-
Mikeev 4 0 obtained 100% increase in jet of water. The notch cools much carrying fillet welds increases in pro-
the fatigue limit for a similar type of faster than the surrounding region portion to the preload. 5 6 ' 5 7 A n in-
specimen. Using the same tech- so that initially the material at the crease in the fatigue limit of 4 5 %
nique, the fatigue strength of discon- surface of the notch contracts w i t h - was obtained for mild steel (B.S. 15,
tinuous non-load-carrying longitudi- out appreciable restraint, since the 41.4 ksi yield strength) transverse fil-
nal fillet welds was increased by surrounding metal is still soft. By let welds preloaded to the yield point
140%. 5 1 For load-carrying fillet the time the surrounding mass cools, and tested w i t h a pulsating cycle. 5 7
welds 5 2 t h e increase in the fatigue the material at the notch is strong For longitudinal fillet welds, pre-
limit for pulsating tension was 150% and resists the contraction of mate- loaded to 33.6 ksi, the fatigue limit
for failure in the main plate of a rial around it. The result is that the increased 25% for pulsating tension
coverplate-type (lap joint) specimen notch is placed in a state of com- and 58% for alternating loading.
and 8 8 % for failure in the cover plate pression. Using this technique G u n -
Since the increase in fatigue
Local Compression
Residual compressive stresses
may be produced at the weld toe by
local compression. For non-load-car-
rying longitudinal fillet welds, tested
in pulsating tension, the fatigue limit
was increased by 7 0 - 8 0 % by local
compression. 3 8 - 4 0 * 5 3 . The fatigue limit
of load-carrying longitudinal fillet
welds was increased 100% by local
compression for both pulsating and
alternating loading. 52 This technique
has also been successfully applied to 60 -30 -40 -SO -20 -10 0 10 20 30 40
short transverse butt and non-load-
carrying transverse fillet welds. 4 0 T r i n t i e n e Reildual Stresi at Edge of Weld ( lOOO psi )
W i t h alternating loading the fatigue
limit was increased by 35% and Fig. 8 — Fatigue strength for IO6 cycles life as a function of transverse residual
100%, respectively. stress at edge of weld in Ni-Cu-Mo steel.36 Various residual stress patterns ob-
tained by stress relieving and/or peening; flexural loading, stress ratio R = 0.33
Peening
Compressive residual stresses at
the weld toe may be produced by
peening the surface w i t h a pneu-
matic hammer. A solid tool is gener-
ally used but some investigators
have reported good results w i t h a mosphere but only certain coatings is generally not possible because of
tool containing a bundle of steel produce an increase in fatigue their size, and localized stress relief
wires. Increases in the fatigue limit strength so it must be admitted that if incorrectly applied can produce un-
of the order of 30%> have been ob- the mechanism is not w e l l under- favorable stress distributions.
tained for axial specimens of trans- stood. Using this technique Gilde ob- Local heating and local heating
verse butt welds tested under pulsat- tained a 75% increase in the fatigue and quenching produce substantial
ing tension 9 and alternating load- limit of transverse butt welds. increases in the fatigue strength of
ing, 5 8 while Baren and Hurlebaus 3 6 ob- discontinuous longitudinal fillet
tained an increase of 4 6 % for spec- Application of Postweld welds but are not applicable to con-
imens tested in reverse bending. tinuous welds. They have not seen
Treatment Methods any significant application in the
Larger increases in fatigue strength
were obtained for non-load-carrying Few of the methods described for Western hemisphere, perhaps be-
fillet welds w h e n tested in pulsating increasing the fatigue strength of cause neither control systems nor in-
tension; the fatigue limit of trans- welds are widely applied in practice. spection procedures have been devel-
verse welds increased by 75- Grinding of butt welds is the most oped for these techniques. In Rus-
90% 4 8 - 5 5 and longitudinal welds by frequently used treatment because of sia 60 local heating has been used to
4 2 - 8 0 % . 4 8 T h e higher value for longi- its simplicity. Peening is widely used stop the propagation of fatigue
tudinal fillet welds was obtained for increasing the fatigue life of rotat- cracks in existing railway bridges.
w h e n the weld was continued ing machine parts but has not seen Local compression can be substi-
around the end of the gusset. much use in the treatment of welded tuted for local heating in the treat-
structures, although it is applicable ment of discontinuous fillet welds
to all weld geometries. Thermal and does not have the inspection
Plastic Coatings stress relief is only beneficial if the problem associated w i t h the latter,
It has been s h o w n that the applica- weldment is subject to alternating since the indentation, resulting from
tion of a plastic coating to the toe loading and even then only a moder- local compression, is readily visible
region of the weld increases the fa- ate increase in fatigue strength is and its location and depth provide
convenient quality control param-
tigue strength. 5 9 Presumably the possible. Furthermore, the heat treat-
eters. However, it requires heavy
coating reduces corrosion by the at- ment of complete welded structures
552-s I N O V E M B E R 1972
equipment w h i c h may limit its appli- cesses are superior to manual pro- Steels," Welding Journal, Vol. 35, No. 6,
cation for on-site fabrication. cesses because they are capable of Res. Suppl., pp. 2 9 8 s - 3 0 7 s , 1956.
producing welds w i t h a smoother 12. Gurney, T. R., "Fatigue Strength of
No applications of plastic coatings
surface and w i t h greater freedom Fillet Welded Joints in S t e e l , " British
or prior overloading, as a means of
Welding Journal, Vol. 7, No. 3, pp. 1 7 8 -
increasing the fatigue strength of from w e l d defects such as porosity
187, 1 9 6 0
welds in engineering structures, are and slag inclusions.
13. Ouchida, H., and Nishioka, A., " A
known to the authors of this paper. Residual stress due to welding Study of Fatigue Strength of Fillet Welded
The only disadvantage of plastic coat- only affects fatigue strength for alter- J o i n t s , " Hitachi Review, April 1964, pp. 3-
ings would appear to be the difficulty nating loading and, even then, only a 14.
of maintaining coating integrity in moderate increase in fatigue 14. McFarlane, D. S., and Harrison, J .
service. Prior overloading is, in prin- strength is obtained by thermal D., "Some Fatigue Tests of Load Carrying
ciple, an attractive method of in- stress relief. Modification of the re- Transverse Fillet W e l d s , " British Welding
creasing the fatigue strength of sidual stress distribution by post-weld Journal, Vol 12, No. 12, pp. 6 1 3 - 6 2 3 ,
welded joints since it is the weakest 1965.
treatments w h i c h produce compres-
joints (under static loading) w h i c h re- 15. Stallmeyer, J. E., and Munse, W.
sive residual stresses, in place of the
ceive the maximum benefit. It is read- H., "Fatigue of Welded J o i n t s in High-
original tensile stresses, at the weld Strength Steels," ibid., Vol. 7, No. 4, pp.
ily applicable to structures such as toe, is, however, an effective means 2 8 1 - 2 8 7 , 1960.
pressure vessels and is in fact unwit- of increasing fatigue strength. Local-
tingly used in the form of a proof 16. Wintergerst, S., and Ruckerl, E.,
ized heating, localized heating and "Investigations of the Fatigue Limit of St
test. However, for structures w h i c h quenching, localized compression 3 7 Welded J o i n t s , " Der Stahlbau, Vol.
have components subject to com- and peening have all been demon- 26, No. 5, pp. 1 2 1 - 1 2 4 , 1 9 5 7 .
pressive loading, care must be taken strated to be effective in producing
to avoid buckling and the application 17. Hempel, M., and Moller, H „ "The
the required compressive stresses
of the technique is limited by the ac- Effect of W e l d Defects in Specimens of
but those involving local heating or Steel St 3 7 on Their Tensile Fatigue
curacy of the design.
compression are only suitable for S t r e n g t h , " Arch. Eisen., V o l . 2 0 , No.
Grinding and peening therefore ap- treating the ends of longitudinal fillet 1 1 / 1 2 , pp. 3 7 5 - 3 8 3 , 1949.
pear to be the most generally applica- or gusset welds, whereas peening 18. Clough, R., "Application of W e l d
ble techniques for improving the fa- is applicable to all weld geometries. Performance Data," British Welding
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