Documente Academic
Documente Profesional
Documente Cultură
CRF230F 3
CRF230F 4
CRF230F 5
CRF230F 6
4
13KPS3E4 © Honda Motor Co., Ltd. 2005
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
2005.05.20 E
B 2
2
2005.05.20 E
B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
2005.05.20 E
B 5
Part block and serial number check Color label attachment position check
Check
point
5
2005.05.20 E
B 6
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Parts Applicable
Applicable engine Applicable frame
Model catalogue Type carburetor
serial No. serial No.
code serial No.
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PD9CA KC
6
2005.05.20 E
B 7
Color label
• When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
1
VFR800FIW
R-157
R157
7
2005.05.20 E
B 8
Color chart
1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
CRF230F (CRF230F3)
MODEL CRF230F3
Fighting
COLOR
red Applicable model
Applicable
CODE R-134 Ref.
block
No.
Initial Final No.
No. Name of colored parts Basic part No. R134 applicable applicable
model model
1 BODY COMP., FRAME 50100-KPS-900 ZA F-25 1
2 BOOT, FR. FORK 51611-KR6-013 ZH F-7 18
3 CASE, HEADLIGHT 61301-KCZ-900 ZE F-1 9
4 COVER, AIR CLEANER CASE 17220-KPS-900 ZA F-15 8
5 COVER, BATTERY BOX 83601-KPS-900 ZB F-14 5
6 COVER, L. SIDE 83600-KPS-900 ZA F-14 4
7 COVER, R. SIDE 83500-KPS-900 ZA F-14 2
8 FENDER SET, RR. 80101-KPS-900 ZA F-22 6
9 FENDER, FR. 61100-KPS-900 ZA F-6 1
10 HOLDER, UPPER 53131-KBB-950 ZA F-4 6
11 LABEL, COLOR 87565-KPS-900 ZA F-27 5
12 MARK 87130-MBN-830 ZA F-28 3
13 PANEL COMP., RR. BRAKE 43100-KPS-900 ZA F-10 2
14 PIPE, STEERING HANDLE 53100-KPS-900 ZA F-4 5
15 PLATE SET, FR. NUMBER 61140-KCY-A30 ZA F-1 8
16 PLATE, SKID 50351-KPS-900 ZA F-25 4
17 PROTECTOR, EX. PIPE 18345-KPS-900 ZA F-16 8
18 SHROUD SET, L. TANK 17555-KPS-900 ZA F-12 10
19 SHROUD SET, R. TANK 17545-KPS-900 ZA F-12 9
20 STRIPE, L. TANK SHROUD 87127-KPS-900 ZA F-28 2
21 STRIPE, R. TANK SHROUD 87126-KPS-900 ZA F-28 1
8
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B 9
CRF230F (CRF230F4)
MODEL CRF230F4
COLOR
Extreme
red Applicable model
Applicable
1
CODE R-292R Ref.
block
No.
Initial Final No.
No. Name of colored parts Basic part No. R292 applicable applicable
model model
1 BODY COMP., FRAME 50100-KPS-900 ZA F-25 1
2 BOOT, FR. FORK 51611-KR6-013 ZH F-7 18
3 CASE, HEADLIGHT 61301-KPS-880 ZA F-1 9
4 COVER, AIR CLEANER CASE 17220-KPS-900 ZA F-15 8
5 COVER, BATTERY BOX 83601-KPS-900 ZB F-14 5
6 COVER, L. SIDE 83600-KPS-900 ZA F-14 4
7 COVER, R. SIDE 83500-KPS-900 ZA F-14 2
8 FENDER SET, RR. 80101-KPS-860 ZA F-22 6
9 FENDER, FR. 61100-KPS-860 ZA F-6 1
10 HOLDER, UPPER 53131-KBB-950 ZA F-4 6
11 LABEL, COLOR 87565-KPS-860 ZA F-27 5
12 MARK 87130-MBN-830 ZA F-28 3
13 PANEL COMP., RR. BRAKE 43100-KPS-900 ZA F-10 2
14 PIPE, STEERING HANDLE 53100-KPS-900 ZA F-4 5
15 PLATE SET, FR. NUMBER 61140-KCY-A30 ZA F-1 8
16 PLATE, SKID 50351-KPS-900 ZA F-25 4
17 PROTECTOR, EX. PIPE 18345-KPS-900 ZA F-16 8
18 SHROUD SET, L. TANK 17555-KPS-860 ZA F-12 10
19 SHROUD SET, R. TANK 17545-KPS-860 ZA F-12 9
20 STRIPE, L. TANK SHROUD 87127-KPS-860 ZA F-28 5
21 STRIPE, R. TANK SHROUD 87126-KPS-860 ZA F-28 4
9
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B10
CRF230F (CRF230F5)
MODEL CRF230F5
1 COLOR
Extreme
red Applicable model
Applicable
CODE R-292R Ref.
block
No.
Initial Final No.
No. Name of colored parts Basic part No. R292 applicable applicable
model model
1 BODY COMP., FRAME 50100-KPS-900 ZA F-25 1
2 BOOT, FR. FORK 51611-KR6-013 ZH F-7 18
3 COVER, AIR CLEANER CASE 17220-KPS-900 ZA F-15 8
4 COVER, BATTERY BOX 83601-KPS-900 ZB F-14 5
5 COVER, L. SIDE 83600-KPS-900 ZA F-14 4
6 COVER, R. SIDE 83500-KPS-900 ZA F-14 2
7 FENDER SET, RR. 80101-KPS-760 ZA F-22 6
8 HOLDER, UPPER 53131-KBB-950 ZA F-4 6
9 LABEL, COLOR 87565-KPS-760 ZA F-27 5
10 MARK 87130-MBN-830 ZA F-28 3
11 PANEL COMP., RR. BRAKE 43100-KPS-900 ZA F-10 2
12 PIPE, STEERING HANDLE 53100-KPS-901 ZA F-4 5
13 PLATE SET, FR. NUMBER 61140-KCY-A30 ZA F-1 8
14 PLATE, SKID 50351-KPS-900 ZA F-25 4
15 PROTECTOR, EX. PIPE 18345-KPS-900 ZA F-16 8
16 SHROUD SET, L. TANK 17555-KPS-760 ZA F-12 10
17 SHROUD SET, R. TANK 17545-KPS-760 ZA F-12 9
18 STRIPE, L. TANK SHROUD 87127-KPS-760 ZA F-28 7
19 STRIPE, R. TANK SHROUD 87126-KPS-760 ZA F-28 6
10
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B11
CRF230F (CRF230F6)
MODEL CRF230F6
COLOR
Extreme
red Applicable model
Applicable
1
CODE R-292R Ref.
block
No.
Initial Final No.
No. Name of colored parts Basic part No. R292 applicable applicable
model model
1 BODY COMP., FRAME 50100-KPS-730 ZA F-25 1
2 BOOT, FR. FORK 51611-KR6-013 ZH F-7 18
3 COVER, AIR CLEANER CASE 17220-KPS-900 ZA F-15 8
4 COVER, BATTERY BOX 83601-KPS-900 ZB F-14 5
5 COVER, L. SIDE 83600-KPS-900 ZA F-14 4
6 COVER, R. SIDE 83500-KPS-900 ZA F-14 2
7 FENDER SET, RR. 80101-KPS-760 ZA F-22 6
8 HOLDER, UPPER 53131-KBB-950 ZA F-4 6
9 LABEL, COLOR 87565-KPS-730 ZA F-27 5
10 MARK 87130-MBN-830 ZA F-28 3
11 PANEL COMP., RR. BRAKE 43100-KPS-900 ZA F-10 2
12 PIPE, STEERING HANDLE 53100-KPS-901 ZA F-4 5
13 PLATE SET, FR. NUMBER 61140-KCY-A30 ZA F-1 8
14 PLATE, SKID 50351-KPS-900 ZA F-25 4
15 PROTECTOR, EX. PIPE 18345-KPS-901 ZA F-16 8
16 SHROUD SET, L. TANK 17555-KPS-730 ZA F-12 10
17 SHROUD SET, R. TANK 17545-KPS-730 ZA F-12 9
18 STRIPE, L. TANK SHROUD 87127-KPS-730 ZA F-28 9
19 STRIPE, R. TANK SHROUD 87126-KPS-730 ZA F-28 8
11
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B12
1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
13
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B14
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
14
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B15
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
1
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
15
2005.05.20 E
B16
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1 Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
16
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C 1
17
2005.05.20 E
C 2
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
1 Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
18
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C 3
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
1 E: Engine, F: Frame
20
2005.05.20 E
ENGINE GROUP C 5
E-1 D 1 E-2 D 3 E-3 D 5
CYLINDER HEAD COVER/CYLINDER HEAD CAMSHAFT/VALVE CAM CHAIN/TENSIONER
2
E-4 D 6 E-5 D 7 E-6 D 8
CYLINDER RIGHT CRANKCASE COVER CLUTCH
21
2005.05.20 E
ENGINE GROUP C 6
E-10 D12 E-11 D13 E-12 D14
STARTING MOTOR CRANKCASE CRANKSHAFT/PISTON
2
E-13 D15 E-14 E 1 E-15 E 2
TRANSMISSION GEARSHIFT DRUM CARBURETOR
EOP-1 E 4 EOP-2 E 5
GASKET KIT A GASKET KIT B
22
2005.05.20 E
FRAME GROUP C 7
F-1 F 1 F-2 F 2 F-3 F 4
HEADLIGHT HANDLE LEVER/SWITCH/CABLE FR. BRAKE MASTER CYLINDER
23
2005.05.20 E
FRAME GROUP C 8
F-10 F13 F-11 F14 F-12 F16
REAR BRAKE PANEL REAR WHEEL FUEL TANK
24
2005.05.20 E
FRAME GROUP C 9
F-19 G10 F-20 G11 F-21 G13
SIDE STAND SWINGARM/CHAIN CASE REAR CUSHION
25
2005.05.20 E
FRAME GROUP C10
F-28 H 6
MARK
26
2005.05.20 E
E-1 CYLINDER HEAD COVER/CYLINDER HEAD D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment and reface
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 3.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 3.8
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
3 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 3.5
2
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
+ 4 111115 GASKET, CYLINDER HEAD •••••••• 2.7
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
28
2005.05.20 E
E-2 CAMSHAFT/VALVE D 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 111118 CAMSHAFT ••••••••••••••••••••• 2.3
.INCLUDES: Valve clearance
adjustment
.INCLUDES: Engine removal and
installation
3 1111K8 ARM, INTAKE VALVE ROCKER(ONE) 2.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
1111K9 ARM, EXHAUST VALVE ROCKER(ONE) 2.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE ••••••••••••••
.INCLUDES: Engine removal and
2.4 2
installation
.INCLUDES: Valve clearance
adjustment
6 1111N0 VALVE, INTAKE(ONE) ••••••••••• 3.0
.INCLUDES: Engine removal and
installation
+ .INCLUDES: Refacing
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
29
2005.05.20 E
E-2 CAMSHAFT/VALVE D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 6 .EXCLUDES: Valve guide
replacement
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 3.2
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
.EXCLUDES: Valve guide
replacement
7 1111N1 VALVE, EXHAUST(ONE) •••••••••• 3.0
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
.EXCLUDES: Valve guide
replacement
8 (1,9,10,11,12,13)
30
2005.05.20 E
E-3 CAM CHAIN/TENSIONER D 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111Q4 SPROCKET, CAM •••••••••••••••• 0.7
2 110140 CHAIN, CAM ••••••••••••••••••• 1.6
3 111130 TENSIONER, CAM CHAIN ••••••••• 1.7
5 (6)
111133 LIFTER, TENSIONER •••••••••••• 0.4
8 111139 GUIDE, CAM CHAIN ••••••••••••• 2.7
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
31
2005.05.20 E
E-4 CYLINDER D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 3.0
.INCLUDES: Engine removal and
installation
2 111102 GASKET, CYLINDER ••••••••••••• 2.9
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
32
2005.05.20 E
E-5 RIGHT CRANKCASE COVER D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5,9)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
33
2005.05.20 E
E-6 CLUTCH D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 2121A0 OUTER, CLUTCH •••••••••••••••• 1.0
2 212112 CENTER, CLUTCH ••••••••••••••• 1.0
5 (3,6,7,8,13)
2121A1 DISC, CLUTCH FRICTION •••••••• 1.0
.NOTE: Same time for two units
or more
9 2121A3 PLATE, CLUTCH PRESSURE ••••••• 1.0
10 (18)
2121A4 PLATE, CLUTCH LIFTER ••••••••• 0.7
11 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
12 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
34
2005.05.20 E
E-7 OIL PUMP D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.8
2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.7
4 (3)
1131C7 ROTOR, OIL PUMP •••••••••••••• 0.9
.NOTE: Same time for two units
5 1101L0 ROTOR, OIL FILTER •••••••••••• 0.8
6 1101L1 CAP, OIL FILTER ROTOR •••••••• 0.7
10 211105 GEAR, PRIMARY DRIVE •••••••••• 1.0
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
35
2005.05.20 E
E-8 LEFT CRANKCASE COVER D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.7
2 (13)
2101D7 COVER, REDUCTION GEAR •••••••• 0.2
3 1101B0 COVER, CRANKCASE :LEFT REAR •• 0.1
4 1101A3 GASKET, CRANKCASE COVER :LEFT 0.6
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
36
2005.05.20 E
E-9 GENERATOR D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612131 OUTER, STARTING CLUTCH ••••••• 0.8
2 613105 ROTOR OR FLYWHEEL •••••••••••• 0.8
3 6131A3 STATOR ••••••••••••••••••••••• 0.8
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
37
2005.05.20 E
E-10 STARTING MOTOR D12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612120 GEAR, STARTER DRIVEN ••••••••• 0.7
3 612125 GEAR, STARTER REDUCTION •••••• 0.2
5 612135 GEAR, STARTER IDLE ••••••••••• 0.6
7 612105 MOTOR, STARTING •••••••••••••• 0.3
8 6121A4 TERMINAL, BRUSH(STARTER) ••••• 0.5
11 6121A5 HOLDER, BRUSH(STARTER) ••••••• 0.5
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
38
2005.05.20 E
E-11 CRANKCASE D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 6.1
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 4.3
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 5.7
.INCLUDES: Engine removal and
installation
5 1131B5 SCREEN, OIL FILTER ••••••••••• 0.2
11 2101C8 BEARING, COUNTERSHAFT :RIGHT • 4.5
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH ••
.INCLUDES: Engine removal and
4.7 2
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL ••••••••••• 4.9
.INCLUDES: Engine removal and
installation
12 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• 1.0
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
39
2005.05.20 E
E-12 CRANKSHAFT/PISTON D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1101B5 CRANKSHAFT ••••••••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
1101B5A .Replace left crankshaft
bearing add ••••••••••••••••• 0.2
1101B5B .Replace right crankshaft
bearing add ••••••••••••••••• 0.2
1101B5C .Replace both crankshaft
bearing add ••••••••••••••••• 0.4
4 (3,5,6)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 3.1
.INCLUDES: Engine removal and
installation
11 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.7
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
40
2005.05.20 E
E-13 TRANSMISSION D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (7,10,13,15)
210141 MAINSHAFT, TRANSMISSION •••••• 4.5
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
3 (4,8,11,12,14,16)
210142 COUNTERSHAFT, TRANSMISSION ••• 4.5
.INCLUDES: Engine removal and
installation
17 213135 SPROCKET, DRIVE •••••••••••••• 0.2
30 2101C5 BEARING, MAINSHAFT :RIGHT •••• 4.5
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.7
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL ••••••••••• 4.9
2
.INCLUDES: Engine removal and
installation
31 2101C2 BEARING, MAINSHAFT :LEFT ••••• 4.5
.INCLUDES: Engine removal and
installation
+32 2101C7 BEARING, COUNTERSHAFT :LEFT •• 4.5
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
42
2005.05.20 E
E-14 GEARSHIFT DRUM E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4)
210112 FORK, GEARSHIFT •••••••••••••• 4.5
.NOTE: Same time for two units
or more
.INCLUDES: Engine removal and
installation
5 2101A9 DRUM, GEARSHIFT •••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
6 2101B0 CAM, SHIFT DRUM •••••••••••••• 1.0
7 (8)
210125 STOPPER OR SPRING, SHIFT DRUM 1.0
9 (10,12,17,21)
210122 SPINDLE, GEARSHIFT ••••••••••• 1.1
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
43
2005.05.20 E
E-15 CARBURETOR E 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (4)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.6
3 3111A3 NEEDLE, JET •••••••••••••••••• 0.9
5 3111A5 TOP SET, CARBURETOR •••••••••• 0.4
6 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.4
8 3111F6 ARM SET, THROTTLE VALVE LINK • 0.7
12 3111M6 LINK SET, THROTTLE ••••••••••• 0.6
14 3111B8 VALVE, AIR CUT ••••••••••••••• 0.4
16 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.6
17 3111A8 VALVE, THROTTLE •••••••••••••• 0.7
32 (20,31)
3111D4 JET, MAIN •••••••••••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
45
2005.05.20 E
EOP-1 GASKET KIT A E 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
46
2005.05.20 E
EOP-2 GASKET KIT B E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
47
2005.05.20 E
F-1 HEADLIGHT F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
6 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.2
7 616118 BULB, HEADLIGHT •••••••••••••• 0.1
9 616103 CASE, HEADLIGHT •••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
48
2005.05.20 E
F-2 HANDLE LEVER/SWITCH/CABLE F 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (3)
811100 CABLE, THROTTLE •••••••••••••• 0.5
.NOTE: Same time for two units
4 811115 CABLE, CLUTCH •••••••••••••••• 0.2
5 6151D8 SWITCH, ENGINE STOP •••••••••• 0.3
6 615116 SWITCH, STARTER •••••••••••••• 0.3
7 6151A9 SWITCH, CLUTCH ••••••••••••••• 0.1
8 810150 GRIP, THROTTLE ••••••••••••••• 0.2
9 8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.2
10 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
11 810155 HOUSING, THROTTLE •••••••••••• 0.2
14 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.2
18 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
50
2005.05.20 E
F-3 FR. BRAKE MASTER CYLINDER F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 7121A0 HOSE, FRONT BRAKE •••••••••••• 0.4
.INCLUDES: Bleed brakes
3 712105 CYLINDER, FRONT BRAKE MASTER • 0.4
.INCLUDES: Bleed brakes
7 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
9 7121G9 PISTON SET, FRONT BRAKE MASTER 0.4
.INCLUDES: Bleed brakes
11 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
51
2005.05.20 E
F-4 HANDLE PIPE/TOP BRIDGE F 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 615146 SWITCH, IGNITION ••••••••••••• 0.3
5 810100 PIPE, STEERING HANDLE •••••••• 0.4
7 510110 BRIDGE, FORK TOP ••••••••••••• 0.4
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
53
2005.05.20 E
F-6 FRONT FENDER F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
54
2005.05.20 E
F-7 FRONT FORK F 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 5111C5 SPRING, FRONT FORK :LEFT ••••• 0.2
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.2
5111C7 SPRING, FRONT FORK :BOTH ••••• 0.4
3 5111G2 PIPE, FRONT FORK :LEFT ••••••• 0.8
5111G3 PIPE, FRONT FORK :RIGHT •••••• 0.8
5111G4 PIPE, FRONT FORK :BOTH ••••••• 1.3
8 5111D2 CASE, BOTTOM :RIGHT •••••••••• 0.8
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.3
14 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
15 5111E7 SEAL, FRONT FORK :LEFT ••••••• 0.8
5111E8 SEAL, FRONT FORK :RIGHT •••••• 0.8
5111E9 SEAL, FRONT FORK :BOTH ••••••• 1.3
16 5111D1 CASE, BOTTOM :LEFT ••••••••••• 0.8
17 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
18 5111J9 BOOT, FRONT FORK :LEFT ••••••• 0.4
5111K0 BOOT, FRONT FORK :RIGHT •••••• 0.4
5111K1 BOOT, FRONT FORK :BOTH ••••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
56
2005.05.20 E
F-8 FRONT BRAKE CALIPER F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
5 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
12 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
13 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
57
2005.05.20 E
F-9 FRONT WHEEL F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
8 710103 HUB, FRONT WHEEL ••••••••••••• 2.3
9 7101D4 FRONT WHEEL •••••••••••••••••• 0.9
10 710109 RIM, WHEEL :FRONT •••••••••••• 2.2
11 710139 FRONT TIRE(ONE) •••••••••••••• 0.8
12 710140 TUBE, FRONT TIRE ••••••••••••• 0.8
15 711120 DISC, FRONT BRAKE •••••••••••• 0.3
22 (7)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
59
2005.05.20 E
F-10 REAR BRAKE PANEL F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.4
2 (3)
7111A9 PANEL, REAR BRAKE •••••••••••• 0.5
7 7111C4 ARM, REAR BRAKE •••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
60
2005.05.20 E
F-11 REAR WHEEL F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
6 710160 AXLE, REAR WHEEL ••••••••••••• 0.3
9 710121 HUB, REAR WHEEL •••••••••••••• 2.4
10 710118 REAR WHEEL ••••••••••••••••••• 1.0
11 710127 RIM, WHEEL :REAR ••••••••••••• 2.3
12 710142 REAR TIRE(ONE) ••••••••••••••• 0.9
13 7101A7 TUBE, REAR TIRE •••••••••••••• 0.9
25 (8,26)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
62
2005.05.20 E
F-12 FUEL TANK F16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 310110 COCK ASSY., FUEL ••••••••••••• 0.2
6 310100 TANK, FUEL ••••••••••••••••••• 0.3
9 1151A0 SHROUD, RADIATOR :RIGHT •••••• 0.2
.NOTE: Same time for two units
1151A5 SHROUD, RADIATOR :BOTH ••••••• 0.2
10 115126 SHROUD, RADIATOR :LEFT ••••••• 0.2
.NOTE: Same time for two units
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
64
2005.05.20 E
F-13 SEAT G 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
65
2005.05.20 E
F-14 SIDE COVER G 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
.NOTE: Same time for two units
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
4 (5)
4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
.NOTE: Same time for two units
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
66
2005.05.20 E
F-15 AIR CLEANER G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
4 3121A8 BASE, AIR CLEANER ELEMENT •••• 0.1
9 3121B6 TUBE, AIR CLEANER CONNECTING • 0.6
10 3121A5 CASE, AIR CLEANER •••••••••••• 0.6
11 3121D3 DUCT, AIR INTAKE ••••••••••••• 0.2
13 4131A0 MUDGUARD, AIR CLEANER CASE ••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
68
2005.05.20 E
F-16 EXHAUST MUFFLER G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
4 313120 MUFFLER •••••••••••••••••••••• 0.1
5 313110 PIPE, EXHAUST •••••••••••••••• 0.2
7 3131C1 ARRESTER, SPARK •••••••••••••• 0.1
8 3131A6 PROTECTOR, EXHAUST PIPE •••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
70
2005.05.20 E
F-17 PEDAL G 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
2 811135 ROD, REAR BRAKE •••••••••••••• 0.3
6 (17)
810160 PEDAL, REAR BRAKE •••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
71
2005.05.20 E
F-18 STEP G 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4101C6 BAR, MAIN STEP :RIGHT •••••••• 0.1
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.2
3 4101C4 BRACKET, STEP :RIGHT ••••••••• 0.2
4101N7 BRACKET, STEP :BOTH •••••••••• 0.4
5 4101C5 BAR, MAIN STEP :LEFT ••••••••• 0.1
6 4101C3 BRACKET, STEP :LEFT •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
72
2005.05.20 E
F-19 SIDE STAND G10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410180 BAR, SIDE STAND •••••••••••••• 0.2
2 410182 SPRING, SIDE STAND ••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
73
2005.05.20 E
F-20 SWINGARM/CHAIN CASE G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
4 5121H5 COLLAR, SWINGARM ••••••••••••• 0.7
6 4101E2 GUIDE, DRIVE CHAIN ••••••••••• 0.1
7 4101J2 SLIDER, CHAIN GUIDE •••••••••• 0.1
9 4101E5 SLIDER, CHAIN •••••••••••••••• 0.3
12 4101Q8 SLIDER, CHAIN :LOWER ••••••••• 0.1
13 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.9
19 5121C8 BEARING, SWINGARM PIVOT :LEFT 1.0
5121C9 BEARING, SWINGARM PIVOT :RIGHT 1.0
5121D0 BEARING, SWINGARM PIVOT :BOTH 1.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
75
2005.05.20 E
F-21 REAR CUSHION G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 512115 CUSHION ASSY., REAR •••••••••• 0.5
5 (2,3,4)
512140 ARM, CUSHION ••••••••••••••••• 0.5
7 (6)
512145 ROD, CUSHION CONNECTING •••••• 0.3
15 (16,17)
5121D4 BEARING, CUSHION CONNECTING
ROD ••••••••••••••••••••••••• 0.5
5121D4A .Replace 1 bearing add ••••••• 0.1
512146 BEARING, CUSHION ARM ••••••••• 0.7
512146A .Replace 1 bearing add ••••••• 0.1
5121D3 BEARING, CUSHION ARM
:FOR 1 VEHICLE •••••••••••••• 1.0
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
76
2005.05.20 E
F-22 REAR FENDER G14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
6 413102 FENDER, REAR ••••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
77
2005.05.20 E
F-23 BATTERY G15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 610100 BATTERY •••••••••••••••••••••• 0.2
3 610105 CABLE, POSITIVE BATTERY •••••• 0.2
4 612115 CABLE, STARTER MOTOR ••••••••• 0.3
9 610110 CABLE, NEGATIVE BATTERY •••••• 0.3
10 615113 SWITCH, STARTER MAGNETIC ••••• 0.3
13 410185 BOX, BATTERY ••••••••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
79
2005.05.20 E
F-24 WIRE HARNESS H 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 6141A1 IGNITION CONTROL MODULE •••••• 0.4
4 614105 COIL, IGNITION ••••••••••••••• 0.4
6 6131B2 RECTIFIER, REGULATE •••••••••• 0.4
7 611100 HARNESS, WIRE •••••••••••••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
80
2005.05.20 E
F-25 FRAME BODY H 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410100 BODY, FRAME •••••••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
4 410135 PLATE, SKID •••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
82
2005.05.20 E
F-26 TOOLS H 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
83
2005.05.20 E
F-27 CAUTION LABEL H 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
84
2005.05.20 E
F-28 MARK H 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF230F Serial No. Parts catalogue code
No. 3 4 5 6
85
2005.05.20 E
PART NO. INDEX I 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
E4 46 1 15446-KPS-900 D9 35 8 17510-KPS-900 F16 63 6 22402-KPM-850 D8 34 13
12204-KW1-305 D1 27 2 15459-KT0-710 D9 35 9 17516-KPS-900 F16 63 7 22810-KPS-900 D7 33 4 31000
12206-KW1-315 D1 27 3 E5 47 1 17521-429-000 F16 63 8 22815-KPS-900 D7 33 5
12208-413-003 D3 29 1 15650-KPS-900 D7 33 3 17545-KPS-730ZA F16 63 9 22838-KRG-000 D7 33 6 31110-KPS-901 D11 37 2
12251-KT0-711 D1 27 4 15712-PD1-811 H1 80 1 17545-KPS-760ZA F16 63 9 22870-KPS-900 F2 49 4 31120-KPS-940 D11 37 3
E4 46 1 15772-KPS-900 G4 67 1 17545-KPS-860ZA F16 63 9 31120-KPS-941 D11 37 3
12271-383-000 D1 27 5 15772-MN1-670 G4 67 2 17545-KPS-900ZA F16 63 9 23000 31200-KBB-901 D12 38 7
12331-KPS-900 D1 27 6 17555-KPS-730ZA F16 63 10 31201-KS5-901 D12 38 8
12339-KT0-710 D1 27 7 16000 17555-KPS-760ZA F16 63 10 23121-KPS-900 D9 35 10 31204-KS5-901 D12 38 9
E4 46 1 17555-KPS-860ZA F16 63 10 23211-KPS-900 D15 41 2 31205-MN4-008 D12 38 10
12361-KPS-900 D1 27 8 16010-KCE-670 E2 44 1 17555-KPS-900ZA F16 63 10 23221-KPS-900 D15 41 3 31206-KW1-901 D12 38 11
D13 39 4 16011-KCK-910 E2 44 2 17620-GEL-770 F16 63 11 23421-KPS-900 D15 41 4 31207-KS5-901 D12 38 12
16012-KPS-901 E2 44 3 17624-GEL-770 F16 63 12 23427-KPS-900 D15 41 5 31500-KRP-981 G15 78 1
13000 16013-KN4-A10 E2 44 4 17626-KPS-900 F16 63 13 23431-437-000 D15 41 6 31500-KY4-905 G15 78 1
16014-KCE-771 E2 44 5 17634-KPS-900 F16 63 14 23441-KPS-900 D15 41 7 31511-107-300 G15 78 2
13000-KPS-900 D14 40 2 16015-KPS-901 E2 44 6 17681-KPS-900 F16 63 15 23451-KPS-900 D15 41 8 31600-GAG-K20 H1 80 6
13011-KFB-305 D14 40 3 16016-393-701 E2 44 7 17910-KPS-900 F2 49 1 23452-KW1-900 D15 41 9 31600-GBL-871 H1 80 6
13101-KFB-750 D14 40 4 16018-428-671 E2 44 8 17913-KB7-000 F2 49 2 23461-KPS-900 D15 41 10
13111-440-000 D14 40 5 16019-KPS-901 E2 44 9 17920-KPS-900 F2 49 3 23471-KPS-900 D15 41 11
86
2005.05.20 E
PART NO. INDEX I 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
44701-KPS-901 F11 58 10 50603-KPS-900 G9 72 1 53166-MK5-010 F2 49 10 83512-KA4-700 G6 69 14
40000 44711-KPS-901 F11 58 11 50612-KPS-900 G9 72 2 53167-KPS-900 F2 49 11 83551-376-000 G3 66 3
44712-MAN-622 F11 58 12 50615-KPS-900 G9 72 3 53168-KPS-900 F2 49 12 83600-KPS-900ZA G3 66 4
40535-KCR-305 G11 74 2 44713-KW8-901 F11 58 13 50617-466-000 G9 72 4 53169-KPE-900 F2 49 13 83601-KPS-900ZB G3 66 5
40535-KCR-306 G11 74 2 44715-MA0-770 F11 58 14 50642-KPS-900 G9 72 5 53172-KPS-900 F2 49 14 83601-MB0-000 G3 66 6
40544-KPS-730 F14 61 3 50645-KPS-900 G9 72 6 53174-116-670 F2 49 16
40544-KPS-900 F14 61 3 45000 53174-KN5-006 F4 51 10 84000
40545-KPS-730 F14 61 4 51000 53174-KPS-900 F2 49 15
40545-KPS-900 F14 61 4 45105-MY6-405 F10 57 5 53175-KCE-670 F4 51 11 84103-392-000 H2 81 11
45108-MY1-006 F10 57 6 51401-KPS-901 F8 55 2 53176-ML3-791 F4 51 12 84706-415-000 F16 63 16
41000 45112-KS6-701 F10 57 7 51410-KPS-901 F8 55 3 53177-KS5-700 F2 49 17
45125-KPS-941 F4 51 1 51411-MG1-003 F8 55 4 53178-KPS-900 F2 49 18 86000
41201-KPS-900 F14 61 5 45131-HA5-672 F10 57 8 51412-461-003 F8 55 5 53192-268-000 F2 49 19
45132-166-016 F10 57 10 51414-MN4-003 F8 55 6 53214-KA3-732 F6 53 2 86150-KPG-902 F5 52 15
42000 45133-MA3-006 F10 57 11 51415-KS5-003 F8 55 7 53214-KA4-701 F6 53 3 86150-MN8-300 F5 52 15
45134-KB7-005 F13 60 9 51420-KBB-903 F8 55 8 53219-KPS-900 F6 53 4
42301-KPS-900 F14 61 6 45150-KZ4-J21 F10 57 12 51432-KCN-003 F8 55 9 53229-KPS-900 F6 53 5 87000
42312-KPS-900 F14 61 7 45190-KZ4-J21 F10 57 13 51437-ME4-003 F8 55 10 53300-KPS-760 F5 52 7
42620-KPS-900 F14 61 8 45203-MG3-016 F10 57 14 51440-KPS-901 F8 55 11 53300-KPS-900 F5 52 7 87126-KPS-730ZA H6 85 8
87
2005.05.20 E
PART NO. INDEX I 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
90031-KFB-000 D13 39 8 90181-MCT-000 G9 72 7 90505-MC4-000 G4 67 20 91254-KA3-831 F11 58 19 93903-25210 G5 68 27
90032-GHR-740 F13 60 10 90201-415-000 F6 53 8 G15 78 22 91254-KR6-003 F8 55 24 93913-24120 G3 66 10
90032-KFB-000 D13 39 9 90201-MCG-000 F1 48 11 90511-KPS-900 F7 54 4 91254-KS6-003 G13 76 18
90035-KG8-900 D7 33 7 90203-MF9-710 G10 73 4 90520-134-000 G4 67 21 91262-KV3-831 G13 76 19 94000
90040-GHR-650 F9 56 28 90204-KPS-900 F11 58 17 90520-KPS-900 F2 49 25 91301-107-000 D1 27 21
90040-GHR-690 F4 51 20 90206-250-000 D3 29 15 90521-KPS-900 G16 79 23 E4 46 2 94001-05070-0S G5 68 28
90041-KW1-900 D1 27 14 90211-KPS-900 D9 35 13 90522-KF0-000 G1 64 20 91301-KW1-900 D1 27 20 94001-06000-0S G8 71 13
90050-KPS-900 D8 34 14 90212-KPS-900 D3 29 16 90544-283-000 F8 55 23 91302-567-003 D10 36 11 94001-08000-0S F11 58 20
90071-MB0-000 D12 38 14 90213-KPS-900 D9 35 14 90545-300-000 F4 51 16 E5 47 2 F15 62 23
90071-MG8-000 D5 31 11 90231-KB5-720 D8 34 15 90559-KPS-900 F15 62 21 91303-377-000 D10 36 12 94021-05020-0S G5 68 29
90084-KPS-900 D10 36 7 90231-KPS-900 D9 35 15 90601-KPS-900 D16 42 28 E5 47 2 94050-06000 F3 50 30
90085-413-781 D11 37 7 90301-473-003 F8 55 22 90605-KPS-900 D16 42 29 91303-KK3-830 D1 27 22 F4 51 19
90087-KPS-900 D10 36 8 F13 60 11 90620-SB2-003 H1 80 12 D13 39 13 94050-08070 G6 69 17
90089-HB3-000 D11 37 8 G12 75 17 90650-KW3-000 F3 50 26 E4 46 2 94101-06000 D1 27 24
90101-KBH-003 D11 37 9 90302-KPS-900 H3 82 21 G16 79 24 E5 47 2 94102-08700 G12 75 21
90101-KCE-000 G6 69 15 90303-KPS-900 H3 82 22 90651-KPS-900 G1 64 21 91304-HB3-003 D1 27 23 94103-08700 G6 69 18
90101-KPS-900 G13 76 9 90304-GE8-003 G13 76 13 90651-MA5-671 F4 51 17 E4 46 2 94111-04000 F3 50 31
90101-ML3-840 F1 48 10 90304-KPS-900 F5 52 18 90652-KPS-900 G4 67 22 91304-KGA-940 D10 36 13 94111-08000 F12 59 21
90102-KFB-000 G13 76 10 90305-GE8-003 G12 75 18 90653-HC4-900 G1 64 22 E5 47 2 F15 62 24
88
2005.05.20 E
PART NO. INDEX I 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
94201-20120 G8 71 14 99103-MT2-0350 E3 45 31
94201-20150 G9 72 9 99103-MT2-0380 E3 45 31
G12 75 22 99103-MT2-0400 E3 45 31
94201-30280 G8 71 15 99103-MT2-0420 E3 45 31
94305-30102 D7 33 11 99103-MT2-0450 E3 45 31
94510-12000 E1 43 20 99103-MT2-0480 E3 45 31
94510-14000 E1 43 21 99113-GHB-0920 E3 45 32
99113-GHB-0950 E3 45 32
95000 99113-GHB-0980 E3 45 32
99113-GHB-1000 E3 45 32
95002-02659 E3 45 30 99113-GHB-1020 E3 45 32
95015-42000 G8 71 16 99113-GHB-1050 E3 45 32
95701-06012-00 D5 31 15 99113-GHB-1080 E3 45 32
F5 52 23 99113-GHB-1100 E3 45 32
95701-08025-00 G2 65 4 99113-GHB-1120 E3 45 32
95701-08030-07 G6 69 19
95701-08040-07 G6 69 20
95701-08045-07 G7 70 21
95801-06032-00 D12 38 18
96000
96001-06008-00 H1 80 16
96001-06008-07 G7 70 22
96001-06016-00 G1 64 24
96001-06018-00 H1 80 10
96001-06022-00 F4 51 20
96001-06025-00 D10 36 14
96001-06032-00 D11 37 12
96001-06040-00 D7 33 12
D10 36 15
96001-06050-00 D7 33 13
D10 36 16
D13 39 14
96001-06060-00 D10 36 17
96001-06070-00 D10 36 18
96140-62020-10 F12 59 22
96140-62030-10 F15 62 25
96140-63030-10 F15 62 26
96300-06020-00 F7 54 5
4
96300-08035-00 F5 52 24
96500-06014-00 F9 56 28
96600-08018-18 D16 42 34
96700-06125-10 D1 27 25
98000
98069-57916 D2 28 26
98069-57926 D2 28 26
98069-58916 D2 28 26
98069-58926 D2 28 26
98200-30750 G16 79 25
99000
99004-18002 H4 83 3
99008-01600 H4 83 4
99103-KPS-0500 E3 45 31
99103-KPS-0520 E3 45 31
89
2005.05.20 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BOLT-WASHER, 6X25 •••••••••••• G3 66 9 BOLT, FLANGE, 8X35•••••••••••• F5 52 24 CABLE, STARTING MOTOR••••••••• G15 78 4
BOLT A, PIN •••••••••••••••••• F10 57 8 BOLT, FLANGE, 8X40•••••••••••• F6 53 7 CALIPER SUB ASSY., L. FR.
BOLT COMP., FR. FORK ••••••••• F8 55 13 F10 57 16 BRAKE F10 57 12
BOLT SET, ADJUSTER ••••••••••• F4 51 13 G6 69 20 CAMSHAFT COMP.•••••••••••••••• D3 29 2
BOLT, CYLINDER STUD •••••••••• D13 39 8 BOLT, FLANGE, 8X42•••••••••••• F5 52 16 CAM, GEARSHIFT•••••••••••••••• E1 43 6
9 BOLT, FLANGE, 8X45•••••••••••• G7 70 21 CAM, RR. BRAKE•••••••••••••••• F13 60 3
BOLT, DISK, 6X17 ••••••••••••• F11 58 16 BOLT, FLANGE, 8X56•••••••••••• H2 81 12 CAP ASSY., FUEL TANK•••••••••• F16 63 11
90
2005.05.20 E
PART NAME INDEX J 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
CAP ASSY., NOISE SUPPRESSOR •• H1 80 5 COLLAR, RR. AXLE DISTANCE ••••• F14 61 8 DUST SEAL••••••••••••••••••••• F8 55 24
CAP, 14MM •••••••••••••••••••• D10 36 7 COLLAR, RR. WHEEL••••••••••••• F14 61 7 DUST SEAL, 17X20X2.5•••••••••• G8 71 9
CAP, 30MM •••••••••••••••••••• D10 36 8 COLLAR, SIDE COVER SETTING •••• G1 64 20 DUST SEAL, 17X24X5•••••••••••• G13 76 19
CAP, BLEEDER ••••••••••••••••• F10 57 4 COLLAR, SILENCER MOUNTING ••••• G6 69 9 DUST SEAL, 20X26X4.5•••••••••• G13 76 18
CAP, IN. DUCT •••••••••••••••• G4 67 12 COLLAR, STARTING DRIVEN GEAR•• D12 38 2 DUST SEAL, 22X50X5•••••••••••• F11 58 19
CAP, MASTER CYLINDER ••••••••• F4 51 4 COLLAR, SWINGARM PIVOT CENTER DUST SEAL, BRAKE CAM•••••••••• F13 60 9
CAP, OIL FILTER ROTOR •••••••• D9 35 6 DISTANCE G11 74 4 DUST SEAL, STEERING HEAD•••••• F6 53 2
CAP, RR. BUMPER •••••••••••••• H2 81 11 COLLAR, TANK SETTING •••••••••• F16 63 5 3
CAP, SWINGARM DUST SEAL •••••• G11 74 5 13
CAP, TAPPET ADJUSTING HOLE ••• D1 27 8 COLLAR, TOOL BOX SETTING•••••• G14 77 7 [E ]
D13 39 4 CONTACT, NEUTRAL SWITCH••••••• D11 37 5
CAP, VALVE ••••••••••••••••••• F11 58 2 COTTER, VALVE••••••••••••••••• D3 29 13 ELEMENT, AIR CLEANER•••••••••• G4 67 3
F14 61 15 COUNTERSHAFT, TRANSMISSION •••• D15 41 3 EMBLEM, PRODUCT••••••••••••••• F5 52 15
CARBURETOR ASSY. ••••••••••••• E2 44 16 COVER A, BATTERY TERMINAL ••••• G15 78 7 EMBLEM, WING MARK••••••••••••• F5 52 15
CASE COMP., L. BOTTOM •••••••• F8 55 16 COVER A, MAGNETIC SWITCH•••••• G15 78 6
CASE COMP., R. BOTTOM •••••••• F8 55 8 COVER B, MAGNETIC SWITCH•••••• G15 78 8 [F ]
CASE, AIR CLEANER •••••••••••• G4 67 10 COVER COMP., R. CRANKCASE ••••• D7 33 1
CASE, HEADLIGHT •••••••••••••• F1 48 9 COVER, AIR CLEANER CASE••••••• G4 67 8 FENDER SET, RR.••••••••••••••• G14 77 6
CENTER COMP., CLUTCH ••••••••• D8 34 2 COVER, BATTERY BOX•••••••••••• G3 66 5 FENDER, FR.••••••••••••••••••• F7 54 1
CHAIN SET, DRIVE ••••••••••••• G11 74 1 COVER, FR. HUB •••••••••••••••• F11 58 6 FLAP, TIRE•••••••••••••••••••• F11 58 13
CHAIN, CAM ••••••••••••••••••• D5 31 2 COVER, L. CRANKCASE ••••••••••• D10 36 1 F14 61 14
CHAMBER SET, FLOAT ••••••••••• E2 44 6 COVER, L. CYLINDER HEAD••••••• D1 27 6 FLOAT SET••••••••••••••••••••• E2 44 4
CIRCLIP •••••••••••••••••••••• F4 51 17 COVER, L. HANDLE LEVER•••••••• F2 49 17 FLYWHEEL COMP.•••••••••••••••• D11 37 2
CIRCLIP, EXTERNAL, 12MM •••••• E1 43 20 COVER, L. RR. CRANKCASE••••••• D10 36 3 FORK SUB ASSY., L. FR.•••••••• F8 55 17
CIRCLIP, EXTERNAL, 14MM •••••• E1 43 21 COVER, L. SIDE •••••••••••••••• G3 66 4 FORK SUB ASSY., R. FR.•••••••• F8 55 14
CIRCLIP, EXTERNAL, 22MM •••••• D16 42 28 COVER, REDUCTION GEAR••••••••• D10 36 2 FORK, CENTER GEARSHIFT•••••••• E1 43 3
CLAMPER A, BRAKE HOSE •••••••• F8 55 1 COVER, RR. BRAKE ARM •••••••••• F13 60 8 FORK, L. GEARSHIFT•••••••••••• E1 43 2
CLAMPER, A.C. GENERATOR CORD • D10 36 5 COVER, R. HANDLE LEVER•••••••• F4 51 12 FORK, R. GEARSHIFT•••••••••••• E1 43 1
CLIP B, BREATHER TUBE •••••••• G4 67 2 COVER, R. SIDE •••••••••••••••• G3 66 2 FUSE, BLADE••••••••••••••••••• G16 79 25
CLIP, BREATHER TUBE •••••••••• G4 67 1 COVER, STARTER MOTOR TERMINAL• G15 78 5
CLIP, BREATHER TUBE PROTECTOR H1 80 1 COVER, THROTTLE CABLE••••••••• F2 49 2 [G ]
CLIP, HARNESS •••••••••••••••• F5 52 21 COVER, WIRE HARNESS CONNECTOR• H1 80 8
H1 80 13 CRANKCASE COMP., L. ••••••••••• D13 39 3 GASKET SET•••••••••••••••••••• E2 44 1
CLIP, MUDGUARD ••••••••••••••• G1 64 22 CRANKCASE COMP., R. ••••••••••• D13 39 1 GASKET SHEET KIT A•••••••••••• E4 46 1
CLIP, PISTON PIN, 15MM ••••••• D14 40 6 CRANKSHAFT COMP.•••••••••••••• D14 40 2 GASKET SHEET KIT B•••••••••••• E5 47 1
CLIP, TUBE ••••••••••••••••••• E3 45 30 CRANKSHAFT, L. •••••••••••••••• D14 40 8 GASKET, CARBURETOR INSULATOR•• D1 27 10
G1 64 21 CRANKSHAFT, R. •••••••••••••••• D14 40 7 E4 46 1
CLIP, WIRE HARNESS ••••••••••• H1 80 14 CUSHION ASSY., RR.•••••••••••• G13 76 1 GASKET, CRANKCASE••••••••••••• D13 39 2
CLUTCH COMP., STARTING ONE WAY D11 37 1 CUSHION, C.D.I. UNIT •••••••••• H1 80 2 E5 47 1
COCK ASSY., FUEL ••••••••••••• F16 63 1 CYLINDER COMP. •••••••••••••••• D6 32 1 GASKET, CYLINDER•••••••••••••• D6 32 2
COIL ASSY., IGNITION ••••••••• H1 80 4 CYLINDER SET, MASTER •••••••••• F4 51 9 E4 46 1
COLLAR ••••••••••••••••••••••• F16 63 16 CYLINDER SUB ASSY., FR. BRAKE GASKET, CYLINDER HEAD••••••••• D1 27 4
COLLAR A, CUSHION ARM •••••••• G13 76 2 MASTER F4 51 3 E4 46 1
COLLAR B, CUSHION ARM •••••••• G13 76 3 C.D.I. UNIT••••••••••••••••••• H1 80 3 GASKET, EX. MUFFLER••••••••••• G6 69 1
COLLAR C, CUSHION ARM •••••••• G13 76 4 GASKET, EX. PIPE•••••••••••••• E4 46 1
COLLAR, 14X5 ••••••••••••••••• H2 81 10 [D ] G6 69 2
COLLAR, 6.5X4 •••••••••••••••• G3 66 1 GASKET, FLOAT CHAMBER••••••••• E2 44 19
COLLAR, CHAIN SLIPPER •••••••• G11 74 8 DIAPHRAGM ••••••••••••••••••••• F4 51 7 GASKET, L. COVER•••••••••••••• D10 36 4
COLLAR, CONNECTING ROD ••••••• G13 76 6 DISK, CLUTCH FRICTION••••••••• D8 34 5 E5 47 1
COLLAR, COUNTERSHAFT FIRST ••• D15 41 5 6 GASKET, OIL FILTER CAP•••••••• D9 35 9
COLLAR, COVER MOUNTING ••••••• G4 67 16 7 E5 47 1
G15 78 17 DISK, FR. BRAKE••••••••••••••• F11 58 15 GASKET, PULSE GENERATOR BASE•• D1 27 7
5
COLLAR, ENGINE MOUNTING •••••• H2 81 3 DOWEL PIN, 10X14•••••••••••••• D10 36 10 E4 46 1
COLLAR, FENDER MOUNTING •••••• F7 54 2 D13 39 10 GASKET, R. COVER•••••••••••••• D7 33 2
COLLAR, FENDER SETTING ••••••• G15 78 21 DOWEL PIN, 10X20•••••••••••••• D6 32 3 E5 47 1
COLLAR, FR. AXLE DISTANCE •••• F11 58 7 DOWEL PIN, 8X14••••••••••••••• D1 27 19 GASKET, TENSIONER LIFTER•••••• D5 31 6
COLLAR, FR. WHEEL •••••••••••• F11 58 4 D7 33 8 E4 46 1
5 DRUM, GEARSHIFT••••••••••••••• E1 43 5 GAUGE, OIL LEVEL•••••••••••••• D7 33 3
COLLAR, MUFFLER MOUNTING ••••• G6 69 13 DUCT, AIR CLEANER IN.••••••••• G4 67 11 GEAR COMP., STARTER DRIVEN•••• D12 38 1
91
2005.05.20 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
NUT, FLANGE, 6MM•••••••••••••• F3 50 30 E5 47 2
[I ] F4 51 19 OUTER COMP., CLUTCH••••••••••• D8 34 1
NUT, FLANGE, 8MM•••••••••••••• G2 65 3
INDICATOR, RR. BRAKE ••••••••• F13 60 5 G6 69 17 [P ]
INSULATOR, CARBURETOR •••••••• D1 27 9 H3 82 23
NUT, HEX. CAP, 7MM•••••••••••• G6 69 16 PACKING, EX.•••••••••••••••••• E4 46 1
NUT, HEX., 10MM••••••••••••••• H3 82 21 G6 69 11
92
2005.05.20 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
SCREW, OVAL, 5X12••••••••••••• D9 35 12 SPRING, JUDDER•••••••••••••••• D8 34 13
RECTIFIER COMP., REGULATE •••• H1 80 6 SCREW, PAN, 3X25•••••••••••••• F9 56 27 SPRING, OIL FILTER SCREEN••••• D13 39 6
RETAINER ••••••••••••••••••••• F10 57 7 SCREW, PAN, 4X12•••••••••••••• F3 50 27 SPRING, OIL THROUGH••••••••••• D9 35 8
RETAINER, VALVE SPRING ••••••• D3 29 10 SCREW, PAN, 4X32•••••••••••••• F2 49 21 SPRING, PAD••••••••••••••••••• F10 57 6
RIM, FR. WHEEL ••••••••••••••• F11 58 10 SCREW, PAN, 4X45•••••••••••••• F2 49 22 SPRING, SHIFT DRUM STOPPER•••• E1 43 8
RIM, RR. WHEEL ••••••••••••••• F14 61 11 SCREW, PAN, 5X16•••••••••••••• F3 50 28 SPRING, SIDE STAND•••••••••••• G10 73 2
RING ••••••••••••••••••••••••• D12 38 12 29 SPRING, STEP RETURN••••••••••• G9 72 4
93
2005.05.20 E
PART NAME INDEX J 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
TUBE, TIRE ••••••••••••••••••• F11 58 12
F14 61 13
[V ]
VALVE SET, AIR CUT ••••••••••• E2 44 14
VALVE SET, FLOAT ••••••••••••• E2 44 2
94
2005.05.20 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
D 32401-KPS-901 .............................. - - 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
July 03,2005
CODE NO. 13KPS3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
November 27,2005
CODE NO. 13KPS3E4
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
PARTS CATALOGUE NEWS
BOOKNo.:13KPS3E4
Reqd.QTY
Block Ref.
Note Part No. Description Serial No. Parts catalogue code
No. No. CRF230F
3 4 5 6
T 91306-105-690 O-RING, 1.5X9.5 .............. 1 1 1 1
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/2