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SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection & Acceptance of Cement Lining
SAIC-H-2007 30-Apr-13 COATING-
[Includes repairs]
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements

Cement-mortar lining is uniform in thickness, except at joints or


other discontinuities in the pipe wall. The thickness shall be as
01-SAMSS-005,
A1 listed in
Sec. III, (B)
TABLE-1 (Refer to Attachment-1)
(AWWA C205, Para. 4.4.2).

The thickness of the cement lining shall be checked within 0.6m of 01-SAMSS-005,
A2
the end of the pipe at the 3, 6, 9, and 12 o'clock positions. Para. 4.4.2.3

For sleeved pipe, there is no cutback. The cement mortar lining is 01-SAMSS-005,
A3
flush with the end of the pipe. Para. 4.4.2.1
For pipes designated for butt welding, the cement mortar lining
01-SAMSS-005,
A4 shall be cut back a minimum of 10 mm to a maximum of 25 mm
Para. 4.4.2.2
from the end of the pipe.

Any lining holdbacks for the type of joint required, are as specified 01-SAMSS-005,
A5
by Saudi Aramco, (AWWA C205, Para. 4.4.4.5). Sec. III, (B)

Cement Mortar cylinder test results verified for acceptance.


Any pipe lining not meeting the strength requirements of 01-SAMSS-005,
A6
standards shall be rejected.(Refer to Attachment-1) Sec. III, (B)
(AWWA C205, Para 5.1.5 & 5.3.5)

B Defective lining

All defects (sand pockets, voids, over sanded areas, blisters, and
cracking), shall be cut out and replaced by hand or pneumatic 01-SAMSS-005,
B1
placement to the same thickness as required for the cement- Sec. III, (B)
mortar lining. (AWWA C205, Para 4.4.6.1)
Lining cracks: Temperature and shrinkage cracks in the cement
mortar lining less than 1/16" (1.6 mm) in width need not be
repaired. Cracks wider than 1/16" (1.6 mm) need not be repaired
01-SAMSS-005,
B2 if it can be demonstrated to the satisfaction of the purchaser that
Sec. III, (B)
the cracks will heal autogenously under continuous soaking in
water.
(AWWA C205, Para 4.4.6.2)

Page 1 of 2
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection & Acceptance of Cement Lining [Includes
SAIC-H-2007 30-Apr-13 COATING-
repairs]
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

C Curing of Lining

Pipe Lining curing is completed as specified in approved procedure. 01-SAMSS-005,


C1
(AWWA C205, Para 4.4.7) (Refer to Attachment 1) Sec. III, (B)

REMARKS:

ATTACHMENTS: 1 - Detailed Requirements as Per AWWA C205 - 07

REFERENCE DOCUMENTS:
1. 01-SAMSS-005, Shop Applied, Internal Cement Mortar Lining of Steel Pipe ((7 May 2011)
2. AWWA C205-07, STD FOR CEMENT-MORTAR PROTECTIVE LINING & COATING FOR STEEL WATER PIPE ( 4" & MORE)-SHOP APPLIED
(1 Mar, 2008.)

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 2
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection & Acceptance of Cement Lining [Includes
SAIC-H-2007 30-Apr-13 COATING-
repairs]
Attachment 1 - Detailed Requirements as Per AWWA C205 - 00

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Attachment 1 - Detailed Requirements as Per AWWA C205 - 00

Page 4 of 4

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