Documente Academic
Documente Profesional
Documente Cultură
September 1, 1999
Signature Page
Prerequisite Programs
Signature:
_______________________________________________ _______________
Jeff W. Savell, HACCP Coordinator Date
Department of Animal Science
Texas A&M University
College Station, Texas 77843-2471
Telephone: 409-845-3935
E-mail: j-savell@tamu.edu
Web Site: http://meat.tamu.edu/
Member Telephone Number
Personnel
1. All personnel participating in processing activities are required to wear the attire as
designated below for each area:
Slaughter Floor:
• Hair Net
• Hard Hat
• Coverall
• Protective equipment based on slaughter activity (i.e., cutting glove, arm guard, etc.)
• Gloves (rubber, latex, plastic, etc.)
• Rubber boots
• Rubber aprons
Freezers:
• Hard Hat
• Freezer apparel
• Cotton gloves, if desired for warmth
• Rubber boots or closed-toe footwear
2. All visitors are required to wear the following attire while in the slaughter/processing areas:
• Hair Net
• Hard Hat
• Closed-toe Footwear
• Visitor Frock
4. Hands shall be thoroughly washed and sanitized before starting work and before beginning a
specific work procedure. (See Handwashing SOP for details.)
5. All jewelry and unsecured objects will be removed prior to entering the processing rooms
and coolers.
6. Gloves used in food handling shall remain in an intact, clean, and sanitary condition. Cotton
gloves can be worn for warmth; however, they should be covered by a latex or plastic glove
to prevent food product or food surface contact contamination.
7. Clothing and personal belongings are not allowed to be stored where food product(s) may be
exposed or where food contact surfaces may be contaminated.
8. Eating food, drinking beverages and chewing gum is not permitted where food product(s)
may be exposed or where food contact surfaces may be contaminated.
9. The use of tobacco is not permitted where food product(s) may be exposed or where food
contact surfaces may be contaminated.
Facilities
Sanitary design principles were observed in the planning and construction, and are
observed in maintenance of the facility.
Adjacent Properties
The plant is located so that contamination by microbes or chemicals from adjacent
properties is unlikely. Surrounding facilities have biohazard and chemical disposal systems
approved by the Texas A&M University Safety Office.
Building Exterior
All grounds and roads have adequate drainage. Grounds are paved to minimize dust.
Vegetation immediately adjacent to buildings are landscaped and manicured. All debris and
garbage are contained and disposed of by the Texas A&M University Physical Plant on a routine
basis.
Ventilation
Intake air is filtered. Air intakes are located on the roof or at least six feet above the
ground. They are not able to pick up dust, noxious odors, or exhaust air from the plant. Positive
air pressure should be maintained in cooked product areas to prevent contamination from
exterior or raw material handling areas unless extreme and unforeseen equipment failure occurs.
Waste Disposal and Waste Management
The plant has proper sanitary sewers. Waste containment and removal procedures are in
place and handled by the Texas A&M University Physical Plant.
Lighting
Lighting is adequate to carry out plant operations and protected so that broken glass is not
a potential hazard.
Rosenthal Meat Science and Technology Center
1. Equipment Cleaning Procedures (Simple equipment and hand tools are cleaned and
sanitized in the same manner but they do not require disassembly and reassembly.)
b. Dismantle equipment as necessary for proper cleaning. Parts are placed in the
designated containers, racks, or area.
1. Clean affected equipment, platforms, floors, and walls according to General Sanitary
Procedures for Cleaning
Weasand Rod, Hock Cutter, Head RackAir Knives, Brisket Saw, Wellsaw, Paunch
Truck:
b. Rinse with warm water, clean with approved cleaner, and scrub as needed to remove
soil.
Dehairing Machine :
a. Drain tank.
b. Remove hair and debris from tank, paddles, scraping table, and floor.
c. Rinse with warm water, clean with approved cleaner, and scrub as needed to remove
soil.
a. Rinse with warm water, clean with approved cleaner, and scrub as needed to remove
soil.
Electrical Stimulator :
a. Disconnect from power supply.
b. Do not wash down unit. Protect sensitive parts of unit from water.
c. Rinse cable and probe with warm water, clean with approved cleaner, and scrub as
needed to remove soil.
a. Remove blade.
b. Rinse blade, saw housing, and wheels with warm water, clean with approved
cleaner, and scrub as needed to remove soil.
c. Rinse away detergent and loosened soil from blade, saw housing, and wheels with
warm water.
e. Apply sanitizer (180° F water or chemical sanitizer) to blade, saw housing, and
wheels.
Weigh Station :
3. Check sinks and sterilizers for cleanliness; ensure soap and paper towel dispensers are
filled.
5. Corrective Actions:
When the Slaughter Foreman determines that the equipment, or the facilities do not
pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Slaughter Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Slaughter Pre-operational
Checklist form.
C. Holding Pens
Performed as Necessary:
The Slaughter Foreman performs organoleptic sanitation inspection prior to the start
of operations. The results are recorded on the Slaughter Pre-operational Checklist
form. If everything is acceptable, the appropriate box is initialed. If corrective
actions are needed, such actions are to be documented.
3. Corrective Actions:
When the Slaughter Foreman determines that the equipment, or the facilities do not
pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Slaughter Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Slaughter Pre-operational
Checklist form.
D. Coolers
Performed as Necessary:
1. Check cleanliness and orderliness of all coolers (including cooler shelving and carts).
e. Clean affected shelving and carts according to General Sanitary Procedures for
Cleaning
5. Corrective Actions:
1. Clean affected equipment, floors, and walls according to General Sanitary Procedures
for Cleaning
Band-saw :
a. Disconnect from power supply.
b. Dismantle band-saw as necessary for proper cleaning. Parts are placed in the
designated containers, racks, or area
c. Rinse band-saw and parts with water. Clean with approved cleaner, and scrub as
needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
Tenderizer:
b. Dismantle tenderizer as necessary for proper cleaning. Parts are placed in the
designated containers, racks, or area
c. Rinse tenderizer and parts with water. Clean with approved cleaner, and scrub as
needed to remove soil.
d. Rinse away detergent and loosened soil from tenderizer and parts with warm water.
Patty Machine:
b. Dismantle patty machine as necessary for proper cleaning. Parts are placed in the
designated containers, racks, or area
c. Rinse patty machine and parts with water. Clean with approved cleaner, and scrub
as needed to remove soil.
d. Rinse away detergent and loosened soil from patty machine and parts with warm
water.
f. Apply sanitizer (180° F water or chemical sanitizer) to patty machine and parts.
3. Check sinks and sterilizers for cleanliness; ensure soap and paper towel dispensers are
filled.
5. Corrective Actions:
When the Processing Foreman determines that the equipment, or the facilities do
not pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Processing Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Processing Pre-operational
Checklist form.
Performed as Needed:
1. Clean affected equipment, floors, and walls according to General Sanitary Procedures
for Cleaning
Vacuum packaging machines require extreme caution because of electric and other
considerations. Be very careful with the use of water and cleaning substances in this area.
Watch for back splash.
c. Using a soapy detergent with a cloth or green pad (wrung out to remove excess
water), gently wipe interior of machine cabinet and exterior frame. Clean all
accessible areas.
d. Wipe away detergent and loosened soil from vacuum packaging machine and parts
with a clean, damp cloth.
b. Clean control panel, Plexiglas door and stainless steel side railings with a clean
damp cloth.
Shrink Tunnel:
d. Spray inside of tunnel and sump ( with strainer assembly in place) with hot water.
Remove all debris that may have collected in tunnel. By spraying the water from
the ends of the tunnel towards the center, debris will be forced towards the strainers
and collected for easier removal.
CAUTION: Do not remove strainers before spraying tunnel.
e. Remove all baffle curtains and doors to tunnel. Wash clean with approved cleaner,
and scrub as needed to remove soil. Rinse away detergent and loosened soil with
hot water.
3. Check sinks and sterilizers for cleanliness; ensure soap and paper towel dispensers are
filled.
5. Corrective Actions:
When the Processing Foreman determines that the equipment, or the facilities do
not pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Processing Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Processing Pre-operational
Checklist form.
1. Clean affected equipment, floors, and walls according to General Sanitary Procedures
for Cleaning
Grinder :
b. Dismantle grinder as necessary for proper cleaning. Parts are placed in the
designated containers, racks, or area
c. Rinse grinder and grinder parts with water. Clean with approved cleaner, and scrub
as needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
f. Apply sanitizer (180° F water or chemical sanitizer) to grinder and grinder parts.
Injector :
a. Remove all filters from brine and clean thoroughly with hot water.
b. Empty brine from brine tank. Hose down the machine completely with warm water.
Rinse out brine tank.
c. Fill brine tank with warm clear water. Then allow the machine to run. Allow
machine to run at highest pressure and lowest pressure.
d. Unscrew blocked needles and clean needles with a piece of wire and rinse.
Tumbler :
a. Remove all product and residual pieces, and rinse with warm water.
b. Partially fill drum with warm soapy water. Put on lid and turn on for a few minutes.
c. Open drum and brush inside and out thoroughly. Remove end plugs and clean
center shaft using brush and flushing with water.
e. Rotate drum with opening down and rinse thoroughly with hot water.
f. Clean filters with warm soapy water. Then rinse thoroughly with hot water.
Piston Stuffer :
b. Dismantle stuffer (remove piston, seal and horn) as necessary for proper cleaning.
Parts are placed in the designated containers, racks, or area
c. Rinse stuffer and stuffer parts with water. Clean with approved cleaner, and scrub as
needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
e. Apply sanitizer (180° F water or chemical sanitizer) to stuffer and stuffer parts.
Vemag Stuffer :
b. Dismantle stuffer (remove filling tube holder, feed cams, feed cam case, sight
glasses, top valve with ball, screen filter, screen filter case, scrapper, transfer cam)
as necessary for proper cleaning. Parts are placed in the designated containers,
racks, or area
c. Rinse stuffer and stuffer parts with water. Clean with approved cleaner, and scrub as
needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
f. Apply sanitizer (180° F water or chemical sanitizer) to stuffer and stuffer parts.
Mixer :
a. Remove all product, residual pieces and rinse with cold water. Partially fill drum
with cold water or ice water and turn on mixer for a few minutes.
b. Partially fill drum with warm soapy water and turn on mixer for a few minutes.
d. Rotate drum with opening down and rinse thoroughly with hot water.
Chopper :
b. Scrape chopper bowl, housing, lid and shaft to remove all product.
d. Rinse chopper with water. Clean with approved cleaner, and scrub as needed to
remove soil.
3. Check sinks and sterilizers for cleanliness; ensure soap and paper towel dispensers are
filled.
5. Corrective Actions:
When the Processing Foreman determines that the equipment, or the facilities do
not pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Processing Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Further Processing Pre-
operational Checklist form.
H. Smokehouse Area
Performed as needed:
1. Clean affected equipment, floors, and walls according to General Sanitary Procedures
for Cleaning
a. Rinse racks, trucks, and smoke sticks with water. Clean with approved cleaner, and
scrub as needed to remove soil.
c. Close oven doors, turn main blower on (high speed, DB 0° F, WB 160° F), fresh air
intake closed, open smoke damper and run for 20 minutes.
d. Clean ashes from smoke generator and remove access plate in bottom of generator
e. Rinse smokehouse with approved cleaner, and scrub as needed to remove soil.
h. Start main blower, close oven door, open fresh air intake, turn DB to 140° F for
approximately 15 minutes.
When the Processing Foreman determines that the equipment, or the facilities do not pass
organoleptic examination, the cleaning procedures and reinspection are repeated. The
Processing Foreman monitors the cleaning and retrains employees, if necessary. Corrective
actions are recorded on the Further Processing Pre-operational Checklist form.
1. Clean affected equipment, floors, and walls according to General Sanitary Procedures
for Cleaning
Band-saw :
b. Dismantle band-saw as necessary for proper cleaning. Parts are placed in the
designated containers, racks, or area
c. Rinse band-saw and parts with water. Clean with approved cleaner, and scrub as
needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
c. Using a soapy detergent with a cloth or green pad (wrung out to remove excess
water), gently wipe interior of machine cabinet and exterior frame. Clean all
accessible areas.
d. Wipe away detergent and loosened soil from Vacuum packaging machine and parts
with a clean, damp cloth.
Slicer :
b. Dismantle slicer as necessary for proper cleaning. Parts are placed in the designated
containers, racks, or area
c. Rinse parts with water. Clean with approved cleaner, and scrub as needed to remove
soil.
d. Rinse away detergent and loosened soil from slicer parts with warm water.
e. Using a soapy detergent with a cloth or green pad (wrung out to remove excess
water), to carefully clean non-removable parts of slicer. Clean all accessible areas.
f. Wipe away detergent and loosened soil from slicer with a clean, damp cloth.
3. Check sinks and sterilizers for cleanliness; ensure soap and paper towel dispensers are
filled.
5. Corrective Actions:
When the Processing Foreman determines that the equipment, or the facilities do
not pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Processing Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Further Processing Pre-
operational Checklist form.
1. Clean affected equipment, floors, and walls according to General Sanitary Procedures
for Cleaning
2. Specific Cleaning Instructions:
Grinder :
c. Rinse grinder and grinder parts with water. Clean with approved cleaner, and scrub
as needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
f. Apply sanitizer (180° F water or chemical sanitizer) to grinder and grinder parts.
Band-saw :
c. Rinse band-saw and parts with water. Clean with approved cleaner, and scrub as
needed to remove soil.
d. Rinse away detergent and loosened soil from grinder and grinder parts with warm
water.
3. Check sinks and sterilizers for cleanliness; ensure soap and paper towel dispensers are
filled.
5. Corrective Actions:
When the Researcher In-charge determines that the equipment, or the facilities do
not pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Processing Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Research Dissection Lab SSOP
Form.
K. Storage Areas (Room 105, 106, 107A, 108, 112, 114A, 114C,116, 117, 118, 119A)
Performed as needed:
5. Corrective Actions:
When the Processing Foreman determines that the equipment, or the facilities do
not pass organoleptic examination, the cleaning procedures and reinspection are
repeated. The Processing Foreman monitors the cleaning and retrains employees, if
necessary. Corrective actions are recorded on the Processing Pre-operational
Checklist form.
Carcass dressing will be performed under sanitary conditions and in a manner to prevent
contamination of the carcass.
A. Slaughter Operations.
a. Employees will clean hands, arms, gloves, aprons, boots, etc., as often as necessary
during the dressing procedures.
b. Employees will clean and then sanitize with 180° F water, knives, weasand rod and
other hand tools, saws and other equipment, as often as necessary during the
dressing procedures to prevent contamination of the skinned carcass.
d. The hide puller carcass chains are sanitized between carcasses using 180° F. water.
e. The brisket saw is sanitized between carcasses using 180° F. water.
f. Eviscerating employees will maintain clean hands, arms, clothes, aprons, boots and
knives during the evisceration process. It may be necessary to clean hands and
arms with soap and water. In cases of contamination from an abscess or other
extensive contamination, the employee may need to shower and change clothes
before resuming work.
g. The probe of electrical stimulator is sanitized between carcasses using 180° F. water.
j. The carcass splitting saw is sanitized with 180° F. water after each carcass.
a. The Slaughter Foreman is responsible for ensuring that employee hygiene practices,
sanitary conditions and cleaning procedures are maintained during slaughter. The
Slaughter Foreman monitors the sanitation procedures by 10:00 am during morning
slaughter and by 3:00 pm during afternoon slaughter. Results are recorded on the
Operational SSOPs Monitoring Form.
3. Corrective Actions.
B. Processing Operations.
Processing is performed under sanitary conditions to prevent direct and cross contamination
of food products.
a. Employees clean and sanitize hands, gloves, knives, saws, other hand tools, cutting
boards, etc., as necessary during processing to prevent contamination of food
products.
b. Outer garments, such as aprons, frocks, and gloves, are maintained in a clean and
sanitary manner and are changed at least daily and, if necessary, more often.
c. All equipment, tables, and other product contact surfaces are cleaned and sanitized
throughout the day as needed.
d. Employees take precautions when going from a raw product area to a cooked
product area, to prevent cross contamination of cooked products.
e. Raw and cooked processing areas are separate. There is no cross utilization of
equipment between raw and cooked products.
3. Corrective Actions.