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PII: S1572-6657(18)30655-6
DOI: doi:10.1016/j.jelechem.2018.09.054
Reference: JEAC 12637
To appear in: Journal of Electroanalytical Chemistry
Received date: 5 June 2018
Revised date: 29 August 2018
Accepted date: 27 September 2018
Please cite this article as: Karolina Syrek, Leszek Zaraska, Marta Zych, Grzegorz D. Sulka
, The effect of anodization conditions on the morphology of porous tungsten oxide layers
formed in aqueous solution. Jeac (2018), doi:10.1016/j.jelechem.2018.09.054
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The effect of anodization conditions on the morphology of porous tungsten oxide layers
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Highlights
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Graphical abstract
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Abstract
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an aqueous solution containing fluoride ions. A detailed investigation of the growth of anodic
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films on metallic substrate was focused on the study of the influence of anodization
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conditions, such as: anodization potential, duration of the process, electrolyte composition,
materials. Such kind of comprehensive studies has been performed for the first time. It was
found that the optimal conditions allowing synthesis of nanostructures with well-defined
pores and the thickest possible oxide layer are: anodization potential of 50 V, anodization
temperature of 20 °C, and agitation of electrolyte of 250 rpm. A post-treatment procedure was
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developed to effectively remove the precipitates formed on the surface of anodic layers during
ethanol for 5 s.
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.
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1. Introduction
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Tungsten oxide, WO 3 , is a well-known semiconductor characterized by a bandgap in
the range of 2.6 – 3.5 eV (depending on its structure [1]) that makes it possible to absorb even
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12% of the solar radiation [2]. This material also possesses very attractive optical properties,
which can be reversibly switched in the presence of electrolyte containing positively charged
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ions (e.g., H+, Li+ or Na+) by applying low voltages (electrochromic effect) [3]. Due to its
promising characteristics, tungsten oxide has recently found many different applications
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including photocatalysis [4], photoelectrochemistry [5], and gas sensing devices [6].
Among different synthesis strategies that can be used for the fabrication of
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as it is a simple, cheap and very effective method. Up to now, this technique was successfully
applied for the formation of nanoporous or nanotubular oxide layers on either individual
metals (e.g., Al [9], Ti [10,11], W [12,13], Sn [14], Fe [15], Zr [16]) or metal alloys (TiW
[17], TiAl [18]). A great advantage of oxide layers obtained by anodization is their adhesion
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the substrate that significantly facilitates an electron transfer path. This is extremely beneficial
from the point of view of their further applications (e.g., in photoelectrochemical or sensing
controlling the anodization parameters, especially the applied potential, temperature, duration
of the process, as well as the composition, viscosity, and pH of the electrolyte [19].
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anodization of tungsten in various sets of conditions resulting in different oxide morphologies
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including nanopores [3, 12, 21–23], nanowalls/nanorods [24], nanobubbles/nanopores [25],
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nanoplates [26], and plate-like crystals [27]. Examples of experimental conditions used for the
morphology of the resulting oxide layer, but also its geometrical parameters. For instance,
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WO3 layers with a pore diameter in the range of 10 – 90 nm and the oxide thickness from 0.2
TABLE 1
electrochemical applications), nanostructures with a highly developed surface area are the
most desirable. Therefore, establishing any correlations between anodization conditions and
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the structural features of anodic porous WO 3 layers seems to be an extremely important issue
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to allow the synthesis of anodic films with desired properties like uniform pores through the
whole length of oxide, high degree of porosity, and large thickness of the resulting porous
layer. Several examples of such studies can be found in the literature. For instance, Ahmadi et
al. studied the influence of electrolyte concentration (0.01 – 0.4 M) and synthesis duration (1
– 240 min) on the morphology of anodic tungsten oxide layers formed by anodization in
oxalic acid. Surprisingly, the authors also observed the formation of a compact oxide layer
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with nanobubbles just underneath the typical nanoporous film [22]. A wide range of
anodization potentials was tested by Chai et al. in the same electrolyte [12]. It was found, that
both the pore diameter and thickness of anodic film increase with increasing potential applied
during anodic oxidation. As can be deduced from Table 1, very common electrolytes used for
the synthesis of porous anodic WO 3 layers are those containing F - ions [3, 23, 31]. The
influence of the fluoride ion concentration and anodization time on the morphology of anodic
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porous WO 3 was investigated by Lai et al. [32]. In addition, the effect of NH4 F concentration
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was studied by Ismail et al. [23]. It was shown that after increasing NH4 F concentration from
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0.5 to 0.7 g/L (14 mM to 19 mM) the thickness of resulting oxide layer remains almost the
same [23]. Some authors [24, 29, 33] conducted anodization of tungsten at elevated
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temperatures. Kalantar-Zadech [27] synthesized plate-like crystals with the thickness up to 60
resulting tungsten oxide can be enhanced simply by a thicker anodic film which can be
formed by controlling electrolyte stirring during the synthesis [33]. However, all
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aforementioned papers describe only the influence of some selected parameters on the
morphology of anodic WO 3 , while all other conditions are kept constant during anodic
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oxidation. In addition, the effects of anodization temperature and electrolyte stirring on the
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structural features of porous WO 3 have not been reported yet. Finally, complex optimization
of all the most important operating conditions in order to obtain a highly porous anodic film
Therefore, herein we present, for the first time, a detail investigation of the effect of
such factors like: anodization potential, duration of the process, concentration of the F - ions in
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operating conditions to obtain highly-porous anodic tungsten oxide with a maximal possible
thickness. In addition, we also present an easy method that can be employed to clean the
surface of anodic WO 3 from the precipitants after the synthesis process. Photoelectrochemical
2. Experimental
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Anodic tungsten oxide was synthesized by a single-step anodic oxidation of metallic
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tungsten (99.95%, 0.2 mm thick GoodFellow) carried out at the constant voltage (20 – 70 V)
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fluoride (every time a constant volume of electrolyte, 50 ml, was used) in the temperature
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range of 10 – 40 °C. The metal samples were also anodized for different durations at 50 V and
20 °C. All anodizations were performed in a typical double-wall cell (60 mm high, 40 mm in
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diameter) with a vertically arranged two electrodes. The W sample and the Pt plate were
served as an anode and cathode, respectively. Electrodes were kept at the constant distance of
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2 cm. After anodization, a post-treatment procedure was carried out by applying ultrasounds
in either ethanol or HF and HNO 3 with different concentrations for various time durations (for
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more details see Supporting Info). The morphological characterization of anodic WO 3 layers
was performed using a field emission scanning electron microscope (FE-SEM/EDS, Hitachi
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S-4700 with a Noran System 7). Structural features of as received layers were estimated
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directly from SEM images using WSxM software [34]. After the post-treatment process, the
samples were annealed in air at 500 °C for 2 h with a constant heating rate of 2 °C min-1 using
a muffle furnace (model FCF 5SHM Z, Czylok) [13]. PEC measurements were performed
were used as working electrodes (WEs), a platinum foil as a counter electrode (CE), and a
Luggin capillary with a saturated calomel electrode (SCE) served as a reference electrode.
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The generated photocurrents were measured using a photoelectric spectrometer equipped with
the 150 W xenon arc lamp and combined with a potentiostat (Instytut Fotonowy). The PEC
characterization was performed in 0.1 M KNO 3 at the potential of 1 V vs. SCE and
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As it was already mentioned, the potential applied during anodization is one of the
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most crucial parameters responsible for both, the kinetics of anodic layer growth and the
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morphology of resulting oxide. Therefore, this parameter was optimized at first. The SEM
images of the surface of anodic films obtained at different potentials are collected in Figure 1.
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It is clear that contrary to a quite regular and ordered morphology observed for anodic
alumina or titania, the porous layers electrochemically generated on metallic tungsten are
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completely irregular, independently of the potential applied during anodic oxidation. As can
be seen in Figure 1A, the anodic film with pores having a diameter of about 30 nm was
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obtained at the potential of 20 V (see Figure 1A). A gradual increase in the average pore size
with increasing anodization potential was observed. In consequence, well defined and
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relatively uniform pores having about 90 nm in diameter were created when the oxide layer
was synthesized at 50 V (Figure 1D). A similar dependence between the pore size and applied
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potential, typical for other porous anodic metal oxides [19], were also observed by Chai et al.
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for anodizations of tungsten carried out in the oxalic acid electrolyte [12]. However, as it is
in the formation of anodic films with clogged pore mouths. This can be attributed to the fact
that WO3 dissolution also occurs during anodization according to the following reactions:
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After reaching supersaturation conditions, a precipitate of hydrated tungsten oxide (WO 3 ·H2 O
or WO3 ·2H2 O) may be deposited on the surface of anodic film [33,35]. Therefore, from the
point of view of the surface topography, 50 V was found to be the highest possible potential
allowing the formation of well-defined nanoporous tungsten oxide layers in the studied
electrolyte.
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thickness ensuring the optimal photoelectrochemical performance of the photoanode is still a
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challenge. Therefore, the effect of anodization potential on the thickness of the resulting oxide
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film was also investigated in order to find the optimal value of this parameter for the
The cross-sectional SEM images of the anodic film grown at the potential of 50 V are shown
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in Figures 2A and B. As can be seen, the morphology of the as formed porous tungsten oxide
layer with characteristic bubbles formed at the metal/oxide interface (Figure 2B), is
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FIGURE 2
Thicknesses of anodic films synthesized at all studied potentials were determined from the
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cross-sectional SEM images, and the results are collected in Figure 2D (black curve). It is
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clear that the increasing anodization potential from 20 V to 60 V results in the formation of
gradually thicker oxide layers, and this dependence is almost linear. On the other hand, a
further rising of the potential to 70 V leads to the generation of the significantly thinner
anodic film, what can be related to the worse current efficiency of the oxide formation itself,
as well as enhanced oxide dissolution under the electric field resulting in the formation of
interconnected pores. Moreover, the anodic layer can be partially damaged by vigorous
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oxygen evolution. An oxide growth ratio, defined as an average thickness of the oxide layer
divided by the density of charge passed during anodization [37], was calculated for all
samples (blue curve in Figure 2D). The charge densities were obtained by integrating the
current-density vs. time curves. Indeed, the maximum value of the oxide growth ratio was
observed for the sample anodized at 60 V suggesting the highest efficiency of the process
carried out at these conditions. Applying the higher anodization potential results in much
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effective oxide dissolution caused by a high electric field [38] as well as vigorous oxygen
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evolution which is accompanied by a relatively high electronic current. In consequence, high
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and fluctuating current densities are observed (see Figure S1 in the Supporting Information).
It should be also mentioned that the current density vs. time curves recorded during
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anodizations carried out at the potentials lower than 60 V (Figure 2C), exhibit a typical shape
observed during a potentiostatic growth of porous oxide films on different metals. Taking
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above into account, the potential of 50 V, ensuring both a well-defined porous surface
morphology together with the maximum possible thickness of the anodic film, was chosen as
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The second parameter that has been taken into consideration was anodization time. A
series of anodizations was carried out at the optimal potential of 50 V for various durations
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ranging from 15 min to 360 min. The SEM images of resulting anodic layers are collected in
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Figure 3 and Figure S2 (see Supporting Information). As can be seen in Figure 3A, even after
180 min of anodic oxidation, the resulting oxide layer still does not exhibit a well-defined
porous morphology. Some pores are still clogged on the surface. This can suggest that the
time was too short to achieve effective etching of the compact oxide layer created at the early
stages of the anodization. When the anodization was prolonged to 240 min, distinct pores
appear on the surface of anodic film (Figure 3B). However, a further increase of the
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anodization time to 360 min results again in almost compact morphology due to the chemical
dissolution of the anodic oxide by F - ions. The oxide layer thicknesses and oxide growth
ratios were calculated for all studied samples, and the obtained results are shown in Figure 3D
(black and blue curves, respectively). It is clear, that the most effective oxide layer thickening
occurs at the initial stage of anodization (see the highest growth ratio for the sample anodized
for 15 min). On the other hand, the longer the process, the chemical etching of the formed
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structure becomes a predominant factor preventing the formation of significantly thicker
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layers [39]. Since an extension of time of anodization from 240 to 360 min results in the
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formation of a slightly thicker layer (Figure 3D) and, simultaneously, in the loss of well-
defined porous morphology (Figure 3C), 240 min was chosen as an optimal process duration
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for further investigations.
FIGURE 3
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affect the morphology of anodic tungsten oxide layers [27]. Therefore, metallic tungsten was
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also anodized for 240 min at the optimal potential of 50 V using four different electrolyte
temperatures ranging from 10 to 40 °C. The SEM images of resulting oxide layers are
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collected in Figure 4 together with current density vs. time curves (Figure 4E), thicknesses of
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anodic films, and values of oxide growth ratio determined for all studied samples (Figure 4F).
FIGURE 4
The thickest oxide layer with a thickness of about 800 nm was obtained when anodic
oxidation was carried out at the temperature of 10 °C. However, as shown in Figure 4A, the
resulting oxide layer was rather compact, with some irregular cavities and holes on the
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significant change in current density vs. time curves. It is clear that the higher temperature,
the initiation of pore formation occurs faster resulting in an earlier increase in current density
after reaching the local minimum (see Figure 4E). The higher current densities observed
during the steady-state oxide growth can suggest the faster oxide formation at elevated
temperatures (see Figure S3 in the Supporting Information). A similar trend was observed in
our group for the anodic formation of nanostructured oxides on other metals such as
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aluminum [40] and titanium [41]. However, in the present case, increasing anodization
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temperature leads to the formation of much thinner anodic films (see Figure 4F). This
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phenomenon can be attributed to the fact that the rate of chemical dissolution of oxide is
increased more by raising the temperature than by the rate of oxide growth. In consequence,
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the oxide dissolution is predominant process at higher temperatures that results in the
formation of thinner layers. On the other hand, more effective etching facilitates the pore
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formation within the anodic film as can be seen in Figure 4B. However, when anodization is
carried out at too high temperatures, the anodic layers with less regular and sometimes
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clogged pores are formed due to the deposition of hydrated tungsten oxide (see above).
Taking above into account, 20 °C was chosen as the optimal temperature for further studies.
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As the dissolution of anodic tungsten oxide occurs according to the equation (2), the
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the morphology and thickness of the resulting film. Therefore, we decided to check if the use
of electrolyte containing less or even no fluoride ions can allow the formation of thicker
porous layers. Despite the fact that some porous anodic film can be obtained on the tungsten
surface even in the solution without fluoride ions, this electrolyte is not promising, as the
formed oxide layer is extremely thin (~240 nm) and mostly compact with only thin porous
outer layer (SEM pictures are shown in Figure S4 in the Supporting Information). It is clearly
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visible that increasing the concentration of NH4 F results in higher current densities observed
during anodization (Figure 5D) due to the better conductivity of electrolyte. Moreover, the
higher concentration of fluoride ions facilitates the pore formation, as indicated by the earlier
increase (after the local minimum) in the current density. Surprisingly, on the contrary to
results obtained by Ismail et al. [23], the thickest anodic layer was obtained when the
anodization was carried out in the electrolyte with the highest content of F- ions (see Figure
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5E). However, the more F- ions present the greater rate of oxide dissolution that it is
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confirmed by much lower oxide growth ratios in the concentrated electrolytes (see Figure 5E).
It should be also mentioned that if the concentration of F - is too low, porous oxide films with
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not fully open pores are formed, as can be seen in Figures 5A and C. Therefore, 75 mM was
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chosen as the optimal concentration of NH4 F allowing the fabrication of porous anodic
tungsten oxide layers with well-defined pores and the greatest possible thickness.
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FIGURE 5
Several studies showed a big impact of electrolyte agitation on the thickness and
morphology of anodic oxides layers, e.g., TiO2 [42,43]. Therefore, we also decided to
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optimize the speed of electrolyte stirring to achieve a highly porous and the thickest possible
FIGURE 6
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As can be seen in Figure 6A, when anodic oxidation was carried out without electrolyte
agitation, pores were not fully developed on the surface. A large area of the compact product,
being either not fully dissolved passive oxide formed during the initial stages of anodization
or hydrated oxide secondary deposited from the electrolyte, can be easily recognized. On the
other hand, a gradual decrease in the oxide layer thickness as well as in the oxide growth ratio
was observed for increasing the speed of electrolyte stirring (see Figure 6D). Therefore, it can
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be stated, that 250 rpm is the optimal agitation rate for the fabrication of porous anodic
approaches were examined. Firstly, just after anodization anodic tungsten oxide was
immersed in a mixture of HF and water of different ratios. This approach was not successful,
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as no considerably differences were observed between the samples before and after post-
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treatment (for details see section 5.1 in the Supporting Information). Secondly, as-received
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WO3 samples were immersed in ethanol and exposed to ultrasounds for different times up to
10 min. A similar strategy based on ultrasonic treatment has been already used to clean the
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surface of TiO 2 nanotubes after their synthesis [44,45]. In case of anodic WO 3 layers some
improvement in a surface quality was observed, however, the surface was still not entirely
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free from the precipitates (for details see section 5.2 in the Supporting Information). Finally,
the samples were treated using a two step method based on the sequential immersion of
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presence of ultrasounds (for details see section 5.3 in the Supporting Information). This
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approach allowed finding the appropriate conditions for removal of all precipitates from WO 3
surface. The best results were obtained by sonication in a 20% HF solution for 10 s and
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ethanol for 5 s. The SEM images of the surface of anodic film before and after the post-
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perspective. Detail studies on PEC performance of anodic WO3 photoanodes have been
already performed in our group [13]. It is widely recognized that PEC properties are strongly
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related with the morphology of anodic layers. There are several studies which prove that a top
on PEC performance of porous anodic WO 3 , just after the anodization one sample was cut in
half, and one piece was left as received and the second was subjected to the post treatment
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°C for 2 h. The PEC properties of both samples were studied at the potential of 1 V vs. SCE
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by a sequential irradiation of light from the wavelength range of 300 – 450 nm with the step
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of 10 nm. The obtained chronoamperograms are presented in Figure 7C. It is clearly visible
that PEC response of the WO3 photoanode subjected to the post-treatment procedure was
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higher of about 22% compared to the as-received sample. For 350 nm and 1 V vs. SCE, the
observed average enhancement in photocurrent was 24 ± 3 % (for details see Figure S8 in the
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Supporting Information).
FIGURE 7
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Conclusions
ammonium sulfate and ammonium fluoride. The main goal of this study was to find an
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optimal procedure for obtaining WO3 layers with a desired morphology – well-defined pores
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and the thickest possible oxide layer. As expected, we demonstrated a significant influence of
several anodization parameters on the resulting morphology of anodic films. The detailed
analysis of the established correlations between the anodization parameters and oxide
morphology allowed choosing the optimal conditions for the synthesis of anodic WO 3 in this
electrolyte. The best conditions can be summarized as follows: the applied potential of 50 V,
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fluoride, anodization temperature of 20 °C, and the rate of electrolyte agitation of 250 rpm.
then in ethanol was proposed as an effective strategy for the removal of precipitates formed
during the anodization from the porous surface of anodic oxide. It was confirmed that such a
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Acknowledgements
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The research was partially supported by the National Science Centre Poland (Project
2016/20/T/ST5/00255. The SEM imaging was performed in the Laboratory of Field Emission
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Figure captions
Figure 1. Top-view SEM images of anodic WO 3 layers formed in 1 M (NH4 )2 SO4 and 75 mM
NH4 F at the potential of 20 V (A), 30 V (B), 40 V (C), 50 V (D), 60 V (E) and 70 V (F). All
Figure 2. Cross-sectional SEM images of the nanostructured tungsten oxide layer formed at
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time curves (C) recorded at various anodization potentials. The oxide thickness and oxide
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growth ratio as functions of the applied potential (D).
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Figure 3. Top-view SEM images of anodic WO 3 layers formed in 1 M (NH4 )2 SO4 and 75 mM
NH4 F at 50 V for 180 min (A), 240 min (B), and 360 min (C). The oxide growth ratio and
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resulting oxide thickness for various anodization durations (D).
NH4 F at 50 V for 240 min at 10 °C (A), 20 °C (B), 30 °C (C), and 40 °C (D). Current density
vs. time curves recorded during anodizations at different temperatures (E). The oxide growth
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(C) of NH4 F. The corresponding current density-time curves recorded during synthesis (D).
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Oxide growth ratios and resulting oxide thicknesses for all studied F - ion concentrations (E).
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Figure 6. SEM images of WO 3 layers synthesized at 0 rpm (A), 250 rpm (B), and 500 rpm
(C). Oxide growth ratios and resulting oxide thicknesses for all studied agitation speeds (D).
Figure 7. Comparison of the top morphology of anodic WO 3 before (A) and after the post-
treatment process performed in ultrasounds (B), together with the corresponding PEC
responses (C).
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D
(nanoplates)
20 240 50 [29]
1.5 M H2 SO4 and H2 O2 in the
range 0 – 0.2 M
(nanosheets)
T E - - ~ 1.0 – 2.5
C
1 M Na2 SO4 and NH4 F (0.07, 0.1,
0.3, 0.5, and 0.7 g/L) 40 60 RT 50 – 80 - ~ 0.4 [23]
(nanopores)
50 ml ethylene glycol with 0.5 g
NH4 F and 2 vol.% water A C 10 10 – 90 RT 10 – 30 few nm 0.2 – 2.0 [3]
(nanopores)
0.2 wt.% NH4 F
60 18 RT 80 – 100 0.04 – 0.08 [30]
(nanoplates)
0.25 wt.% HF
50 40 RT 50 – 70 15 - [31]
(nanopores)
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