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SAMPLE CALCULATIONS
For Selecting Runway Track and Hanger Rod Size
Example #1
Assume:
1. A single girder crane with 2-head end truck.
2. End truck wheelbase is 42” center to center of wheels.
3. Maximum load applied to end truck is 8000 lbs. total (including trolley weight and impact) and is equally distributed.
4. Hanger rod center to center distance along the runway is 25’.
ECL sketch
Find:
L
The size of beam and hanger rod size which will safely carry the full
load described in the assumptions. E
E
Calculate the ECL (Equivalent Center Load) value:
Sketch out the runway and end truck and place one head of the end D
truck approximately at the center of the span. Place the second head P1 P2
X
42” away along the length of the runway (see Figure 1).
R
Use the following method to calculate the ECL: Figure 1.
R = P1 + P2 R / 2 = P1 = P2 = 4000 lbs.
D = P2(E) / R D = [(4000)(42)] / 8000 = 21 in.
X = (L + D) / 2 X = (300 + 21) / 2 = 160.5 in.
M = [(L - X)(X - D)](R) / L M = [(300 - 160.5)(160.5 - 21)](8000) / 300 = 518940 in.-lbs.
ECL = 4M / L ECL = 4(518940) / 300 = 6919 lbs.
Using the ECL value, enter the table on page 6 at a span of 25’ and search for a beam which has a rating that just
exceeds the one calculated above. For instance, on checking a series 5000 beam, you’ll find that the limiting load
is 5654 lbs. in compression. Therefore, the series 5000 beam is too small. Going on to the next larger size, series
5100, it has a rating of 7620 lbs. in compression. Since this value is greater than the one calculated, series 5100
would be the correct choice for the runway.
To select the proper hanger rod, you must assume that there will be times when the maximum load condition will
exist at each support point. This maximum load determines the hanger rods that may be safely used as supports.
The total load, H, consists of:
1. The weight of the beam: PLV
PLV sketch
sketch
Series 5100 beam weighs 33.09 lb./ft. 300”
300”
Therefore: 25 ft. x 33.09 lb./ft. = 828 lbs.
2. The weight of electrification:
SAFPOWRBAR® weighs 1 lb./ft. per conductor bar
Assume four bars are used.
258
Therefore: 25 ft. x 4 x 1 lb./ft. = 100 lbs.
4000
4000lbs. 4000
4000lbs.
3. The PLV (Point Load Value) load on the hanger rod due to the
2-head end truck: Figure 2.
Calculate the Point Load Value (PLV):
Sketch out the runway and end truck and place one head of the
end truck directly below one of the hangers. Place the second
head 42” away along the length of the runway (see Figure 2).
Use the following method to calculate the PLV:
PLV = 4000 lbs. + (4000 lbs. x (258”/300”)) = 7440 lbs.
Adding all of these values together gives:
1. Beam weight 828 lbs.
2. SAFPOWRBAR™ 100 lbs.
3. PLV (Point Load Value) 7440 lbs.
Total load on Hanger Rod, H 8368 lbs.
Referring to the table on page 1 of the Track Suspension Components
section, it can be seen that the 3/4” hanger rod with maximum load Figure 3.
rating of 10000 lbs. is the proper choice. CraneBrain® can also be used
to calculate the total load.
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SAMPLE CALCULATIONS
For Selecting Runway Track and Hanger Rod Size (Continued)
Example #2 ECL sketch
sketch
Assume:
1. A double girder crane with 4-head end truck. LL
wheels.
4. Maximum load applied to end truck is 16000 lbs. total (including
trolley weight and impact) and is equally distributed. D
5. Hanger rod center to center distance along the runway is 25’. R
P1 P2 P3 P4
Find:
The size of beam and hanger rod size which will safely carry the full load X
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• In the use of this table it is important to note that Tension of the rail, Compression of the top flange, and Deflection of the beam contribute
to the load limitations and are indicated by the letters T, C, and D respectively following the listed ECL.
• For runways and monorail systems, the deflection limit is 1/450 span with 1-1/4” maximum deflection limit for spans beyond 46’. The
maximum ratio of span to top flange width does not exceed 60. The weight of the beam has been allowed for and need not be considered
in any calculations.
• For maximum allowable load per head: For Tarca® beams with square cut ends refer to Carriers & Idlers Section pages 13 to 15. For
Tarca® beams with angular cut ends and switches refer to Curves & Switches Section pages 3 and 4.
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• In the use of this table it is important to note that Tension of the rail, Compression of the top flange, and Deflection of the beam contribute
to the load limitations and are indicated by the letters T, C, and D respectively following the listed ECL.
• For runways and monorail systems, the deflection limit is 1/450 span with 1-1/4” maximum deflection limit for spans beyond 46’. The
maximum ratio of span to top flange width does not exceed 60. The weight of the beam has been allowed for and need not be considered
in any calculations.
• For maximum allowable load per head: For Tarca® beams with square cut ends refer to Carriers & Idlers Section pages 13 to 15. For
Tarca® beams with angular cut ends and switches refer to Curves & Switches Section pages 3 and 4.
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When Super Tarca® tracks are ordered, the cutting operation cuts the
upper section back 1/8” maximum from the end of the rail to assure a tight
rail joint when a coupling is applied.
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• In the use of this table it is important to note that Tension of the rail, Compression of the top flange, and Deflection of the
beam contribute to the load limitations and are indicated by the letters T, C, and D respectively following the listed ECL.
• For runways and monorail systems, the deflection limit is 1/450 span with 1-1/4” maximum deflection limit for spans beyond
46’. The maximum ratio of span to top flange width does not exceed 60. The weight of the beam has been allowed for and
need not be considered in any calculations.
• For maximum allowable load per head: For Tarca® beams with square cut ends refer to Carriers & Idlers Section page 13 to
15. For Tarca® beams with angular cut ends and switches refer to Curves & Switches Section pages 3 and 4.
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Features:
• Holds beams in alignment.
• Includes required hardware.
• Top flange splice plate required, see page 11.
Finish:
• Painted gray-green.
Bolted Web Coupling for Tarca® Series 5000 through 5770 Tarca® Track Series Net Wt.
Part Number: 77896 5000 through 5770 15.3 lb.
Features:
• Holds beam in alignment.
• Includes required hardware.
• Top flange splice plate required, see page 11.
Finish:
• Painted gray-green.
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Type Beam Ends or Intermediate Hole Patterns2 For Standard Hanger Rod Fittings:
U-1(S)1, 3 T-13(S)1 U-20
Used with 4200 through 5200 track Used with 5100 track series and largerUsed with 1-1/4” hanger rod only.
series and 3/4” or 1” hanger rod only. and 3/4” or 1” hanger rod only.
U-21 1. Adding “S” to part number indicates web holes for coupling plates.
Use with 1-1/2” or 1-3/4” hanger rod 2. Consult Customer Service for any deviation to hole patterns shown on this page.
only. 3. Used for fittings with 2-1/4” x 5-3/4” hole pattern.
Note: Maximum top flange width is 16” for punchings shown on this page.
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Single Rod Welding for Tarca® Track Single Rod Welding for Super Tarca® Track
Double Rod Welding for Tarca® Track Double Rod Welding for Super Tarca® Track
Welding for Tarca® Track with No Rod Double Rod Welding for Super Tarca® Track
without Flange Holes
*
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Fig. 2
Note: Diagrams show double rod suspension - single rod suspension may also be applied.
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Application
• Use where carrier or end truck
approaches track ends with moderate
frequency.
4200
• Use where cushioned stop is required. 5” or
2-03104-010 through 8.5 lb.
less
6200
Assembly Includes
• Welded structural bracket with flexible
bumper surface.
• Four 1/2” alloy steel bolts.
Application
• Use on bridge girders when using a hoist
manufacturer’s trolley that is not
4200 compatible with other Cleveland
TramraIL® end stops. 7” or
2-03400-000 through 7 lbs.
• For applications up to 5 ton capacity. less
6200
Assembly Includes
• Two end stop angles and mounting
hardware (web mounted).
Application
• Use on bridge girders or monorails when
using a hoist manufacturer’s trolley that
4200 is not compatible with other Cleveland
Tramrail® end stops. 9” or
2-03450-000 through 10 lbs.
• For applications over 5 ton capacity. less
8520
Assembly Includes
• Two end stop angles and mounting
hardware (web mounted).
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Use on Carrier
Net
Drawing Part Number Beam Description Wheel
Weight
Series Diameter
Application
• Use where carrier or end truck
approaches track ends with moderate
frequency.
4500
Assembly Includes 5” or
2-03104-000 through 6.5 lb.
• High-strength malleable iron casting. less
6200
• Four 1/2” alloy steel bolts.
Application
• Use where carrier or end truck
approaches track ends with moderate
frequency.
5000 • Use where cushioned end stop is
7” or
2-03300-000 through required. 12.8 lb.
less
6200
Assembly Includes
• Welded structural bracket with flexible
bumper surface.
• Four 5/8” alloy steel bolts.
Application
• Use where carrier or end truck
approaches track ends with moderate
frequency.
• Use with 6-1/2” or 7” diameter wheels.
5000
7” or
2-03204-000 through 10.8 lb.
Assembly Includes less
6200
• Welded structural bracket.
• Four 5/8” alloy steel bolts.
Application
• Use as wheel-stop when carrier bumper
extension is inadequate.
Application
• Use when carrier or end truck
approaches track ends with moderate
frequency.
8050
Assembly Includes 9-1/2” or
1-25044-000 through 11.2 lb.
• Welded structural bracket. less
8520
• Four 3/4” alloy steel bolts.
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