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MALAYSIAN
STANDARD
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MS 76 : 1972
ICS : 91.100.15
©
without the prior permission in writing of SIRIM
SIRIM. No part of this publication may be photocopied or otherwise reproduced
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©Copyright
MS 76:1972
SPECIFICATION FOR
2
MS 76: 1972
CONTENTS
Page
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SPECIFICATIQN
1. Scope 14
3
MS 76: 1972
Special Quality
15. Finish ... ... ... ... 24
16. Strength ... ... ... 24
17. Soluble Salts Content ... 25
18. Liability to Efflorescence ... 25
4
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32. General 29
33. Samples ... ... 29
34. Method of Sampling ... ... ... ... ... 31
35. Determination of Dimension (Bricks) ... ... ... 34
36. Determination of Dimension (Blocks) ... ... ... 34
37. Deterinination of Out of Squareness (Blocks) ... ... 34
38. Determination of Bowing or Twisting (Blocks) ... 35
39. Determination of Compressive Strength ... ... ... 35
40. Water Absorption Tests ... ... ... ... ... 45
41. Soluble Salts Analysis ... ... ... ... ... 48
42. Elllorcsccnce Test ... ... ... ... ... ... 53
43. Compliance ... ... ... ... ... ... ... 55
44. Procedure in the Event of Dispute ... ... ... 55
45. Cost of Testing ... ... ... ... ... ... 56
Appendix A. Application of Works Quality Control Scheme
for Dimensions ... ... ... ... ... 57
Appendix B. Choice of Limits and Acceptance Clauses for
Dimensions of Bricks ... ... ... ... 64
Table 1. Standard Formats (Bricks) ... ... ... ... 17
Table 2. Standard Formats (Blocks) ... ... ... ... 17
Table 3. Dimensional Tolerances (Bricks) ... ... ... 18
Table 4. Dimensional Tolerances (B!ocks) ... ... ... 19
Table 5. Maximum Deviations on Dimensions 21
Table 6. Strength and Absorption ... ... 22
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6
MS 76: 1972
Committee Representation
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MS 76: 1972
FOREWORD
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MS 76: 1972
charts display the variation of properties with time and thus give more
information about a product than can be obtained by tests made on
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MS 76: 1972
The water absorption test also is given less prominence than has
often been accorded to it. A low water absorption figure can be used
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MS 76: 1972
times this amount have been used without arousing comment. The
same sort of evidence has been forthcoming on particular salts, e g
potassium sulphate. For instance there has been complete absence of
complaints over extended periods when bricks containing 0.25% soluble
potassium have been used. Elsewhere trouble has arisen with bricks
containing less than 0.25%. In these circumstances it has been con-
sidered unreasonable to set a maximum of 0.25% of soluble potassium
for bricks in general.
Bearing all these factors in mind the committee felt that, for
bricks of ordiiiary quality (Clause 3.1 (c)(ii) ), although the etilorescence
test should be retained, it could not recommend the setting of limits
for the content of soluble salts.
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MS 76: 1972
However, for bricks of special quality (Clause 3.! (c)(iii), for which
higher standards of manufacture can be reasonably expected, the com-
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mittee felt that the maximum quantity of soluble salts permissible should
be stated, although the limits must necessarily be tentative.
The minimum strength for blocks for structural floors and roofs,
specified in Clause 29, differs from the minimum strength specified for
blocks for walling because the method of testing and the method of
expressing the results are different. The limit of 14 MNIm2 (2,000
* In Preparation.
12
MS 76: 1972
but it is open to the structural engineer who wishes to take the strength
of the blocks into consideration in his design to specify a higher
strength where this is likely to be useful.
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MS 76: 1972
SPECIFICATION
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1. SCOPE
1. This Part of the Malaysian Standard specifies bricks and blocks
manufactured from brickearth, clay, or shale.
2. GENERAL
2.1 Bricks and blocks for walling are units designed to be laid
in a bed of mortar.
3. DEFINITIONS
3.1 For the purposes of this Malaysian Standard the following
definitions apply:
(a) Bricks and blocks.
(I) Brick. A walling unit not exceeding 337.5 mm
(131 in) in length, 225 mm (9 in) in width, or
112.5 mm (41 in) in height.
(ii) Block. A walling unit exceeding in length, width
or height the dimensions specified for bricks.
(b) Different varieties of brick and block may be more parti-
cularly defined as follows:
(i) Common. Suitable for general building work but
having no special claim to give an attractive
appearance.
(ii) Facing. Specially made or selected to give an
attractive appearance when used without rendering
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15
MS 76: 1972
4. FORMATS
4.1 The formats of bricks and blocks shall be designated in terms
of their nominal dimensions which, with the exception of the
widths of blocks include the thickness of a mortar joint. This
is taken, for the purposes of this Standard, as equal to 10 mm
16
MS 76: 1972
Actual dimensions
Designation
Length Width Height
Actual dimensioust
Designation
Length Width Height
17
MS 76: 1972
5. PATTERNS
5.1 Bricks and blocks may be solid, perforated, hollow or cavity.
Perforated and hollow bricks and blocks may be either V-type
or H-type.
mm in mm in
65 ‘ 2* 1560 ( + 60 63 ± 1*
102.5 4* ( —30
215 8* 2460 ± 45 99 ±l~
5160 ±75 207 ±3
18
MS 76: 1972
mm in mm in
Less than 125 Less than 5 ± 2.5 ± 3/32
125 to 225 5 to 9 + 3.0 ± 1/8
Greater than 225 Greater than 9, ± 5.0 ± 3/16
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mm in
225 x 150 (9 in
measured faces 3 1/8
the above but not
300 (9 in x 12 in) 5 3/16
225 x 300 (9 in x
6 1/4
21
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22
MS 76: 1972
11. FINISH
11.1 Facing and common bricks and blocks of ordinary quality shall
be well-fired and shall be reasonably free from deep or extensive
cracks and from damage to edges and corners, from pebbles
and expansive particles of lime. They shall also, when a cut
surface is examined, show a reasonably uniform texture.
Note: It is not possible to define ‘well-fired’ in a way that
would apply unambiguously to all types of brick and
blocks, though people with experience of particular
types soon come to recognize what is meant. It is
known that a brick or block has been ‘well-fired’ when
an adequate ceramic bond has been formed within the
body, but it is not possible precisely to determine by
appearance or other simple test whether or not such
a bond has been formed, without reference to the type
of clay, the method of manufacture, and the format.
To people very familiar with a specific product, colour
can be a guide when considering that particular pro-
duct, but to the layman, colour alone can be completely
misleading. Similarly, hardness and hence ‘ring’ when
struck can be a good guide to the expert, but clearly
this criterion cannot be applied to all bodies such as,
for example, those of low density.
12. STRENGTH
12.1 Unless a higher strength is agreed in accordance with Clause
10 the compressive strength of bricks of ordinary quality when
23
MS 76: 1972
15. FINISH
15.1 Facing and common bricks and blocks of special quality shall
be hardfired and shall be reasonably free from cracks and
from damage to edges and corners, from pebbles and expansive
particles of lime. They shall also, when a cut surface is
examined, show a reasonably uniform texture with no very
coarse particles.
Note: In interpreting the qualitative requirements of Clauses
11 and 15, a more exacting standard may reasonably
be set for bricks of special quality than for those of
ordinary quality
16. STRENGTH
16.1 Unless a higher strength is agreed in accordance with Clause 10.
the compressive strength of bricks of special quality, when tested
24
MS 76: 1972
in accordance with Clause 39, shall be not less than 5.2 MN/m~
(750 lbf/in2) and of blocks of special quality shall be not less
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19. FINISH
19.1 Bricks and blocks for internal walls (loadbearing) and partitions
shall be reasonably free from deep or extensive cracks, from
damage to edges and corners, and from expansive particles of
lime. They shall also, when a cut surface is examined, show
a reasonably uniform texture.
Note: Such units unless otherwise specified will be suitable
for rendering but not necessarily for fair faced work.
20. STRENGTI-I
20.1 Unless a higher strength is agreed in accordance with Clause 10,
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MS 76: 1972
21.1 No requirements.
23. GENERAL
23.1 The hollow blocks for structural floors and roofs covered by
this Standard are blocks designed to be used as filler blocks
in reinforced concrete floors.
24. FORMATS
24.1 The formats of blocks for structural floors and roofs shall be
designed in terms of their nominal dimensions which differ
from their actual dimensions except in the depth. The actual
length and width are 5 mm (3/16 in) less than the nominal
length and width. ‘The standard formats are given in Table 7.
26
MS 76: 1972
Actual climensions*
Designation
Length Width Depth
27
MS 76: 1972
25.1 Blocks for structural floors and roofs shall be measured in-
dividually by the method laid down in Clause 36 for blocks
for walling.
The measurement shall be carried out on 10 blocks and the
method described in Clause 7 shall be used to determine
whether or not the bulk supply complies.
28
MS 76: 1972
29
MS 76: 1972
40
t When the sample for soluble salts analysis is prepared by the method
of Clause 33.1(b)(iii), the 10 bricks or blocks from which the sample
has been taken may be used subsequently for the efflorescence test.
30
MS 76 : 1972
31
MS 76: 1972
for each section of the bulk there is a corresponding portion
of the sample. The units in each of these portions must be
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the distance between the inner edge of the square and the
face of the block (See Fig. 2).
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in an airtight container.
When the mixes give the required strength in 3 to 7 days,
the mortar is usually sufficiently set to enable reversal of bricks
to be carried out in 4 to 8 hours as mentioned in (b)(ii) above
and trimming in accordance with (b)(iii) above.
To ensure that, as required in (b)(ii), there shall be no con-
cavity in the mortar filling of frogs, the mortar should not be
trowelled off flush with the surface of the brick immediately,
but after allowing it to stand for a period judged by experience,
usually between two and four hours.
Note 2: When bedding hollow blocks in mortar, (b)(iii), it
will be found an advantage to place a layer of
mortar about twice the required finished thickness
and to shape it so that it is a little thicker in the
middle than at the edges. This will ensure that air
is not trapped under the block when it is pressed
into the mortar. Some laboratories have found it
convenient to restrain the flow of the mortar by
a removable metal rim or frame slightly larger than
the block, but this is not necessary if the layer of
mortar is initially of the thickness indicated and
extends about 25 mm beyond the edges of the block
in all directions.
Note 3: The instructions for bedding divided-joint bricks and
blocks in (b)(iv) have been drafted with the double
bricks illustrated in Fig. 6 chiefly in mind. Divided-
joint hollow blocks (H blocks) in which the width
of the strips of bedding mortar is defined by de-
pressions in the bed faces of the blocks, arc also
manufactured. These can be prepared for testing by
44
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(d).
(f) Procedure for 24-hour F cold immersion test (for works
control). (C). The dry specimens, which shall be at room
temperature,, shall be completely immersed, without zpre-
liminary partial immersion, in water at room temperature.
The water shall have free access to all surfaces as far
as possible. After immersion for 24 ± I hours the speci-
mens shall be removed and wiped and weighed in the
manner prescribed for (d).
(g) Calculation o. water absorption. The absorption results
shall be reported in terms of percentage increase by weight
on the dry specimens and shall be calculated to the
nearest 0.1%.
The arithmetic mean of the absorptions of the ten speci-
inens is the best unbiased estimate of the true consign-
ment mean and shall be taken as the absorption of the
consignment.
48
MS 76: 1972
49
MS 76: 1972
through.
A magnet is used to remove any iron which may
have contaminated the sample during drilling. The
sample shall be dried at 110°C.
(c) Determination o acid-soluble sulphate. Weigh 2 g of’ the
sample and transfer to a 250 ml beaker and cover with
a clock glass. Through the lip of the beaker introduce
150 ml of hydrochloriê acid (1: 9) and heat to boiling
add half a Whatman ashless tablet or equivalent and
boil for 10 minutes, stirring to prevent bumping. Cool,
filter through a sintered glass buchner funnel and wash
thoroughly five or six times with hot distilled water. Add
one or two spots of methyl red indicator and ammonia
(1 : I) dropwise till just neutral then add immediately
25 drops hydrochloric acid (sp gr I 1 8) followed by 3 ml
.
50
MS 76: 1972
(ii) Centrifuge.
(iii) Filter candle with suction.
(iv) Ordinary filter with. e g, a No. 42 Whatman or
equivalent filter paper.
It is essential that the filtrate shall be clear.
52
MS 76: 1972
53
MS 76: 1972
which have been used for the soluble safis analysis (Clause 33)
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MS 76: 1972
43. COMPLIANCE
43. I Bricks and blocks shall be deemed to comply with the require-
ments of this Standard when samples taken in accordance
with Clauses 33 and 34 and tested in accordance with the
appropriate clause for strength, dimensions, soluble salts,
elilorcsccncc, or water absorption, satisfy the appropriate re-
quirements of Chapter 1 and Chapter 2 of the Standard.
44. PROCEDURE IN THE EVENT OF DISPUTE
44.1 Tt niay not always be convenient, or even necessary, for both
manufacturer and user to be present at the time of sampling
and testing. If in such a case a test result is obtained which
does not conform to the requirements of this Standard such
a result may then, and only then, lead to a dispute. In this
event sampling and testing shall be repeated, in the presence
of, and to the satisfaction of representatives of both user and
manufacturer, to conform fully with the requirements of this
55
MS 76: 1972
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MS 76: 1972
APPENDIX A
APPLICATION OF WORKS QUALITY CONTROL
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MS 76: 1972
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MS 76: 1972
batch the average of the two total lengths and the range, or
difference between (lie two total lengths, are Plotted on average
and range charts. Similar charts are plotted for width and
thickness. After a period of reasonably stable production,
covering at least 20 measured batches, the average range (W)
is calculated. This figure should be revised from time to time
as more results become available.
Control limits for the range charts are then inserted at 2.81
W for the I in 40 limit and at 4.12 W for the I in 1000 limit.
Provided that the points are not above the I in 40 limit, it is
customary to assume that the variability is reasonably stable.
Occurrence of an undue proportion of points above the I in
40 limit may indicate that (lie average range fIgure needs to
be revised or that the variability is unstable.
If the variability is stable, the within-batch standard deviation,
S. may be calculated from the average range by the formula:
W
S=
2.76
This is done separately for each dimension.
Limits may then be inserted on the average charts and the
occurrence of points outside these limits is interpreted as in-
dicated in the first section. It is convenient to give limits to
the nearest 1 mm; if this is done the probability levels given
in the first section are no longer strictly accurate, but are
sufficiently close for practical purposes. In any case it is
difficult to achieve an accuracy better than 2 mm in the actual
measurement of the totals. The control limits in millimetres
are:
59
MS 76: 1972
60
MS 76: 1972
bricks; 1290 mm (5I~ in) for length, 615 mm (24~ in) for
width, and 390 mm (l5~ in) for thickness. Although the limits
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61
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TABLE 8. LIMITS FOR USE WITH GAUGE BOARD
• . , • 2 mm units (3 /32 inch units)
Limits Dimensions.
Lower Upper
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Control Length — 95 8)
(— + 95 (+ 8)
Width — 51 (— 4-i) + 51 (+ 41)
Thickness — 4 (— 44) + 7~ (+ 41)
Warning Length — 9.4 + 0.46W 9.4 0.46W
—
(—8.00) (8.00)
Width — 5.6 + 0.46W 5.6 — 0.46W
(-----4.67) (4.67)
Thickness — 3.8 + 0.46W 7.5 0.46W
—
(—4.67) (4.67)
Fixed Length 8 (— 7)
— + 8 (+ 7)
warning Width 5 (— 4)
— + 5 (+ 4)
Thickness — 3 (— 4) + 61 (+ 4)
TABLE 9. LIMITS FOR USE WITH ALTERNATIVE
SCALE FOR GAUGE BOARD
• , • 2 mm unIts (3/32 inch units)
Ltmits Dimenswn .
. Lower Upper
Control Length 5-5 (7) 245 (23)
Width 95 (104) 204 (194)
Thickness ii (1OD 22~ (191)
Warning Length 5.6 + 0.46W 24.4 — 0.46W
( 7.00) (23.00)
Width 9.4 + 0.46W 20.6 — 0.46W
(10.33) (19.67)
Thickness Il .2 + 0.46W 22.5 — 0.46W
(10.33). (19.67)
Fixed Length 7 (8) 23 (22)
warning Width 10 (11) 20 (19)
Thickness 12 (lI) 2I~ (19)
63
MS 76: 1972
APPENDIX B
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64
MS 76: 1972
65
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CID
-.
::::::::::::~z~ i’~~ —~=‘~
b C
1~~
Buitders’ square
67
I
Tank
pcock B
Pump Water
tank
Wide—mouthed bottle
or flask filled with water
Polythene bag
or folded sheet
Rubber band
or strin9
.Y~( (
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{~~1~T7
• +
I 111111 H I It H Ii lilt Hi 111111 I K
L~ tO 5 0 5 tO ~J
+
Scale 2 I I I I I I I I I I 111 I I I I I I I I I I I I I I I I
0 5 ID iS 20 25 30(Units used 2mm)
69
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MS 76: 1972
FIGURE 6.
70
CLAUSE 39 (d)(iv)
DOUBLE BRICKS REFERRED TO IN NOTE 3.
TANDA-TANDA STANDARD SIRIM
Tanda-tanda Standard SIRIM seperti yang tertera di bawah adalah tanda -tanda pengesahan
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dagangan berdaftar. Tanda-tanda ini hanya boleh digunakan oleh mereka yang dilesenkan
di bawah skim tanda pengesahan yang dijala nkan oleh SIRIM mengikut nombor Standard
Malaysia yang berkaitan. Kewujudan tanda -tanda ini pada atau berkaitan dengan sesuatu
barangan adalah sebagai jaminan bahawa barangan tersebut telah dikeluarkan melalui satu
sistem penyeliaan, kawalan dan ujian, yan g dijalankan semasa pengeluaran. Ini termasuk
pemeriksaan berkala kerja -kerja pengeluaran menurut skim tanda pengesahan SIRIM yang
dibentuk untuk menentukan bahawa barangan tersebut menepati Standard Malaysia.
Ketua Pengarah
Institut Standard dan Penyelidikan Perindustrian Malaysia
Persiaran Dato’ Menteri, Seksyen 2, Peti Surat 7035
40911 Shah Alam
Selangor Darul Ehsan
Director-General
Standards and Industrial Research Institute of Malaysia
Persiaran Dato’ Menteri, Section 2. P.O.Box 7035
40911 Shah Alam
Selangor Darul Ehsan
3
INSTITUT STANDARD DAN PENYELIDIKAN PERINDUSTRIAN MALAYSIA
Institut Standard dan Penyelidikan Perindustrian Malaysia (SIRIM) telah ditubuhkan hasil dan cantuman Institut
Piawaian Malaysia (SIM) dengan Institut Negara bagi Penyelidikan Sains dan Perusahaan (NISIR) di bawah
Undang-Undang Malaysia Akta 157 pada l6hb. September 1975:Akta Institut Standard dan Penyelidikan
Perindustrian Malaysia (Perbadanan) 1975. Institut mi diletakhak dengan kuasa untuk memamju dan
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menjalankan penyelidikan perindustrian dan untuk menyedia dan memajukan standard-standard bagi barangan-
barangan, proses-proses, amalan-amalan dan perkhidmatan-perkhidmatan; dan bagi mengadakan peruntukan
bagi perkara-perkara yang bersampingan atau berkaitan dengan maksud-maksud itu.
Satu daripada tugas-tugas Institut mi adalah menyediakan Standard-Standard Malaysia dalam bentuk
penentuan-penentuan bagi bahan-bahan, keluaran-keluaran, kaedah-kaedah ujian, kod-kod amalan yang
sempurna dan selamat, sistem penamaan dan lain-lain. Standard-Standard Malaysia disediakan oleh
jawatankuasa-jawatankuasa perwakilan yang menyelaras keupayaan pengilang dan kecekapan pengeluaran
dengan kehendak-kehendak yang munasabah dan pengguna. Ia menuju ke arah mencapai kesesuaian bagi
maksud, memudahkan pengeluaran dan pengedaran, kebolehsalingtukaran gantian dan pelbagai pilihan yang
mencukupi tanpa pembaziran.
Standard-Standard Malaysia disediakan hanya setelah penyiasatan yang lengkap menujukkan bahawa sesuatu
projek itu disahkan sebagai yang dikehendaki dan berpadanan dengan usaha yang terlibat. Hasil ml berasaskan
persetujuan sukarela dan memberi pertimbangan kepada kepentingan pengeluar dan pengguna. Standard-
Standard Malaysia adalah sukarela kecuali is dimestikan oleh badan-badan berkuasa melalui peraturan-
peraturan, undang-undang persekutuan dan tempatan atau cara-cara lain yang sepertinya.
Institut mi beroperasi semata-mata berasaskan tanpa keuntungan. Ia adalah satu badan yang menerima bantuan
kewangan dan Kerajaan, kumpulan wang dan bayaran keahlian, hasil dan jualan Standard-Standard dan
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SIRIM dan kegiatan-kegiatan lain yang berhubung dengan Penstandardan, Penyelidikan Perindustrian dan
Khidmat Perunding.
The Standard and Industrial research Institute of Malaysia (SIRIM) is established with the merger of the
Standards Institution of Malaysia (SIM) and the National Institute for Scientific and Industrial Research (NISIR)
under the Laws of Malaysia Act 157 on ~ September 1975: Standards and Industrial Research Institute of
Malaysia ~(Incorporation) Act 1975. The Institute is vested with the power to provide for the promotion and
undertaking of industrial research and for the preparation and promotion of standards for commodities,
processes, practices and services; and to provide for matters incidental to or connected with those purposes.
One Of the functions of the Institute is to prepare Malaysian Standards in the form of specifications for materials
and products, methods of testing, codes of sound and safe practice, nomenclature, etc. Malaysian Standards are
prepared by representative committees which co-ordinate manufacturing capacity and production efficiency with
the user’s reasonable needs. They seek to achieve fitness for purpose, simplified production and distribution
replacement interchangeability, and adequate variety of choice without wasteful diversify.
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one and worth the effort involved. The work is based on voluntary agreement, and recognition of the community
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