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COOLANT LOSS Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
EMCP 4.2 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
REMOTE TSTAT
EN-CAN Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
TERMINATING RESISTOR C9, C13, C15, and C18 Generator Set contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
with EMCP 4.2 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
J1 CONNECTOR
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
C9: C13: C15: C18:
NGP1-UP KJE1-UP NAP1-UP NAW1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
NTX1-UP T321-UP T331-UP T341-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
CHARGING STARTER Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
ALTERNATOR MOTOR the latch coil circuit open at the time the coil latches.
© 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
BATTERY CHARGER
UENR4654-04
BREAKER
CB-ECM
ENCLOSURE E-STOP RF-C1
CB-STR
CB RAIL
CB-ALT
EM-10(NOT SHOWN)
AC STD BLOCK
EMCP 4.2 BLOCK
E-STOP
30 Page,
CB AUX CONTACTS SERVICE CONNECTOR
CB AUX CONTACTS
CB RAIL 390-1204
374-5746 X711-RF1 WH-18-UL
374-5756 AUX NC
E498-VA14 WH-16-UL E498-VA10 WH-16-UL
E498-VA4 WH-16-UL 12 12 X711-AX1 WH-18-UL X710-RF2 WH-18-UL
AUX NO
E498-VA9 WH-16-UL
E498-VA10 WH-16-UL
14 14 X710-AX2 WH-18-UL
F434-VA5 WH-16-UL
F409-VA8 WH-16-UL
F435-VA6 WH-16-UL
E498-VA9 WH-16-UL
E495-VA2 WH-16-UL
E498-VA4 WH-16-UL
E494-VA1 WH-16-UL
E496-VA3 WH-16-UL
F436-VA7 WH-16-UL
11 11 X709-AX3 WH-18-UL X709-RF3 WH-18-UL
AUX CM
96/44 44 A780-AX4 WH-18-UL
98/42 42 A779-AX5 WH-18-UL
ALM NC
95/41 41 A782-AX6 WH-18-UL
C1/C11 C11 P854-FT1 WH-18-UL
ALM NO
EM-10 C2/C12 C12 P853-FT2 WH-18-UL
441-6937 C11
N/C
N/O
COM
N/C
N/O
COM
ST+
ST-
EM-C1 ALM CM
C12
4161367
F F5+ 1 F5-EM1 WH-10-UL EM-C3 NOTE D F
F6- 2 F6-EM2 WH-10-UL 3620122
USE FOR SECOND BREAKER
11-EM3 WH-10-UL 1
GENERATOR AUX Q1 ALM SY YO
10-EM4 WH-10-UL 2
EM-C2 F6-EM2 WH-10-UL 3 AREP CONNECTION
PL-C4 3519187 9-EM5 WH-10-UL 4 3620120 SHTR
1740502 CBL-PL100 PWR INP (X2) 1 10-EM4 WH-10-UL 12-EM6 WH-10-UL 5 1 11 3522951
PL-RS485 A G407-PL241 RD-3791796 PWR INP (Z1) 2 11-EM3 WH-10-UL F5-EM1 WH-10-UL 6 2 10 "SHUNT TRIP RLY"
120 3
TERMINATING RESISTOR B G408-PL242 BK-3791796 PWR INP (X1) (F1 10A, 250V) 3 9-EM5 WH-10-UL F6- 21
OHMS 4
1342540 C G409-PL243 GY-3791796 PWR INP (Z2) (F2 10A, 250V) 4 12-EM6 WH-10-UL 9 T4 11 108-FF4 WH-18-UL
A380-PL114 SH-3791796 5 12 T2 R-FRAME CB RF-C1 108-FF1 WH-18-UL
CLIP-SH 3E3388 1552264 A1
6 F5+ AREP R958-FF2 WH-18-UL
EV-C1 A2
11 9 T1 T5 C1- 1 P853-RF4 WH-18-UL 12 208-FF3 WH-18-UL
2478195 SELF EXCITED C2+ 2 P854-RF5 WH-18-UL P854-FT1 WH-18-UL
CS- PG-C2 F6- 14
1 X843-EV2 WH-10-UL 3620120 N/O 3 X710-RF2 WH-18-UL 22 P854-RF5 WH-18-UL
PL-C3 CS+ 3620122 2
2 X842-EV1 WH-10-UL 1 COM 4 X709-RF3 WH-18-UL 24
1740502 CBL-PL101 EXCITER
SHIELD 3 F531-EV3 WH-10-UL 1 2 2 3 N/C 5 X711-RF1 WH-18-UL
PG-C1 N
PL-CAN A M756-PL231 YL-3792338 2 CONNECTS TO 3 F6- F5+ 12 10
6 NOTE E
120 3620120 4
TERMINATING RESISTOR B M755-PL232 GN-3792338 F6-PG2 WH-16-UL 3 GENERATOR 3 7
OHMS 5
1342540 C M757-PL233 SH-3792338 1 4 6 PIN CONNECTOR N 8
2 14-PG3 WH-16-UL 5 6 F5+
3 F6-PG2 WH-16-UL F5-PG1 WH-16-UL 6
PL-C2 4 15-PG4 WH-16-UL PMG CONNECTION
1282312 PG-C3 3516706
5 16-PG5 WH-16-UL T6 T3
A 108-PL221 WH-18-UL 6 F5-PG1 WH-16-UL 3516707 1 14
B 208-PL222 WH-18-UL 14-PG3 WH-16-UL 1 CONNECTS TO 2 15
H CBL-PL104 15-PG4 WH-16-UL 2 PMG 4 PIN 3 16 B A BREAKER
SERVICE G M756-PL227 YL-3792338 16-PG5 WH-16-UL 3 CONNECTOR 4 ALT
CONNECTOR F M755-PL228 GN-3792338 PMG HEATER
C
OPTIONAL 4
M757-PL223 SH-3792338 PMG
J
CBL-PL103 CONNECTION
D 893-PL224 RD-3791795
E 892-PL225 BK-3791795 C H1 GND H2
CLIP-SH
200-PL115 SH-3791795
AC703-AH4 WH-18-UL
AC720-AH5 WH-18-UL
EMCP 4.2 PL-C1 EN-C1 A4:E4
431-1966 1607689 EMCP 4.2 BLOCK AC STD BLOCK 104-EN48 WH-18-UL 1607689 J1 CONNECTOR
374-5736 374-5735 104-EN52 WH-18-UL 104-EN150 WH-16-UL
RLY8 N.O. 1 E565-PL1 WH-18-UL SPDSH 101-ER3 WH-10-UL BC101 101-EN168 WH-10-UL 104-EN53 WH-18-UL 1
E RLY7 N.0.
MODBUS (RS485)-
2
3
E562-PL2 WH-18-UL
R952-PL3 BK-3791796 103-PL103 WH-18-UL
103-PL52 WH-18-UL
103-PL18 WH-18-UL 200-PL122 GN YL-16-UL
S-SPD
SPDSH
E722-EN66 RD-3791795
200-EN201 SH-3791795
208-ER4 WH-10-UL
103-PL103 WH-18-UL
BC208
F-EMCP 10A
208-EN169 WH-10-UL
101-EN159 WH-18-UL 208-EN169 WH-10-UL
2
3
ANALOG SENSOR
ANALOG SENSOR
POWER
RETURN
E
MODBUS (RS485) REF 4 R953-PL4 GY-3791796 CBL-PL110 D-SPD E723-EN68 BK-3791795 108-PL105 WH-18-UL F-BTRY 10A 101-EN160 WH-18-UL 208-EN61 WH-18-UL 4 TC-L THROTTLE POWER +8V
MODBUS (RS485)+ 5 R951-PL5 RD-3791796 200-PL125 GN YL-16-UL CDLSH 108-PL106 WH-18-UL 390-EN70 WH-18-UL 208-EN63 WH-18-UL 208-EN163 BK-8-UL 5 TC-L THROTTLE RETURN
BTRY+
6 893-PL224 RD-3791795 CDL+ 893-EN8 RD-3791795 108-EN241 WH-18-UL 208-EN65 WH-18-UL 200-EN173 WH-10-UL 6
CBL-EN101
X863-ET4 WH-18-UL
GEN AC NEUTRAL F409-PL7 WH-16-UL 203-PL104 WH-18-UL 203-PL60 WH-18-UL 200-PL115 SH-3791795 CDLSH 200-EN200 SH-3791795 108-FF1 WH-18-UL 108-JW1 WH-18-UL 208-EN161 WH-18-UL
344-ET3 WH-18-UL
7 7
BTRY+
8 203-PL65 WH-18-UL 892-PL225 BK-3791795 CDL- 892-EN9 BK-3791795 108-FF4 WH-18-UL 108-AN5 WH-18-UL 893-EN8 RD-3791795 8 CAT DATA LINK +
VC GEN IN 9 E488-PL9 WH-16-UL CBL-PL105 P733-PL56 RD-3791795 AI3+ P733-FL3 GY-3791796 108-RA5 WH-18-UL 892-EN9 BK-3791795 9 CAT DATA LINK -
BTRY+
10 G407-PL110 RD-3791796 G407-PL241 RD-3791796 200-PL118 SH-3791795 AI3 SH F541-FL4 SH-3791796 200-EN200 SH-3791795 CLIP-SH
10
VB GEN IN 11 E487-PL11 WH-16-UL G407-PL59 RD-3791796 CBL-PL106 P734-PL46 BK-3791795 AI3- P734-FL6 BK-3791796 229-EN242 WH-18-UL 11
BTRY+
12 F548-PL16 WH-18-UL AI3 SS F548-FL5 RD-3791796 203-EN164 WH-18-UL 229-EN165 BK-16-UL 12
VA GEN IN 13 E486-PL13 WH-16-UL NOTE C NOTE A AI3- 229-PL131 WH-18-UL 208-PL222 WH-18-UL 208-EN161 WH-18-UL 229-EN166 WH-18-UL 13 CRANK TERMINAL RELAY
BTRY-
RLY8 N.C. 14 E564-PL14 WH-18-UL G408-PL49 BK-3791796 347-PL113 WH-18-UL RMES-A 345-ET1 WH-18-UL X843-EV2 WH-10-UL 208-RC2 WH-18-UL 14
RLY7 N.C. 15 E561-PL15 WH-18-UL G408-PL111 BK-3791796 G408-PL242 BK-3791796 879-PL55 WH-18-UL START 229-PL129 WH-18-UL 208-FF3 WH-18-UL 208-JW2 WH-18-UL 15 UNFILTERED OIL PRESSURE
BTRY-
SENSOR SUPPLY 5V 16 F548-PL16 WH-18-UL 347-PL113 WH-18-UL RMES-B 348-PL102 WH-18-UL P853-FT2 WH-18-UL 208-GR3 WH-18-UL M756-EN231 YL-3792338
16
RS485 REF 17 G409-PL17 GY-3791796 344-PL130 WH-18-UL ENES1 344-PL128 WH-18-UL P853-RF4 WH-18-UL 208-GR4 WH-18-UL CBL-EN103 17 ANALOG THROTTLE
BTRY-
EMCP BTRY+ 18 103-PL18 WH-18-UL G409-PL17 GY-3791796 344-PL130 WH-18-UL ENES2 BK-18 208-AN6 WH-18-UL M756-EN50 YL-3792338 M756-EN152 YL-3792338 18 ETHER RETURN
19 G409-PL112 GY-3791796 G409-PL243 GY-3791796 A774-PL101 WH-18-UL ECMES A774-EN23 WH-18-UL 208-RA6 WH-18-UL 19
BTRY-
20 Y983-PL54 WH-18-UL DI-01 Y983-EN243 WH-18-UL F531-EV3 WH-10-UL BK-18 M755-EN34 GN-3792338 20 ETHER RELAY
21 Y984-PL53 WH-18-UL DI-02 Y984-FL2 WH-18-UL 203-PL104 WH-18-UL 203-EN164 WH-18-UL M755-EN232 GN-3792338 M755-EN153 GN-3792338 21
EMCPB-
22 A380-PL117 SH-3791796 Y985-PL45 WH-18-UL DI-03 22 ETHER MANUAL SWITCH
23 A380-PL119 SH-3791796 A380-PL114 SH-3791796 Y986-PL44 WH-18-UL DI-04 200-PL121GN YL-16-UL 200-EN162 GN YL-16-UL M757-EN42 SH-3792338 A774-EN23 WH-18-UL 23 E-STOP
GROUND
RLY8 COMM 24 E563-PL24 WH-18-UL Y987-PL36 WH-18-UL DI-05 Y987-ER2 WH-18-UL M757-EN233 SH-3792338 M757-EN154 SH-3792338 24
RLY7 COMM 25 E560-PL25 WH-18-UL Y988-PL28 WH-18-UL DI-06 F434-VA5 WH-16-UL F-VSL1 2A E486-VA11 WH-16-UL 25
RLY6 SPARE N.O. (GRR SW) 26 R959-PL26 WH-18-UL 108-PL41 WH-18-UL R956-PL35 WH-18-UL RLY3 F435-VA6 WH-16-UL F-VSL2 2A E487-VA12 WH-16-UL 101-EN159 WH-18-UL 26 OIL TEMPERATURE
RLY6 SPARE COMM (BTRY+) 27 108-PL27 WH-18-UL 108-PL27 WH-18-UL R957-PL33 WH-18-UL RLY4 F436-VA7 WH-16-UL F-VSL3 2A E488-VA13 WH-16-UL 101-EN160 WH-18-UL 27
I/P 6 28 Y988-PL28 WH-18-UL 108-PL40 WH-18-UL R959-PL26 WH-18-UL RLY6 R959-GR2 WH-18-UL E494-PL31 WH-16-UL 101-EN157 RD-8-UL 101-EN151 WH-16-UL 28
AMP-L1
ANALOG I/P 3- 29 P734-PL46 BK-3791795 108-PL105 WH-18-UL 108-PL43 WH-18-UL E562-PL2 WH-18-UL RLY7NO E494-VA1 WH-16-UL 101-EN158 WH-14-UL 29
ANALOG I/P 3+ 30 P733-PL56 RD-3791795 108-PL106 WH-18-UL 108-PL61 WH-18-UL E560-PL25 WH-18-UL RLY7CM E495-PL47 WH-16-UL 101-EN168 WH-10-UL 30
AMP-L2
1A GEN IN 31 E494-PL31 WH-16-UL 108-PL221 WH-18-UL E561-PL15 WH-18-UL RLY7NC E495-VA2 WH-16-UL 31
RLY5 SPARE N.O. (SHUTDOWN) 32 R958-PL32 WH-18-UL E565-PL1 WH-18-UL RLY8NO E496-PL57 WH-16-UL 32
AMP-L3
RLY4 SPARE N.O. 33 R957-PL33 WH-18-UL A774-PL101 WH-18-UL E563-PL24 WH-18-UL RLY8CM E496-VA3 WH-16-UL 200-EN162 GN YL-16-UL 200-EN173 WH-10-UL 33
CAN J1939 (-) 34 M755-PL34 GN-3792338 A774-PL100 WH-18-UL E564-PL14 WH-18-UL RLY8NC E498-PL39 WH-16-UL M755-EN34 GN-3792338 34 CAN J1939 (-)
AMP-RT
RLY3 SPARE N.O. 35 R956-PL35 WH-18-UL A774-PL70 WH-18-UL X842-PL244 WH-18-UL DO-02 X842-EV1 WH-10-UL E498-VA14 WH-16-UL CONTROL BOX STUD 35
I/P 5 (BTRY CHARGER) 36 Y987-PL36 WH-18-UL CBL-PL108 M756-PL107 YL-3792338
CAN+
E486-PL13 WH-16-UL
VOL-L1
E486-VA11 WH-16-UL 200-EN172 GN YL-10-UL 36
ANALOG I/P 2- 37 37
ANALOG I/P 2+ 38 M755-PL108 GN-3792338
CAN- CBL-EN100 E487-PL11 WH-16-UL
VOL-L2
E487-VA12 WH-16-UL 38
1 AC COMMON 39 E498-PL39 WH-16-UL M756-PL50 YL-3792338 M756-EN152 YL-3792338 39
RLY5 SPARE (BTRY+) 40 108-PL40 WH-18-UL M756-PL107 YL-3792338 M756-PL231 YL-3792338 M757-PL109 SH-3792338 M755-EN153 GN-3792338 E488-PL9 WH-16-UL E488-VA13 WH-16-UL A309-EN40 WH-18-UL 40 RUN/STOP
CANSH VOL-L3
RLY4 SPARE (BTRY+) 41 108-PL41 WH-18-UL M756-PL227 YL-3792338 M757-EN154 SH-3792338 41 RESET
CAN J1939 (SH) 42 M757-PL42 SH-3792338 G407-PL110 RD-3791796 G407-AN1 RD-3791796 F409-PL7 WH-16-UL M757-EN42 SH-3792338 42 CAN J1939 (SH)
485AN+ VOL-N
RLY3 SPARE (BTRY+) 43 108-PL43 WH-18-UL M755-PL34 GN-3792338 G407-RA1 RD-3791796 F409-VA8 WH-16-UL 43
I/P 4 SPARE 44 Y986-PL44 WH-18-UL M755-PL108 GN-3792338 M755-PL228 GN-3792338 44
D I/P 3 SPARE 45 Y985-PL45 WH-18-UL M755-PL232 GN-3792338
485AN+
TERM. RESISTOR RS485 NOTE B REMOTE TSTAT EN-C6
45 D
ANALOG I/P 1- 46 120 OHMS 384-4305 46
485AN- 1552267
IB GEN IN 47 E495-PL47 WH-16-UL M757-PL42 SH-3792338 47 LOW IDLE SWITCH
RLY2 N.O. FUEL CONTROL 48 A309-PL48 WH-18-UL M757-PL109 SH-3792338 M757-PL223SH-3792338 G408-PL111 BK-3791796 G408-AN2 BK-3791796 TH1 WH-18 A A338-EN261 WH-18-UL 104-EN48 WH-18-UL 48 A4E4 BTRY+
485AN- CB-ECM A339-EN262 WH-18-UL
RS-485 (-) 49 G408-PL49 BK-3791796 M757-PL233SH-3792338 G408-RA2 BK-3791796 6T3643
T TH2 WH-18 B 49
CAN J1939 (+) 50 M756-PL50 YL-3792338 G409-PL112 GY-3791796 G409-AN3 GY-3791796 GND GN-18 C M756-EN50 YL-3792338 50 CAN J1939 (+)
485ANR
RLY1 N.O. ENG CRANK 51 304-PL51 WH-18-UL 200-PL123 GN YL-16-UL 104-EN150 WH-16-UL 101-EN151 WH-16-UL 51
15A
EMCP BTRY+ 52 103-PL52 WH-18-UL 200-PL121 GN YL-16-UL 200-PL124 GN YL-16-UL G409-RA3 GY-3791796 104-EN52 WH-18-UL 52 A4E4 BTRY+
485ANR CB-STR
I/P 2 (FUEL LEAK) 53 Y984-PL53 WH-18-UL 104-EN53 WH-18-UL 53 A4E4 BTRY+
I/P 1 (LOW COOLANT LVL) 54 Y983-PL54 WH-18-UL 200-PL125 GN YL-16-UL A380-PL119 SH-3791796 A380-AN4 SH-3791796 6T3644 54
485SH
REMOTE START 55 879-PL55 WH-18-UL 200-PL122 GN YL-16-UL 200-PL123 GN YL-16-UL A380-RA4 SH-3791796 101-EN158 WH-14-UL X860-EN170 WH-14-UL 55
CBL-PL107
C OPTIONS C
OPTIONS BLOCK
GFR CRD-ER100 374-5739
3522951 AC200-ER5 GN-3901216 GROUND AC200-JP3 GN-3901216
"GEN SD FAULT RLY" GROUND
21 AC101-ER6 BK-3901216 CUSTL1 AC101-JW3 WH-16-UL
11 CUSTL1 AC101-AH1 WH-18-UL
A1 CUSTL2 AC102-AH2 WH-18-UL
A2 R958-GR1 WH-18-UL CUSTL2 AC102-JW8 WH-16-UL
12 208-GR4 WH-18-UL AC199-ER7 WH-3901216 CUSTN
14
22
24
GRR CB-JWH
ANNUNCIATOR
3522951 2829885
AN-C1 3585994
"GEN RUNNING RELAY" 1552264
21 AC717-JW4 WH-16-UL AC101-JW3 WH-16-UL 108-AN5 WH-18-UL 1 BTRY+
11 AC718-JW7 WH-16-UL 16A AC102-JW8 WH-16-UL 208-AN6 WH-18-UL 2 BTRY-
A1 CBL-AN100 3 N/A
A2 R959-GR2 WH-18-UL CB-ALH
G407-AN1 RD-3791796 4 RS-485 (+)
12 208-GR3 WH-18-UL 2829883 G408-AN2 BK-3791796 5 RS-485(-)
14 G409-AN3 GY-3791796 6 RS-485 REF
22 AC719-AH3 WH-18-UL AC101-AH1 WH-18-UL A380-AN4 SH-3791796 CLIP-SH
7 N/A
24 AC720-AH5 WH-18-UL 6A AC102-AH2 WH-18-UL 8 N/A
(Dimensions: 39 inches x 28 inches)
CR REMOTE ANNUNCIATOR
3522951 3739473
"CONTROL RELAY" ABBREV COLOR
21 108-RA5 WH-18-UL BTRY+
AC719-AH3 WH-18-UL 208-RA6 WH-18-UL BTRY- RD RED
11 HARNESSES
A1 108-JW1 WH-18-UL N/A WH WHITE
IDENT PART NUMBER DESCRIPTION
UENR4654-04
8 7 6 5 4 3 2 1