DMI

Contact us:
Head O ce:
79/81, West View Building A,
Shop No. 1, Ground Floor,
10th Khetwadi Lane,
Mumbai 400 004, India
+91-22-2380 2185
+91-22-2380 2421
dineshmetalindustries@gmail.com

Branch o ce:
34,Fruitwala Lane ,
Near Jain Raksha Bandhan,
Bapunagar, Ahmedabad 380 024, India
+91-79-2274 3905
+91-79-2273 0820
dmiahd@gmail.com DINESH METAL INDUSTRIES
DMI IMPORTERS, STOCKISTS & AUTHORIZED DEALERS OF: CARBON STEEL
SEAMLESS PIPES & TUBES, FERROUS & NON FERROUS METALS

www.dmitubes.com
 AMBITION
ABOUT US
Dinesh Metal Industries is a reliable partner and specialist of seamless steel tubes and
pipes since 1995. With 5,000 tons of continually available stock we are one of the most
signi cant steel tube suppliers in Indian Market.
We deliver complete packages either from our central Warehouse in kalamboli or from
strategically selected warehouse from Taloja, Mumbai or Ahmedabad. This, combined
with our comprehensive service, is sure to satisfy our customers requirements fully and
individually every time.
Our long-term partnership with major customers is based on their recognition of our
dedication, reliability and the consistent high quality of our products and service.
We are Authorized Dealer for Indian Seamless Metal Tubes Limited and Jindal Saw Limited
1 2
OUR TARGET
Maximum Customer Satisfaction
Ambition:
Our aspiration is continual reliability and fairness in co
operation with all market partners. All employees feel obliged
to ful ll this target. That's why commitment and responsibility
VISION play a signi cant role at Dinesh Metal Industries.
Policy:
To supply products of highest possible standards of Quality and
Services in accordance to the agreed terms and conditions of
customer orders, thus meeting customer satisfaction as well as
continually improve our Quality Management System through
e ective team work of our employees.
POLICY Vision:
Dinesh Metal Industries vision is to be the world's steel
industry benchmark in Value Creation through the excellence
of its people, its innovative approach and overall conduct.
Underpinning this vision is a performance culture committed
to aspiration targets, safety and social responsibility,
continuous improvement, openness and transparency.
Mission:
We are committed to provide the highest standards of
products and services to our clients. Quality, Integrity and
Value are the keystones of our business.
MISSION
 OUR
PRODUCTS
Carbon Steel:
ASTM (A53,A106), SA(179,192,210,213), DIN(2391, 17175), BS(3059),
NACE(MR0175 and MR103), EN speci cation, HIC testing , H2 Service
and SSC tested material for sour application etc.
Line Pipes:
API 5L(B,X42,X52,X56,X60,X65-PSL-I & PSL2)
Alloy Steel:
ASTM A335(P11,P22,T11,T22,P5,P9,P91,T91)
Low Temperature Pipes:
ASTM A333 Gr. 3 & 6
Major Steel Grade:
SAE (1019, 1518,1035,1010,1541,4130,4140,8620), DIN 17175(ST
35.8,ST 45.8, ST 52, 16Mo3, 13CrMo44,10CrMo44,10CrMo910) & other
steel grade as per customer requirement.
Dimensions:
Outer diameter : 21.3mm to 609.6mm (i.e. ½ NB to 24 NB)
Wall thickness: 2.77mm to 40 mm
Available for delivery in random lengths of 5 meters to 12 meters or in a
cut length according to customers requirements
3 4
OUR
SERVICES
Cut Lenghts:
With our modern high performance saws we can
ful ll the customers requirements. Larger
quantities can be cut to size within short notice.
Logistics:
Dinesh Metal Industries quality de nition
encompasses the complete service spectrum of
the company. We only deliver high quality
products and guarantee deliveries in time.
24hr service:
With our in-house crane, Dinesh Metal
Industries guarantees a smooth delivery process.
With our 24-hr service we prove our reliability and
punctuality around the clock. This way we can
deliver to our customers all across the world just in
time.
Shipping via Truck / Rail / Ship:
The delivery with di erent means of transport
allows a high level of exibility possible and
ensures that customers with di erent delivery
connections can be supplied
 OUR EXPERTISE
HOW & CORE VALUES
WE WORK Boilers, Heat Exchangers & Condenser
Applications
Your Enquiry: Our sales team are all experts in
their eld. On receiving your enquiry we will allocate Mechanical Tubing & Structural Application
the most suitable representative who will then
discuss your requirements with you and prepare a
quote. For standard tubes we aim to give you
Petroleum and Petrochemicals
feedback within 24 hours of receiving your enquiry.
If the speci cations and quality requirements are Re neries
more complex it may take slightly longer, but we will
keep you posted on its progress. Fertilizers
Dairy and Sugar
Analyzing the order: After receiving your order
our customer service team will process all relevant
Oil Drilling
details, leasing with our technical, quality and
planning departments. Automobile Applications
General Engineering
Order Con rmation: You will then receive your Fluid Conveyance Applications
order con rmation with a nal delivery date.

Acknowledgement: The response times for

order acknowledgement can vary depending on
the complexity of your requirements on quality and
inspection test plans.

After sales service: Our customer service team

can also handle your Kanban requirements, stock
management as well as long term contracts.

5 6
 WAREHOUSES
KALAMBOLI
Outer Diameter : 1/2 inches - 10 inches
Wall Thickness : upto 28 mm
Length Upto : upto 7 mtr
Square feet : 9,000 sqft
Stock Capacity : 3,000 tons
Facilities : Crane, Saw Cutting, Bundling

1501/02, Road no.17, Kalamboli Warehousing Complex,

Navi Mumbai - 410 218, India

TALOJA
Outer Diameter : 1/2 inches - 24 inches
Wall Thickness : upto 40 mm
Length Upto : upto 14 mtr
Square feet : 40,000 sqft
Stock Capacity : 15,000 tons
Facilities : Crane, Hydra, Saw Cutting,
Bundling

103/40, Ambernath Road, Near Nippon Paint,

Ghot Chal, Post Ghot Camp, Panvel - 410 208, India.

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 CHEMICAL ANALYSIS DIMENSIONS & WEIGHT Wall Thickness
CHEMICAL ANALYSIS MECHANICAL PROPERTIES Nominal
OD Kgs. / Meter
Impact Pipe Size
Tensile Test Yield Elonga- Hardeness
(mm/inch)
(mm) Sch. Sch. STD Sch. XS Sch. Sch. Sch. Sch. Sch. Sch. XXS
Strength Stress tion in
20 30 40 60 80 100 120 140 160
-50 F
Specification Min % P% S% Si % Cr % Cu % Mo % Ni % Va Mpa MPa 50 mm
C% 40x10

MIN 15 - W.thick- 2.77 2.77 3.73 - 3.73 - - - 4.78 7.47

Max Max Max % 21.30
Max Max Transve
1/2” - weight- 1.27 1.27 1.62 - 1.62 - - - 1.95 2.55
rse
20 - - 2.87 2.87 3.91 - 3.91 - - - 5.56 7.82
1 ASTM A53/A 0.25 MAX 0.95 MAX 0.050 0.060 - - - - - - 331 MIN - 207 MIN 36 - 26.70 - - 1.69 1.69 2.20 - 2.20 - - - 2.90 3.64
3/4”
2 ASTMA53/B 0.30MAX 1.20MAX 0.050 0.060 - - - - - - 413 MIN - 240 MIN 29.5 -
25 - - 3.38 3.38 4.55 - 4.55 - - - 6.35 9.09
33.40 - - 2.50 2.50 3.24 - 3.24 - - - 4.24 5.45
3 ASTM A106/A 0.25 MAX 0.27-0.93 0.025 0.025 0.10 MIN 0.40 MAX 0.40 0.15 MAX 0.40 0.08 330 MIN - 205 MIN 25/20 - 1”
4 ASTM A106/B 0.30 MAX 0.29-1.06 0.025 0.025 0.10 MIN
0.40 MAX
0.40
0.15 MAX
0.40 0.08 415 MIN - 240 MIN 16.5/12.0 - 32 - - 3.56 3.56 4.85 - 4.85 - - - 6.35 9.70
0.40 MAX 0.15 MAX 42.20 - - 3.39 3.39 4.47 - 4.47 - - - 5.62 7.78
5 ASTM A106/C 0.35 MAX 0.29-1.06 0.025 0.025 0.10 MIN 0.40 0.40 0.08 485 MIN - 275 MIN 16.5/12.0 - 1 1/4”
40 - - 3.68 3.68 5.08 - 5.08 - - - 7.14 10.15
6 ASTM A179 0.06-0.18 0.27-0.63 0.048 0.048 - - - - - - 325 MIN - 180 MIN 35.0 72 HRB MAX 48.30 - - 4.05 4.05 5.42 - 5.42 - - - 7.25 9.55
1 1/2”
7 ASTM A192 0.06-0.18 0.27-0.63 0.048 0.058 0.25 MAX - - - - - 325 MIX - 180 MIN 35.0 77 HRB MAX 0

50 - - 3.91 3.91 5.54 - 5.54 - - - 8.74 11.07

8 ASTM A209/T1 0.10-0.20 0.30-0.80 0.045 0.045 0.10-0.50 - - 0.44-0.65 - - 380 MIN - 205 MIN 30/22 80 HRB MAX 60.30 - - 5.44 5.44 7.48 - 7.48 - - - 11.12 13.44
2”
9 ASTM A209/T1A 0.15-0.25 0.30-0.80 0.045 0.045 0.10-0.50 - - 0.44-0.65 - - 365 MIN - 195 MIN 30/22 81 HRB MAX
65 - - 5.16 5.16 7.01 - 7.01 - - - 9.53 14.02
10 ASTM A209/T1B 0.14 MAX 0.30-0.80 0.045 0.045 0.10-0.50 - - 0.44-0.65 - - 415 MIN - 220 MIN 30/22 77 HRB MAX 73.00 - - 8.64 8.64 11.41 - 11.41 - - - 14.92 20.4
2 1/2”
11 ASTM A210/A-1 0.27 MAX 5 0.048 0.058 0.10 MIN - - - - - 415 MIN - 255 MIN 30/22 79 HRB MAX
80 - - 5.49 5.49 7.62 - 7.62 - - - 11.13 15.24
12 ASTM A210/C 0.35 MAX 0.29-1.06 0.048 0.058 0.10 MIN - - - - - 485 MIN - 275 MIN 30/22 89 HRB MAX 88.90 - - 11.30 11.30 15.28 - 15.28 - - - 21.35 27.69
3”
13 ASTM A213/T2 0.10-0.20 0.30-0.61 0.045 0.045 0.10-0.30 0.50-0.81 - 0.44-0.65 - - 415 MIN - 205 MIN 30/22 85 HRB MAX 90 - - 5.74 5.74 8.08 - 8.08 - - - - -
101.60 - - 13.57 13.57 18.64 - 18.64 - - - - -
14 ASTM A213/T5 0.15 MAX 0.30-0.60 0.030 0.030 0.50 MAX 4.00-6.00 - 0.45-0.65 - - 415 MIN - 205 MIN 30/22 85 HRB MAX 3 1/2”
15 ASTM A213/11 0.15 MAX 0.30-0.60 0.030 0.030 0.50-1.00 1.00-1.50 - 0.45-0.65 - - 415 MIN - 205 MIN 30/22 85 HRB MAX 100 - - 6.02 6.02 8.56 - 8.56 - 11.13 - 13.49 17.12
114.30 - - 16.08 16.08 22.33 - 22.33 - 28.33 - 33.55 41.04
16 ASTM A213/T12 0.15 MAX 0.30-0.61 0.045 0.045 0.50 MAX 0.80-1.25 - 0.45-0.65 - - 415 MIN - 205 MIN 30/22 85 HRB MAX 4”
17 ASTM A213/T-22 0.15 MAX 0.30-0.60 0.030 0.030 0.50 MAX 1.90-2.60 - 0.87-1.13 - - 415 MIN - 205 MIN 30/22 85 HRB MAX 125 - - 6.55 6.55 9.53 - 9.53 - 12.70 - 15.88 19.05
141.30 - - 21.77 21.77 30.98 - 30.98 - 40.29 - 49.13 57.45
18 ASTM A333/1 0.30MAX 0.40-1.06 0.025 0.060 - - - - - - 380 MIN J14 205 MIN 25/20 - 5”
19 ASTM A333/6 0.30MAX 0.29-1.06 0.025 0.060 0.10 MIN - - - - - 415 MIN J14 240 MIN 16.5/12.0 - 150 - - 7.11 7.11 10.97 - 10.97 - 14.27 - 18.26 21.95
168.30 - - 28.27 28.27 42.58 - 42.58 - 54.22 - 67.59 79.25
20 ASTM A334/1 0.30MAX 0.40-1.06 0.025 0.025 - - - - - - 380 MIN J14 205 MIN 35/28 85 HRB MAX 6”
21 ASTM A334/6 0.30MAX 0.29-1.06 0.025 0.025 0.10 MIN - - - - - 415 MIN J14 240 MIN 30/22 90 HRB MAX 200 6.35 7.04 8.18 8.18 12.70 10.31 12.70 15.09 18.26 20.62 23.01 22.23
219.10 33.33 36.83 42.56 42.56 64.67 53.11 64.67 75.95 90.47 100.97 111.31 107.97
8”
22 ASTM A355/P1 0.10-0.20 0.30-0.80 0.025 0.025 0.10-0.50 - - 0.44-0.65 - - 380 MIN - 205 MIN 20 -
250 6.35 7.80 9.27 9.27 12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40
23 ASTM A355/P2 0.10-0.20 0.30-0.61 0.025 0.025 0.10-0.30 0.50-0.81 - 0.44-0.65 - - 380 MIN - 205 MIN 20 -
273.00 41.76 51.01 60.31 60.31 81.55 81.55 96.01 114.75 133.06 155.15 172.33 115.15
10”
24 ASTM A355/P5 0.15 MAX 0.30-0.60 0.025 0.025 0.50 MAX 4.00-6.00 - 0.45-0.65 - - 415 MIN - 205 MIN 20 -
300 6.35 8.38 9.53 10.31 12.70 14.27 17.48 21.44 25.40 28.58 33.32 25.40
25 ASTM A355/P11 0.15 MAX 0.30-0.60 0.025 0.025 0.50-1.00 1.00-1.50 - 0.44-0.65 - - 415 MIN - 205 MIN 20 -
323.80 49.71 65.19 73.86 79.73 97.44 108.93 132.05 159.87 186.92 208.08 238.69 186.92
12”
26 ASTM A355/P12 0.15 MAX 0.30-0.61 0.025 0.025 0.50 MAX 0.80-1.25 - 0.44-0.65 - - 415 MIN - 205 MIN 20 -
350 7.92 9.53 9.53 11.13 12.70 15.09 19.05 23.83 27.79 31.75 35.71 -
355.60 67.91 81.33 81.33 94.55 107.39 126.72 158.10 194.98 224.66 253.58 281.72 -
27 ASTM A355/P22 0.15 MAX 0.30-0.61 0.025 0.025 0.50 MAX 1.90-2.60 - 0.87-1.13 - - 415 MIN - 205 MIN 20 - 14”
28 BS/3059/1/33 0.15 MAX 0.30-0.70 0.050 0.050 - - - - - - 324-441 - 186 MIN 25 - 400 7.92 9.53 9.53 12.70 12.70 16.66 21.44 26.19 30.96 36.53 40.49 -
406.40 77.83 93.27 93.27 123.30 123.30 160.12 203.53 245.56 286.65 333.19 365.35 -
29 BS/3059/2/33 0.15 MAX 0.40-0.70 0.050 0.050 0.10-0.35 - - - - - 324-441 - 186 MIN 21 -
16”
30 BS/3059/2/45 0.12-0.18 0.90-1.20 0.040 0.035 0.10-0.35 - - - - - 441-560 - 245 MIN 22 - 450 7.92 11.13 9.53 14.27 12.70 19.05 23.83 29.36 34.93 39.67 45.24 -
457.20 87.75 122.43 105.21 155.80 139.21 205.83 254.67 309.76 363.73 408.45 459.59 -
31 BS/3059/1/620 0.10-0.15 0.40-0.70 0.040 0.040 0.10-0.35 0.70-0.10 - 0.45-0.65 - - 441-618 - 235 MIN 22 -
18”
500 9.53 12.70 9.53 15.09 12.70 20.62 26.19 32.54 38.10 44.45 50.01 -
32 DIN/17175/ST 35.8 0.17 MAX 0.40 MIN 0.040 0.040 0.35 MAX - - - - - 340-441 - 235 MIN 25 - 508.00 117.15 155.12 117.15 183.42 155.12 247.83 311.17 381.62 441.49 508.11 564.81 -
20”
33 DIN/ 17175/ST 45.8 0.22 MAX 0.45 MIN 0.040 0.040 0.10-0.35 - - - - - 441-540 - 255 MIN 25 -
550 9.53 12.70 9.53 - 12.70 22.23 28.58 34.99 41.28 47.63 53.98 -
34 DIN/17175/15MO3 0.12-0.20 0.50-0.80 0.040 0.040 0.15-0.35 - - 0.25-0.35 - - 441-540 - 284 MIN 21 - 558.80 129.08 171.03 129.08 - 171.03 293.76 373.83 450.89 527.02 600.63 672.26 -
22”
35 DIN/17175/13CRM044 0.10-0.18 0.40-0.70 0.040 0.040 0.15-0.35 0.70-1.00 - 0.40-0.50 - - 441-570 - 294 MIN 22 -
600 9.53 14.27 9.53 17.48 12.70 24.61 30.96 38.89 46.02 52.37 59.54 -
36 SAE52100 0.98-1.10 0.20-0.45 0.025 0.025 0.10-0.35 1.30-1.60 - 0.10 MIN - - - - - - - 609.60 141.12 209.64 141.12 255.24 187.06 355.26 442.08 547.71 640.03 720.15 808.22 -
24”

9 10
Dinesh Metal Industries is Authorized Dealer / Stockiest / Supplier / Agent of Carbon and Alloy Steel Seamless/
ERW Pipe and Tube.

Range -1/2” to 16”

Largest Stock Holder for ISMT and JSL.

Stock:5000Tons

Our Material is EIL / IBR / Nace Approved.

Charpy V-notch test

ASTM A 106 GR. B Carbon Steel Seamless Pipes and Tubes

ASME SA 106 Grade B Carbon Steel Seamless Pipes and Tubes
ASTM A 106 GR. B High Temperature Seamless Pipe
ASTM A 106 GR. B High Carbon Seamless Pipe for High Temperature Service
ASTM A 106 GR. B Charpy V-notch test
Our SA 106 Grade B pipes are hydrostatically tested as per ASTM A530.
A 106 Grade B SMSL pipe Charpy V-notch test
ASTM A 106 Gr. B/API 5L GR-B Seamless
we offer ASTM A 106 GR B Carbon Steel Seamless Pipes and Tubes such as A 106 GR.B Tubes, A 106 GR.B IBR
Tubes, SA 106 GR.B IBR Pipes, SA 106 GR.B IBR Tubes, ASTM A 106 Grade .B IBR Pipes, ASTM A 106 Grade
B IBR Tubes and many more items from India.

ASTM A106 grade B Seamless Pressure Pipe (ASME SA106)

We are Stockist,Authorised Dealer, Trader, Supplier, Exporter and Vendor of ASTM SA A 106 GR. B Carbon Steel
Seamless Pipes and Tubes in Mumbai (India).
NACE MR0175/ISO15156-2, NACE MR0103 and PED
ISMT Make SA 106 Grade B

JSL(Jindal) make SA 106 Grade B Pipe

MSL make SA 106 Grade B

ASME ASTM SA 106 Grade B IBR Pipe

ASTM A 106 Grade B EIL Approved Pipe

ASTM A106 GR B NACE MR 0175

ASTM/ASME SA106 Grade B / C Steel Pipe & Tubing

CARBON STEEL SEAMLESS PIPES FOR HIGH TEMPERATURE SERVICE ASME SA 106, Gr.: B

ASTM A106 GR. B Seamless Pipe we export to:

 Cities We Deliver To:
Mumbai, Bengaluru, Chennai, New Delhi, Pimpri-Chinchwad, Houston, Dubai, Seoul, Hyderabad,
Singapore, Abu Dhabi, Pune, Kolkata, Gurgaon, Navi Mumbai, Ahmedabad, Tehran, Calgary, Noida,
Riyadh, Vadodara, London, Coimbatore, Jakarta, Istanbul, Bangkok, Kuwait City, Thane, Sharjah,
Muscat, Edmonton, Busan, Mexico City, Doha, Jeddah, Aberdeen, Cairo, Geoje-si, Perth, Santiago,
Chandigarh, Indore, Kuala Lumpur, Rio de Janeiro, Dammam, Melbourne, Madrid, Surat, Bhopal, Ulsan,
Faridabad, La Victoria, Bogota, Lahore, Los Angeles, Algiers, Chiyoda, Ankara, Ho Chi Minh City,
Toronto, Hong Kong, Rajkot, Brisbane, Petaling Jaya, Ernakulam, Secunderabad, Gimhae-si, Al Jubail,
Port-of-Spain, Thiruvananthapuram, Milan, Atyrau, Lagos, Hanoi, Howrah, Sydney, Ahvaz, Karachi, New
York, Caracas, Vung Tau, Al Khobar, Manama, Montreal, Granada, Courbevoie, Visakhapatnam,
Ludhiana, Moscow, Dallas, Haryana, Colombo

Countries We Export To:

United States, United Arab Emirates, Canada, Pakistan, Peru, Chile, Spain, France, United Kingdom,
Indonesia, Israel, Iran, Kuwait, Mexico, Malaysia, Nigeria, Serbia, Singapore, Taiwan, Chile, Venezuela,
Ecuador, Saudi Arabia, Netherlands, Brazil, Colombia, Ghana, Iran, Denmark, Poland, Australia,
Afghanistan, Bahrain, Costa Rica, Egypt, Iraq, Jordan, South Korea, Kazakhstan, Sri Lanka, Lithuania,
Norway, Oman, Philippines, Poland, Qatar, Russia, Vietnam, South Africa, Nigeria, Mexico, Turkey,
Hungary, Algeria, Angola, Argentina, Austria, Azerbaijan, Bangladesh, Belarus, Belgium, Bhutan, Bolivia,
Bulgaria, Croatia, Czech Republic, Estonia, Finland, Greece, Italy, Japan, Libya, Romania, Thailand,
Trinidad & Tobago,Tunisia, Ukraine, Yemen, Hong Kong, Gabon, China, Portugal, Switzerland, New
Zealand, Sweden, Slovakia, Kenya, Lebanon, Morocco, Mongolia
Equivalent:-

SA-106 Gr. B K03006 (Note 2) 3602-2 430 17175 St45.8 G 3454 STPG 410 , P265GH (1.0425)

We can Supply Seamless Pipe of:-

Sumitomo Metal - Japan

Nippon Steel - Japan
JFE Steel - Japan
Kawasaki Steel - Japan
Vallourec & Mannesmann - France
Vallourec & Mannesmann - Germany
Vallourec & Mannesmann - Brazil
Salzgitter Mannesmann - Germany
Arcelor Mittal Steel - Romania
Arcelor Mittal Steel - Czech Republic
Tenaris Dalmine - Spain
Tenaris Silcotub - Romania
Tenaris Siderca - Argentina
 Tenaris NKK - Japan
Volzhski - Russia
Nizhnedneprovsky - Ukraine
USS - USA
Welspun - India
Jindal Saw – India

Inspection & Approval Certificates : EN10204 3.1 / DIN 50049 3.1 / ISO 10474 3.1 Mill Test Certificate, NACE
MR-0175 / ISO 15156, NACE MR-01-03 / NACE MR-01-75 / ISO 15156, European Pressure Equipment Directive
PED-97/23/EC, AD-2000-W0, ASME Boiler & Pressure Vessel Code Sec.II Part A Ed. 2008, with 3.2 certificate
duly Certified & Approved by LRS (Lloyd's Register), GL (Germanischer Lloyd), BV (Bureau Veritas), DNV (Det
Norske Veritas), ABS (American Bureau of Shipping), SGS, TUV, RINA, IRS, NORSOK Approved Standard M-
630, M-650 Rev.3

• ASME SA 106 Grade B ABS Certified

a ASME31.3-ProcessPiping

b ASME31.1-PowerPiping

CERTIFICATION:

Test certificate shall be provided as per IBR FORM-III D issued by WELL KNOWN PIPE MAKER who is
recognized by Central Boiler Board. Copy of certification of recognition as Well Known Pipe Maker in FORM XVI
- G shall also be enclosed along with the test certificate.

ASTM SA A 106 GR. B Carbon Steel Seamless Pipes and Tubes

We have a large scale unit engaged in stocking and exporting carbon steel tubes, carbon steel pipes
and carbon steel welded pipes, carbon steel welded tubes and electrogalvanized steel tubes/pipes. We
supply for engineering purpose, erw pipes for water, gas & sewerage, carbon steel tubes for idlers of
belt conveyors, water wells and lancing pipes for various automotive & industrial applications.

Applications:

Carbon steel is used in the most critical engineering applications and also in certain applications in the
automotive sector. In addition, some of the value-added carbon steel products include steel for lpg
cylinders, api grade, corrosion resistant steel, critical structural application steel, boiler quality, auto
grades, precision tubes and medium/high carbon grades, among others.

Carbon Products:

A53 a106 api5l grade b/c x42 seamless pipe

• Size Range : 1/8" - 26"
• Schedules : 20, 30, 40, standard (std), extra heavy (xh), 80, 100, 120, 140, 160, xxh
• Grades : astm a53 gr b, asme sa53 gr b, api-5l gr b, astm a106 gr b, asme sa106 gr b, astm a106
gr c, psl 1 and psl2

Api5l x-42 x-52 x-60 seamless pipe

• Size Range : 2" - 24"

• Schedules : standard (std), extra heavy (xh), 100, 120, 160, xxh
• Grades : psl1 and psl2

A333 (low temp) grade 1/6 carbon steel seamless pipe

• Size Range : 1/2" - 24"

• Schedules : standard (std), extra heavy (xh), 100, 120, 160, xxh

A53 api5l grade b x-42 x-52 x-60 erw (electric resistance welded) pipe

• Size Ranges : 2" - 24"

• Schedules : 10, 20, standard (std), extra heavy (xh)
• Non-Schedules : 120 wall, 156 wall, 188 wall, 203 wall, 219 wall etc.
• Grades : api-5l gr b, api-5l gr x42, api-5l gr x52, api-5l gr x60, api-5l gr x65psl1 and psl2
Api5l grade b x-42 x-52 x-60 dsaw/saw
• Size Ranges : 26" - 60"
• Schedules : 20, std, xh, 30,
• Grades : api-5l gr b, api-5l gr x42, api-5l gr x52, api-5l gr x60, api-5l gr x65psl1 and psl2.

We are Manufacturer, Stockist, Dealer, Trader, Supplier, Exporter and Vendor of ASTM SA A
106 GR. B Carbon Steel Seamless Pipes and Tubes in Bombay/ Mumbai.

A106 PIPE SPECIFICATIONS

A/SA106

NPS 1/4″- 30″

Schedules 10 through 160, STD, XH and XXH

Scope
ASTM A106 Seamless Pressure Pipe (also known as ASME SA106
pipe) covers seamless carbon steel nominal wall pipe for high-
temperature service. Suitable for bending, flanging and similar forming
operations.

NPS 1-1/2″ and under may be either hot finished or cold drawn. NPS
2″ and larger shall be hot finished unless otherwise specified.

Process
Killed steel, with primary melting process being open-hearth, basic-
oxygen, or electric-furnace, possibly combined with separate
degassing or refining.

Steel cast in ingots or strand cast is permissible.

Hot-finished pipe need not be heat treated.

Cold-drawn pipe shall be heat treated after the final cold draw pass.

Chemical Requirements
Grade A Grade B Grade C

Carbon max. % 0.25 0.30 0.35

*Manganese % 0.27 to 0.93 *0.29 to 1.06 0.29 to 1.06

 Phosphorous, max. % 0.035 0.035 0.035

Sulfur, max. % 0.035 0.035 0.035

Silicon, min.% 0.10 0.10 0.10

Chrome, max. % 0.40 0.40 0.40

Copper, max. % 0.40 0.40 0.40

Molybdenum, max. % 0.15 0.15 0.15

Nickel, max. % 0.40 0.40 0.40

Vanadium, min.% 0.08 0.08 0.08

Total of Cr, Cu, Mo, Ni, and V shall not exceed 1%

Permissible Variations in Wall Thickness

The minimum wall thickness at any point shall not be more than
12.5% under the nominal wall thickness specified.

Permissible Variations in Weights per Foot

Weight of any length shall not vary more than 10% over and 3.5%
under that specified. NOTE — NPS 4 and smaller — weighed in lots.
Larger sizes shall be weighed separately by length.
Permissible Variations in Outside Diameter
Outside Diameter at any point shall not vary from standard specified
more than:

Over Under

NPS [DN Designator]

in. mm in. mm

1/8 to 1-1/2 [6 to 40], incl 1/64 (0.015) 0.4 1/64 (0.015) 0.4

Over 1-1/2 to 4 [40 to 100], incl 1/32 (0.031) 0.8 1/32 (0.031) 0.8

Over 4 to 8 [100 to 200], incl 1/16 (0.062) 1.6 1/32 (0.031) 0.8

Over 8 to 18 [200 to 450], incl 3/32 (0.093) 2.4 1/32 (0.031) 0.8

Over 18 to 26 [450 to 650], incl 1/8 (0.125) 3.2 1/32 (0.031) 0.8

Over 26 to 34 [650 to 859], incl 5/32 (0.156) 4.0 1/32 (0.031) 0.8

Over 34 to 48 [850 to 1200], incl 3/16 (0.187) 4.8 1/32 (0.031) 0.8

Tensile Requirements
Seamless
 Grade A Grade B

Tensile Strength, min., psi 48,000 60,000

Yield Strength, min., psi 30,000 35,000

Number of Tests Required

NPS On One Leng

Tensile 5 and smaller 4

6 and larger 2

Bending 2 and smaller 4

Flattening 2 through 5 4

6 and over 2

Hydrostatic Testing
Inspection test pressures produce a stress in the pipe wall equal to
60% of specified minimum yield strength (SMYS) at room
temperature. Maximum Pressures are not to exceed 2500 psi for
NPS3 and must stay under 2800 psi for the larger sizes. Pressure is
maintained for not less than 5 seconds.

Mechanical Tests Specified

Tensile Test — NPS 8 and larger — either transverse or longitudinal
acceptable Smaller than NPS 8 — weighed in lots. Larger sizes — by
length. Flattening Test — NPS 2-1/2 and larger. Bending Test (Cold)
— NPS 2 and under.

Degree of Bend Diameter of Mandrel

For Normal A106 Uses 90 12 x nom dia. of pipe

For Close Coiling 180 8 x nom dia. of pipe

Lengths
Lengths required shall be specified on order. No “jointers” permitted
unless otherwise specified. If no definite lengths required, following
practice applies: Single Random — 17′ ~ 24′ lengths Double Random
— 36′ ~ 44′ lengths

Required Markings on Each Length

(On Tags attached to each Bundle in case of Bundled Pipe) Rolled,
Stamped, or Stenciled (Mfrs. Option) Manufacturer’s name or brand.
Length of pipe. A106 A, A 106 B, A 106 C. ANSI schedule number.
Hydrostatic test pressures and/or NDE; Weight per foot (NPS 4 and
larger) or NH if neither is specified. Additional “S” if tested
supplementary requirements.

Referenced Documents

ASTM A 530/A 530M Specification for General Requirements for
Specialized Carbon and Alloy Steel Pipe

ASTM E 213 Practice for Ultrasonic Examination of Metal Pipe and
Tubing

ASTM E 309 Practice for Eddy-Current Examination of Steel
Tubular Products Using Magnetic Saturation

ASTM E 381 Method of Macroetch testing Steel Bars, Billets,
Blooms, and Forgings

ASTM E 570 Practice for Flux Leakage Examination of
Ferromagnetic Steel Tubular Products

ASME B26.10M Welded and Seamless Wrought Steel Pipe

General Information
Orders for material under this specification should include the
following, as required, to describe the desired material adequately:

*ASTM A 106 grade B Seamless Pressure Pipe

B) Unless otherwise specified by the purchaser, for each reduction of
0.01 % below the specified carbon maximum, an increase of 0.06 %
manganese above the specified maximum will be permitted up to a
maximum of 1.65 %.

*ASME SA 106 grade B Seamless Pressure Pipe

B) For each reduction of 0.01 % below the specified carbon maximum,

an increase of 0.06 % manganese above the specified maximum will
be permitted up to a maximum of 1.35 %.

NACE CARBON STEEL PIPES

IBR PIPES

Head Office
Adress: 79/81, West View Building A, 10th Khetwadi Lane, Mumbai-400004
Phone: +91 22 23802185
Tele Fax: +91 22 23802421
E-mail:info@dmitubes.com
NPS 1/8" to NPS 48”
Wall thickness: Schedules 10 through 160, STD, XS, XXS.

*Commonly requested unscheduled walls up to 4” and certified minimum wall items

- See more at: http://www.fedsteel.com/products/carbon-pipe-and-tube/astm-a106-seamless-carbon-

steel-pipe.html#sthash.Hukik5Ck.dpuf.
 vkbZ,l@IS 1239 (Hkkx@Part 1) : 2004
¼f}Hkk"kh@Bilingual½
Hkkjrh; ekud
bLikr dh ufy;k¡] ufydkdkj lkefxz;k¡ rFkk fiVok¡
bLikr dh vU; fQfVaxsa — fof'kf"V
Hkkx 1 bLikr dh ufy;k¡

¼ NBk iqujh{k.k ½

Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION
PART 1 STEEL TUBES

( Sixth Revision )

vkbZlh,l@ICS 77.140.75

© Hkk ek C;wjks 2009

Hkkjrh; ekud C;w j ks
ekud Hkou] 9 cgknq j 'kkg T+kQj ekxZ
ubZ fnYyh 110002

© BIS 2009
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

tqykbZ@July 2009 ewY; oxZ@Price Group 4

bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr] ,eVhMh 19

izkDdFku
;g Hkkjrh; ekud (Hkkx 1) (NBk iqujh{k.k) bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr }kjk vafre :i fn, x, elkSns
dks èkkfRod bathfu;jh foHkkx ifj"kn }kjk vuqeksfnr fd, tkus ds i'pkr~ Hkkjrh; ekud C;wjks }kjk xzg.k fd;k x;kA
bl ekud dk izFke izdk'ku 1958 esa gqvk rFkk rnuarj Øe'k% 1964] 1968] 1973] 1979 rFkk 1990 esa bldk iqujh{k.k fd;k
x;kA
bl iqujh{k.k esa fuEufyf[kr eq[; la'kksèku fd, x, gSa%
d) ikapos iqujh{k.k ls lacafèkr lHkh la'kksèku 'kkfey dj fy, x, gSaA
[k) lhoughu ufydkvksa (ysMy fo'ys"k.k) ds fy, jklk;fud la?kVu dks 'kkfey fd;k x;k gS rFkk osYMÑr ufy;ksa ds
fuekZ.k ds fy, vkbZ,l 10748 ^osYMÑr ufy;ksa rFkk ibiksa ds fy, rRi&osfYyr bLikr fLVªi* ;k vkbZ,l 513 ^dksYM
jksYM fuEu dkcZu bLikr 'khV rFkk fLVªi* dks 'kkfey fd;k x;k gSA
x) lHkh fu£n"V vo;oksa ds fy, lhoughu V~;wcksa ds mRikn fo'ys"k.k ds ekeys esa vuqer varj dks 'kkfey fd;k x;k gSA
?k) izo.kdksj Nksj okyh ufy;ksa dh vkiw£r ds izkoèkku dks 'kkfey dj fy;k x;k gSA

(rhljs doj ij tkjh)

Steel Tubes, Pipes and Fittings Sectional Committee, MTD 19

FOREWORD
This Indian Standard (Part 1) (Sixth Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical
Engineering Division Council.
This standard was first published in 1958 and subsequently revised in 1964, 1968, 1973, 1979 and 1990 respectively.
In this revision, the following main modifications have been made:
a) All the amendments on the fifth revision have been incorporated.
b) Chemical composition for seamless tubes (ladle analysis ) has been incorporated and for manufacturing
of welded tubes, IS 10748 ‘Hot-rolled steel strip for welded tubes and pipes’ or IS 513 ‘Cold rolled low
carbon steel sheets and strips’ have been included.
c) Permissible variation in case of product analysis of seamless tubes for all specified elements have been
incorporated.
d) Provision for supply of tubes with bevel end has been incorporated.

(Continued on third cover)

 AMENDMENT NO. 4 JUNE 2010
TO
IS 1239 (PART 1) : 2004 STEEL TUBES, TUBULARS AND
OTHER WROUGHT STEEL FITTINGS —
SPECIFICATION

PART 1 STEEL TUBES

( Sixth Revision )

(Page 5, clause 10.1.1) — Substitute the following for the existing

clause:

‘Each screwed tube shall be supplied with one socket conforming to IS 1239
(Part 2).’

(MTD 19)
Reprography Unit, BIS, New Delhi, India
 AMENDMENT NO. 3 MAY 2008
TO
IS 1239 (PART 1) : 2004 STEEL TUBES, TUBULARS
AND OTHER WROUGHT STEEL FITTINGS ― SPECIFICATION

( Sixth Revision )

(Page 2, clause 6.1.1, first sentence) ― Substitute the following for the existing:

‘Chemical composition of steel to be used for seamless steel tubes, shall comply with Table 1 in Ladle sample
analysis.’

(Page 3, clause 8.1.1) ― Add the following Note at the end:

‘NOTE ― Mass of plain end tubes is also applicable for threaded tube without socket.’

(Page 6, clause 17.3) ― Delete the ‘Note’.

(Page 6, clause 17.4) ― Add the following Note at the end:

‘NOTE ― Additional colour bands, as given in 17.2 to 17.4 may also be applied.’

(MTD 19)

Reprography Unit, BIS, New Delhi, India

 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

Hkkjrh; ekud
bLikr dh ufy;k¡] ufydkdkj lkefxz;k¡ rFkk fiVok¡
bLikr dh vU; fQfVaxsa — fof'kf"V
Hkkx 1 bLikr dh ufy;k¡

¼ NBk iqujh{k.k ½

Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION
PART 1 STEEL TUBES

( Sixth Revision )

1 SCOPE 1 fo"k; {ks=k

1.1 This standard (Part 1) covers the requirements for
welded and seamless plain end or screwed and socketed
steel tubes intended for use for water, non-hazardous
gas, air and steam. This standard is applicable to tubes
of size 6 mm nominal bore to 150 mm nominal bore.
1.2 Medium and heavy tubes only are recommended
for carrying steam services. The maximum permissible
pressure and temperatures for different sizes of tubes
are given in Annex A for guidance only.
2 REFERENCES
The following standards contain provisions, which
through reference in this text, constitute provisions of
this standard. At the time of publication, the editions
indicated were valid. All standards are subject to revision
and parties to agreements based on this standard are
encouraged to investigate the possibility of applying
the most recent editions of the standards indicated below:
IS No. Title
228 Method for chemical analysis of steels
513 : 1994 Cold-rolled low carbon steel sheets
and strips (fourth revision)
554 : 1999 Pipe threads where pressure-tight
joints are made on the threads —
Dimensions, tolerances and
designation (fourth revision)
1
1-1 bl ekud (Hkkx 1) esa ty] [krjkjfgr xSl] ok;q ,oa
Hkki ds fy, iz;ksx gsrq vk'kf;r osYMÑr rFkk lhoujfgr lkns
Nksj okyh ;k pwM+hnkj ,oa lkWdsV;qDr bLikr ufydkvksa dh
vis{kk,¡ nh xbZ gSaA
1-2 Hkki lsokvksa ds ogu ds fy, dsoy eè;e vkSj Hkkjh
ufydkvksa dh fliQkfj'k dh xbZ gSA fofHkUu vkdkjksa dh ufydkvkas
ds fy, vuqer vfèkdre nkc rFkk rkieku dsoy ekxZn'kZu
gsrq vuqcaèk ^d* esa fn, x, gSaA
2 la n HkZ
fuEufyf[kr ekudksa esa os izkoèkku lfUufgr gSa tks bl ikB esa
lanHkZ ds ekè;e ls bl ekud ds izkoèkkuksa dk la?kVu djrs gSaA
izdk'ku ds l;e fu£n"V laLdj.k oS| FksA lHkh ekud iqujh{k.k
ds vèkhu gSa rFkk bl ekud ij vkèkkfjr djkjksa ds i{kdkjksa
dks uhps fu£n"V ekudksa ds lokZfèkd uohu laLdj.kksa dks ykxw
djus dh laHkkouk dk irk yxkus ds fy, izksRlkfgr fd;k tkrk
gS%
vkbZ,l l- 'kh"kZd
228 bLikr dh jklk;fud fo'ys"k.k i¼fr
513 % 1994 dksYM jksYM fuEu dkcZu bLikr 'khVsa rFkk
ifV~V;k¡ (pkSFkk iqujh{k.k)
554 % 1999 ikbi dh pwfM+;k¡ tgk¡ pwfM+;ksa ij nkc dls
tksM+ yxk, tkrs gS — vk;ke] NwVsa rFkk
in uke (pkSFkk iqujh{k.k)
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

IS No. Title vkbZ,l l- 'kh"kZd

1239 Mild steel tubes, tubulars and other
(Part 2) : 1992 wrought steel fittings: Part 2 Mild
steel socket, tubulars and other
wrought steel pipe fittings (fourth
revision)
1387 : 1993 General requirements for the supply
of metallurgical materials (second
revision)
1608 : 1995 Mechanical testing of metals —
Tensile testing (second revision)
2328 : 1983 Method for flattening test on metallic
tubes (first revision)
2329 : 1985 Method for bend test on metallic
tubes (in full section) (firstrevision)
4711 : 1974 Methods for sampling of steel pipes,
tubes and fittings (first revision)
4736 : 1986 Hot dip zinc coatings on mild steel
tubes (first revision)
4740 : 1979 Code of practice for packaging of
steel tubes (first revision)
8999 : 1979 Gauging practice for pipe threads
where pressure tight joints are
required on the threads
10748 : 1995 Hot rolled steel strip for welded tubes
and pipes (first revision)
12278 : 1988 Method for ring tensile test on
metallic tubes
3 TERMINOLOGY
3.1 Black Tube
Tube as manufactured without any subsequent surface
treatment.
3.2 Nominal Bore
A size reference denoting the approximate bore of the
tube. For each size of tube, the outside diameter is fixed
by the corresponding screw thread dimensions of
IS 554 and therefore, the actual bore of each size of
tube will vary according to the thickness.
1239 e`nq bLikr ufy;k¡] ufydkdkj lkexzh rFkk
(Hkkx 2)% 1992 fiVok¡ bLikr dh vU; fiQfVax% Hkkx 2 e`nq
bLikr lkdsV] ufydkdkj lkexzh rFkk vU;
fiVok¡ bLikr ikbi fiQfVaXl (pkSFkk iqujh{k.k)
1387 % 1993 èkkfRod lkexzh dh vkiw£r ds fy, lkekU;
vis{kk,¡ (nwljk iqujh{k.k)
1608 % 1995 èkkrqvksa dk vfHk;kaf=kd ijh{k.k&ruu ijh{k.k
(nwljk iqujh{k.k)
2328 % 1993 èkkfRod ufydkvksa ij piVkus lacèa kh ijh{k.k
dh i¼fr (igyk iqujh{k.k)
2329 % 1985 èkkfRod ufydkvksa ij ueu ijh{k.k dh
i¼fr (iw.kZ vuqHkkx es)a (igyk iqujh{k.k)
4711 % 1974 bLikr dh ikbikas] ufydkvksa rFkk fiQfVaXl
ds izfrp;u dh i¼fr (igyk iqujh{k.k)
4736 % 1986 e`nq bLikr ufydkvksa ij xeZ fMi tLrk
ysiu (igyk iqujh{k.k)
4740 % 1979 bLikr ufydkvksa ds iSd fd, tkus dh
jhfr lafgrk (igyk iqujh{k.k)
8999 % 1979 ikbi dh pwfM+;ksa dk eki ysus dh jhfr
tgk¡ pwfM+;ksa ij nkc dls tksM+ vko'd gSa
10748 % 1995 osYMÑr ufydkvksa ,oa ikbiksa ds fy, rIr
osfYyr bLikr dh iV~Vh (igyk iqujh{k.k)
12278 % 1988 èkkfRod ufydkvksa ij fjax ruu ijh{k.k
dh i¼fr
3 ikfjHkkf"kd 'kCnkoyh
3-1 dkyh ufydk
;Fkkfu£er ufydk ftlij dksbZ lrg mipkj u fd;k x;k gksA
3-2 vfHkfgr cksj
ufydk dk yxHkx cksj bafxr djus okyk vkdkj lanHkZA izR;sd
vkdkj dh ufydk ds fy, cká O;kl dk fu|kZj.k vkbZ,l 554
esa nh xbZ ln`'k pwM+h ekikas ds vuqlkj fd;k tkrk gS rFkk
blfy, izR;sd vkdkj dh ufydk dk okLrfod cksj mldh
eksVkbZ ds vuqlkj gksxkA

3.3 Plain End

3-3 lknk Nksj
The end of the tubes shall be finished clean. ufydkvksa ds fljksa dh liQkbZ iwoZd vafre :i fn;k tk,xkA

3.4 Bevel End 3-4 csoy (ço.kdks.k) Nksj

The finished tube end shall be with a specified angle
and root face as given in Fig. 1.
3.5 Tube, Pipe
A long, hollow, open-ended object of circular or other
cross-section. The term tube is synonymous with the
term pipe.
ufydk dk vafre :i fn;k x;k Nksj vkÑfr 1 eas ;Fkk fn,
x, fofu£"V dks.k rFkk vkèkkj iQyd okyk gksxkA
3-5 ufydk] ikbi
xksy ;k vU; varizZLFk dkV okyh yEch] [kks[kyh] nksuksa vksj
ls [kqys Nksjksa okyh oLrqA 'kCn ^V~;wc* ikbi 'kCn dk i;kZ;
gSA

2

0-8 fe-eh- (U;w u re) 0-8 fe-eh- (U;w u re)
vkÑfr 1 30° izo.kdks.k okyk ufydk dk Nksj
FIG. 1 TUBE END WITH 30° BEVELLING
3.6 Socket
The screwed coupling utilized in joining the tubes
together.
NOTE — The term socket is synonymous with the term
coupler.
3.7 Length
3.7.1 Random Length
Normal manufacturing lengths, which may vary over a
wide range; alternatively, a length range may be agreed
to between the purchaser and the manufacturer.
3.7.2 Exact Length of Screwed and Socketed Tube
The length of the tube exclusive of the socket.
3.7.3 Length of Screwed and Socketed Tube
The length of the tube inclusive of the socket on one
end with handling tight.
NOTE — Handling tight means that the socket is so tight
fitted that it should not fall down during handling or transit.
4 DESIGNATION
Steel tubes covered by this standard shall be
designated by their nominal bore and shall be further
classified as light, medium and heavy depending on
the wall thickness; and screwed and socketed or plain-
end/bevel-end to denote end condition, and black or
galvanized to denote surface condition.
5 SUPPLY OF MATERIALS
General requirements relating to the supply of steel
tubes shall conform to IS 1387.
3
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
3-6 lkds V
ufydkvksa dks ,d lkFk tksM+us ds fy, iz;qDr fd;k tkus okyk
pwM+hnkj ;qXedA
fVIi.kh — 'kCn lkdsV 'kCn ;qXed dk i;kZ; gSA
3-7 yEckbZ
3-7-1 ;kn`fPNd yEckbZ
lkekU; mRiknu yEckb;k¡ ftuesa O;kid varj gks ldrk gS
oSdfYid :i ls yEckbZ lhek Øsrk rFkk fuekZrk ds chp ;Fkk
lEer yEckbZ gksxhA
3-7-2 pwM+hnkj rFkk lkdsV ;qDr ufydk dh okLrfod yEckbZ
lkdsV ds fcuk ufydk dh yEckbZA
3-7-3 pwM+hnkj rFkk lkdsV;qDr ufydk dh yEckbZ
,d Nksj ij dldj yxs lkWdsV lfgr ufydk dh yEckbZ
fVIi.kh — dldj yxs lkdsV dk vFkZ gS fd lkdsV bl izdkj dldj
yxk gks fd og izgLru ;k ekxZLFk gksus ds nkSjku uhps u fxjsA
4 inuke
bl ekud esa 'kkfey bLikr ufydkvksa dks muds vfHkfgr cksj
}kjk uke fn;k tk,xk rFkk fHkfÙk dh eksVkbZ ds vkèkkj ij mUgsa
vkxs gydk] eè;e vkSj Hkkjh dh Jsf.k;ksa esa rFkk Nksj dh
voLFkk n'kkZus ds fy, pwMh+ nkj ;k lkdsV;qDr vFkok lkns@ço.k
dks.k Nksj okyh rFkk lrg voLFkk dks fu£n"V djus ds fy,
dkyh ;k tLrkÑr ds :i esa Js.khÑr fd;k tk,xkA
5 lkexzh dh vkiw£r
bLikr ufydkvksa dh iw£r ls lacafèkr lkekU; vis{kk,¡
vkbZ ,l 1387 ds vuq:i gksaxhA
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

6 MANUFACTURE 6 fuekZ.k
6.1 Seamless steel tube shall be made from tested 6-1 lhoujfgr ufydk dk fuekZ.k fdlh vuqeksfnr izfØ;k
quality steel manufactured by any approved process }kjk fu£er ijhf{kr xq.krk okys bLikr ls fd;k tk,xk rFkk bls
and shall be fully killed. iw.kZr% e`r fd;k tk,xkA
6.1.1 Chemical composition of the steel shall comply 6-1-1 bLikr dk jklk;fud la?kVu ysMy uewuk fo'ys"k.k esa
with Table 1 in Ladle Sample analysis.
lkj.kh 1 ds vuq:i gksxkA
Table 1 Chemical Composition (Ladle Analysis)
lkj.kh 1 jklk;fud la?kVd (ysMy fo'ys"k.k)
Percent, Max
iz f r'kr] vfèkdre
Carbon Manganese Sulphur Phosphorus
(1) (2) (3) (4) dkcZu eSaxuht lYiQj iQkLiQksjl
(1) (2) (3) (4)
0.20 1.30 0.040 0.040
0.20 1.30 0.040 0.040

6.2 The welded tubes shall be manufactured from hot-
rolled steel strip for welded tubes and pipes conforming
to IS 10748 or Cold-rolled low carbon steel sheets and
strips conforming to IS 513.
6.3 Steel tubes shall be manufactured through one of
the following processes:
a) Hot finished seamless (HFS);
b) Cold finished seamless (CDS);
c) Hot finished welded (HFW); and
d) Electric resistance welded or high frequency
induction welded (ERW or HFIW).
NOTE — Tubes made by manual welding are not covered
by this specification.
6.4 Light, medium and heavy tubes shall be either
welded or seamless as agreed to between the purchaser
and the manufacturer.
6.5 For welded tubes, the height of the internal weld fin
shall not be greater than 60 percent of the specified
wall thickness.
6.6 All electric wired tubes used for steam services
shall be normalized. Only medium and heavy class of
tube shall normally be used for steam services.
NOTE — HFS and HFW tubes need not be normalized.
7 CHEMICAL COMPOSITION
7.1 The analysis of steel shall be carried out either by
the method specified in IS 228 and its relevant parts or
any other established instrumental/chemical methods.
In case of dispute the procedure given in IS 228 and its
relevant parts shall be the referee method. However,
where method is not given in IS 228 and its relevant
parts, the referee method shall be as agreed to between
the purchaser and the manufacturer.
7.1.1 Product Analysis
If so agreed between the purchaser and the
4
6-2 osYMd`r ufydkvksa dk fuekZ.k vkbZ,l 10748 ds vuq:i
osYMd`r ufydkvksa rFkk ikbiksa ds fy, rIr osfYyr dh xbZ
bLikr iV~Vh vFkok vkbZ,l 513 ds vuq:i 'khr&jksy dh xbZ
fuEu dkcZu bLikr 'khVksa ls fd;k tk,xkA
6-3 bLikr ufydkvkas dk fuekZ.k fuEu esa ls fdlh ,d izfØ;k
}kjk fd;k tk,xk%
d) rRi rS;kj lhou jfgr (,p,iQ,l)_
[k) 'khr rS;kj lohu jfgr (lhMh,l)_
x) r`Ir rS;kj osYMÑr (,p,iQMCY;w)_ rFkk
?k) fo|qr izfrjksèkd osYMÑr vFkok mPp vko`fÙk izsj.k
osYMÑr (bZvkjMCY;w ;k ,p,iQvkbZMCY;w)A
fVIi.kh — gLr osfYMax }kjk fu£er ufydka, bl fof'k"V esa ufydkax
'kkfey ugha gSaA
6-4 gYdh] eè;e rFkk Hkkjh ufy;k¡ Øsrk rFkk fuekZrk ds chp gqbZ
lgefr ds vuqlkj ;k rks osYMÑr gksxa h vFkok lhoujfgr gksxa hA
6-5 osYMÑr ufydkvksa ds fy,] vkarfjd osYM fiQu dh
m¡QpkbZ fu£n"V fHkfÙk eksVkbZ ds 60 izfr'kr ls vfèkd ugha gksxhA
6-6 Hkki lsokvksa ds fy, iz;qDr dh tkus okyh lHkh fo|qr
osYMÑr ufy;k¡ izlkekU;Ñr gksaxhA Hkki lsokvksa ds fy,
lkekU;r% dsoy eè;e rFkk Hkkjh Js.kh dh ufydk dk gh
bLrseky fd;k tk,xkA
fVIi.kh μ ,p,iQl rFkk ,p,iQMCY;w ufydkvksa dks izlkekU;Ñr
fd;k tkuk vko';d ugha gSA
7 jklk;fud la?kVu
7-1 bLikr dk fo'ys"k.k vkbZ,l 228 rFkk blds laxr Hkkxksa esa
fu£n"V i¼fr }kjk ;k fdlh vU; LFkkfir ;k¡f=kd@jklk;fud i¼fr
}kjk fd;k tk,xkA fookn ds ekeys esa vkbZ,l 228 rFkk blds laxr
Hkkxksa esa nh xbZ izfØ;kfofèk lanHkZ i¼fr gksxhA rFkkfi tgk¡ vkbZ,l
228 rFkk blds laxr Hkkxksa esa i¼fr ugha nh xbZ gS ogk¡ lanHkZ i¼fr
Øsrk rFkk fuekZrk ds chp ;Fkk lEer i¼fr gksxhA
7-1-1 mRikn fo'ys"k.k
;fn Øsrk rFkk fuekZrk ds chp ,slh lgefr gks rks mRikn
 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

manufacturer, the product analysis may be carried out. fo'ys"k.k fd;k tk ldrk gSA mRikn fo'ys"k.k ds ekeys esa
Maximum permissible variations in the case of product lkj.kh 1 esa fu£n"V vfèkdre lhekvksa dh rqyuk esa vfèkdre
analysis over the maximum limits specified in Table 1 vuqer varj lkj.kh 2 esa fn, x, vuqlkj gksxkA
shall be as given in Table 2.
Table 2 Permissible Variation for Product Analysis lkj.kh 2 mRikn fo'ys"k.k ds fy, vuqer varj
(Clause 7.1.1) ([kaM 7-1-1)
SI No. Content Variation Over Specified Limit Ø-la- fo"k; oLrq fu£n"V iz f r'kr lhek dh rq y uk
Percent, Max esa varj] vfèkdre
(1) (2) (3) (1) (2) (3)
i) Carbon 0.02 i) dkcZu 0-02
ii) Manganese 0.04 ii) eSxa uht 0-04
iii) Sulphur 0.005 iii) lYiQj 0-005
iv) Phosphorus 0.005
iv) iQkLiQksjl 0-005
NOTE — In case of welded tubes, product analysis shall not fVIi.kh — osYMÑr ufydkvksa ds ekeys esa mRikn fo'ys"k.k fjfeax bLikr ij
be applicable to rimming steel.
iz;ksT; ugha gksxkA

8 DIMENSIONS 8 vk;ke
8.1 The dimensions and nominal mass of tubes shall 8-1 ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj [kaM 9 esa vuqer
be in accordance with Tables 3, 4 and 5 subject to the NwVksa ds vèkhu lkj.kh 3] 4 rFkk 5 ds vuqlkj gksxkA
tolerances permitted in 9.
lkj.kh 3 gydh bLikr dh ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj
([kaM 8-1 rFkk 10-1-1-1)
vfHkfgr ckg~; O;kl eksVkbZ ufydk dk Hkkj
cksj vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.1 9.7 1.8 0.360 0.363
8 13.6 13.2 1.8 0.515 0.519
10 17.1 16.7 1.8 0.670 0.676
15 21.4 21.0 2.0 0.947 0.956
20 26.9 26.4 2.3 1.38 1.39
25 33.8 33.2 2.6 1.98 2.00
32 42.5 41.9 2.6 2.54 2.57
40 48.4 47.8 2.9 3.23 3.27
50 60.2 59.6 2.9 4.08 4.15
65 76.0 75.2 3.2 5.71 5.83
80 88.7 87.9 3 .2 6.72 6.89
100 113.9 113.0 3.6 9.75 10.0

Table 3 Dimensions and Nominal Mass of Steel Tubes

(Clauses 8.1 and 10.1.1.1)
Nominal Outside Diameter Thickness Mass of Tube
Bore
Maximum Minimum Plain End Screwed and Socketed
mm mm mm mm kg/m kg/m
(1) (2) (3) (4) (5) (6)
6 10.1 9.7 1.8 0.360 0.363
8 13.6 13.2 1.8 0.515 0.519
10 17.1 16.7 1.8 0.670 0.676
15 21.4 21.0 2.0 0.947 0.956
20 26.9 26.4 2.3 1.38 1.39
25 33.8 33.2 2.6 1.98 2.00
32 42.5 41.9 2.6 2.54 2.57
40 48.4 47.8 2.9 3.23 3.27
50 60.2 59.6 2.9 4.08 4.15
65 76.0 75.2 3.2 5.71 5.83
80 88.7 87.9 3 .2 6.72 6.89
100 113.9 113.0 3.6 9.75 10.0

5
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

8.1.1 Thickness and mass mentioned in Tables 3, 4 8-1-1 lkj.kh 3] 4 rFkk 5 esa mfYyf[kr eksVkbzZ rFkk Hkkj
and 5 are applicable to both black and galvanized dkyh rFkk tLrkÑr nksuksa izdkj dh ufydkvksa ij iz;ksT;
tubes. gksxkA

lkj.kh 4 eè;e bLikr ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj

([kaM 8-1)
vfHkfgr ckg~; O;kl eksVkbZ ufydk dk Hkkj
cksj
vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.6 9.8 2.0 0.404 0.407
8 14.0 13.2 2.3 0.641 0.645
10 17.5 16.7 2.3 0.839 0.845
15 21.8 21.0 2.6 1.21 1.22
20 27.3 26.5 2.6 l.56 1.57
25 34.2 33.3 3.2 2.41 2.43
32 42.9 42.0 3.2 3.10 3.13
40 48.8 47.9 3.2 3.56 3.60
50 60.8 59.7 3.6 5.03 5.10
65 76.6 75.3 3.6 6.42 6.54
80 89.5 88.0 4.0 8.36 8.53
100 115.0 113.1 4.5 12.20 12.50
125 140.8 138.5 4.8 15.90 16.40
150 166.5 163.9 4.8 18.90 19.50

Table 4 Dimensions and Nominal Mass of Steel Tubes — Medium

(Clause 8.1)
Nominal Outside Diameter Thickness Mass of Tube
Bore
Maximum Minimum Plain End Screwed and Socketed
mm mm mm mm kg/m kg/m
(1) (2) (3) (4) (5) (6)
6 10.6 9.8 2.0 0.404 0.407
8 14.0 13.2 2.3 0.641 0.645
10 17.5 16.7 2.3 0.839 0.845
15 21.8 21.0 2.6 1.21 1.22
20 27.3 26.5 2.6 l.56 1.57
25 34.2 33.3 3.2 2.41 2.43
32 42.9 42.0 3.2 3.10 3.13
40 48.8 47.9 3.2 3.56 3.60
50 60.8 59.7 3.6 5.03 5.10
65 76.6 75.3 3.6 6.42 6.54
80 89.5 88.0 4.0 8.36 8.53
100 115.0 113.1 4.5 12.2 12.5
125 140.8 138.5 4.8 15.9 16.4
150 166.5 163.9 4.8 18.9 19.5

6
 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

9 TOLERANCES ON THICKNESS AND MASS 9 eksVkbZ rFkk Hkkj lacaèkh NwVsa

9.1 The following manufacturing tolerances shall be 9-1 ufydkvksa rFkk lkdsVksa ds lacaèk esa fuEufyf[kr mRiknu
permitted on the tubes and sockets: NwVsa vuqer dh tk,axh%
a) Thickness: d) eksVkbZ%
1) Welded tubes: 1) osYMd`r ufy;k¡%
Light tubes + not limited gydh ufy;k¡ + dksbZ lhek ugha
– 8 percent – 8 izfr'kr
Medium and heavy + not limited eè;e rFkk Hkkjh ufy;k¡ + dksbZ lhek ugha
tubes – 10 percent
– 10 izfr'kr
2) Seamless tubes + not limited
2) lhou jfgr ufy;k¡ + dksbZ lhek ugha
– 12.5 percent
– 12-5 izfr'kr
b) Mass:
[k) Hkkj%
1) Single tube (light + 10 percent 1) ,dy ufydk + 10 izfr'kr
series) – 8 percent (gydh J`a[kyk) – 8 izfr'kr
2) Single tube (medium ± 10 percent 2) ,dy ufydk (eè;e ± 10 izfr'kr
and heavy series)
rFkk Hkkjh J`a[kyk)
3) For quantities per load + 7.5 percent
3) izfr 10 Vu Hkkj okyh + 7-5 izfr'kr
of 10 tonnes, Min – 5 percent
(light series) izek=kkvksa ds fy, U;wure – 5 izfr'kr
4) For quantities per load ± 7.5 percent (gydh J`a[kyk)
of 10 tonnes, Min 4) izfr 10 Vu Hkkj okyh ± 7-5 izfr'kr
(medium and heavy izek=kkvksa ds fy, U;wure
series) (eè;e rFkk Hkkjh J`a[kyk)
NOTE — For the purpose of minimum weighment of 10 fVIi.kh — 10 Vu ds lewg ds U;wure Hkkj ds iz;kstukFkZ] Hkkj rksy
tonnes lot, the weighment may be done in convenient lots
fuekZrk osQ fodYi ij lqfo/ktud lewgksa esa fd;k tk ldrk gSA
at the option of the manufacturer.

10 JOINTS
10.1 All screwed tubes shall be supplied with pipe
threads conforming to IS 554. Gauging in accordance
with IS 8999 shall be considered as an adequate test
for conformity of threads of IS 554.
10.1.1 Unless specified otherwise, tubes shall be
supplied screwed with taper threads and fitted with one
socket having parallel thread. The socket shall conform
to all requirements (except 6.4) of IS 1239 (Part 2).
10.1.1.1 In case of light tubes the application of taper
pipe threads may be modified by permitting the outside
diameter of the tubes to be within the limits shown in col
2 and 3 of Table 3. Where the tube approaches the lower
limit of outside diameter, some incomplete threads
(perfect at root and imperfect at the crest) may be expected
from and beyond the gauge plane. Such incomplete
threads, shall not be regarded as justification for rejection
of the tubes. Also the minimum length of threads in light
tubes shall be 80 percent of that specified in IS 554.
10.2 The plain end pipes shall be supplied with square
cut. However, bevel end may also be supplied on mutual
agreement between the purchaser and the manufacturer
(see Fig. 1).
7
10 tks M +
10-1 lHkh pwM+hnkj ufydkvksa dh vkiw£r vkbZ,l 554 ds
vuq:i ikbi pwfM+;ksa ds lkFk dh tk,xhA vkbZ,l 554 dh
pwfM+;ksa dh vuq:irk ds fy, vkbZ,l 8999 ds vuqlkj
ekikadu dks i;kZIr ijh{k.k ekuk tk,xkA
10-1-1 ;fn vU;Fkk fu£n"V u fd;k x;k gks] rks ufydkvksa dh
vkiw£r xkonqe pwfM+;ksa lfgr rFkk lekukarj pwM+h okys ,d
lkdsV ds lkFk fiQV djds dh tk,xhA lkdsV vkbZ,l 1239
(Hkkx 2) dh lHkh vis{kkvksa (flok, 6-4
6-4) ds vuq:i gksxkA
10-1-1-1 gydh ufydkvksa ds ekeys esa] ufydkvksa ds cká
O;kl dks lkj.kh 3 ds dkye 2 rFkk 3 eas n'kkZ;h xbZ lhekvksa
ds Hkhrj gksus dh vuqefr nsdj xkonqe ikbi pwfM;k¡ ds
vuqiz;ksx esa la'kksèku fd;k tk ldrk gSA tgk¡ ufydk cká
O;kl dh fuEure lhek ds yxHkx lfUudV gks] ogk¡ xst lrg
ls rFkk mlls vkxs dqN viw.kZ pwfM+;ksa (ewy ij iw.kZ rFkk 'kh"kZ
ij vèkwjh) gksuk laHkkfor gS] ,slh viw.kZ pwfM;ksa ds vkèkkj ij
ufydkvkas dks vLohdkj djuk ;qfDrlaxr ugha ekuk tk,xkA
lkFk gh gYdh ufydkvksa esa pwfM+;ksa dh U;wure yEckbZ vkbZ,l
554 esa fu£n"V yEckbZ dk 80 izfr'kr gksxhA
10-2 lkns Nksj okyh ikbiksa dks oxkZdkj dVko fn;k tk,xkA rFkkfi
Øsrk rFkk fuekZrk ds chp ikjLifjd lgefr gksus ij izo.k dks.k
Nksj okyh ikbisa Hkh vkiwfjr dh tk ldrh gSAa (ns[kasa vkÑfr 1)A
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

lkj.kh 5 Hkkjh bLikr ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj

([kaM 8-1 vkSj 8-1-1)
vfHfgr cksj ckg~; O;kl eksVkbZ ufydk dk Hkkj
vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.5 9.8 2.6 0.487 0.490
8 14.0 13.2 2.9 0.765 0.769
10 17.5 16.7 2.9 1.02 1.03
15 21.8 21.0 3.2 1.44 1.45
20 27.3 26.5 3.2 1.87 1.88
25 34.2 33.3 4.0 2.93 2.95
32 42.9 42.0 4.0 3.79 3.82
40 48.8 47.9 4.0 4.37 4.41
50 60.8 59.7 4.5 6.19 6.26
65 76.6 75.3 4.5 7.93 8.05
80 89.5 88.0 4.8 9.90 10.10
100 115.0 113.1 5.4 14.50 14.80
125 140.8 138.5 5.4 17.90 18.40
150 166.5 163.9 5.4 21.30 21.90

Table 5 Dimensions and Nominal Mass of Steel Tubes — Heavy

(Clauses 8.1 and 8.1.1)

Nominal Outside Diameter Thickness Mass of Tube

Bore
Maximum Minimum Plain End Screwed and Socketed
mm mm mm mm kg/m kg/m
(1) (2) (3) (4) (5) (6)
6 10.5 9.8 2.6 0.487 0.490
8 14.0 13.2 2.9 0.765 0.769
10 17.5 16.7 2.9 1.02 1.03
15 21.8 21.0 3.2 1.44 1.45
20 27.3 26.5 3.2 1.87 1.88
25 34.2 33.3 4.0 2.93 2.95
32 42.9 42.0 4.0 3.79 3.82
40 48.8 47.9 4.0 4.37 4.41
50 60.8 59.7 4.5 6.19 6.26
65 76.6 75.3 4.5 7.93 8.05
80 89.5 88.0 4.8 9.90 10.10
100 115.0 113.1 5.4 14.50 14.80
125 140.8 138.5 5.4 17.90 18.40
150 166.5 163.9 5.4 21.30 21.90

11 LENGTHS 11 yEckbZ
Following tolerances shall be applied on lengths of ufydkvksa dh yEckbZ ds lacaèk esa fuEufyf[kr NwVsa iz;ksT; dh
tubes. tk,axhA
11.1 Random Length
11.1 ;kn` f PNd yEckbZ
4 to 7 m, unless otherwise specified includes one socket
for screwed and socketed tubes.
4 ls 7 ehVj] tc rd fd vU;Fkk fu£n"V u fd;k x;k gksA blesa
pwMh+ nkj rFkk lkWdVs ;qDr ufydkvksa ds fy, ,d lkdsV 'kkfey gSA

8

11.1.1 For orders of over 150 m of any one size of tube,
it shall be permissible to supply short random lengths
from 2 to 4 m provided that the number of such length
does not exceed 5 percent of the total number of lengths
for sizes below 65 mm nominal bore and above, 7.5
percent of such short random length shall be permitted.
In addition, it shall be permissible for two lengths to be
joined together to make a random length, provided that
the number of such joint lengths does not exceed 5
percent of the total number of lengths for sizes below
65 mm nominal bore and 7.5 percent of the total number
of lengths for sizes 65 mm and above.
11.2 Exact Length
Unless otherwise agreed to between the manufacturer
and the purchaser, where exact lengths are specified,
either for screwed and socketed tubes or for plain-end
tubes each tube shall be within +− 60 mm of the specified
length.
11.3 Approximate Length
When approximate lengths are required, either for
screwed and socketed tubes or for plain end tubes,
each tube shall be within ±150 mm of the specified
length.
12 GALVANIZING
12.1 Where tubes are required to be galvanized, the
zinc coating on the tubes shall be in accordance with
IS 4736.
12.2 Tubes, which are to be screwed, shall be galvanized
before screwing.
13 LEAK PROOF TEST
13.1 Each tube shall be tested for leak tightness as an
in-process test at manufacturer’s works either by
hydrostatic test or alternatively by Eddy current test,
in accordance with Annex B.
13.1.1 Hydrostatic test shall be carried out at a
pressuring of 5 MPa and the same maintained for at
least 3 and shall not show any leakage in the pipe.
NOTE — The choice of test is at the discretion of the
manufacturer.
14 TEST ON TUBES
Following tests shall be conducted by the manufacturer
on tubes.
14.1 The tensile strength shall be at least 320 MPa (320
N/mm2). The test shall be carried out on full section or
strip cut from the selected tubes in accordance with
IS 1608 and IS 12278.
9
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
11-1-1 fdlh ,d vkdkj dh ufydk ds 150 ehVj ls vfèkd
dh vkiw£r djus ds vkns'kksa ds fy, 2 ls 4 ehVj dh NksVh ;kn`fPNd
yEckbZ okyh ufydkvksa dh vkiw£r djus dh vuqefr gksxh c'krsZ
fd 65 fe-eh- ls de ds vfHkfgr ifjosèk okys vkdkjksa ds fy, bl
izdkj dh yEckbZ oky VqdMs+ dh la[;k dqN yEckbZ la[;k ds 5
izfr'kr ls vfèkd u gks rFkk 65 fe-eh- ls vfèkd ds vfHkfgr
ifjosèk ds fy, NksVh ;kn`fPNd yEckbZ oky ,sls 7-5 izfr'kr VqdMksa
dh vuqefr nh tk,xhA blds vfrfjDr] dksbZ ;kn`fPNd yEckbZ
izkIr djus ds fy, nks VqdM+kas dks tksMu+ s dh vuqefr gksxh c'krsZ fd
tksMk+ as okyh ,slh yEckbZ dh la[;k 65 fe-eh- ds vfHkfgr ifjosèk
ls de okys vkdkjksa ds fy, yEckbZ dh dqy la[;k ds 5 izfr'kr
ls rFkk 65 fe-eh- ,oa mlls vfèkd ds vkdkjksa ds fy, yEckbZ dh
dqy la[;k ds 7-5 izfr'kr ls vfèkd u gksA
11-2 okLrfod yEckbZ
tc rd fuekZrk ,oa Øsrk ds chp vU;Fkk lgefr u gqbZ gks]
ogk¡ pwM+hnkj rFkk lkdsV;qDr ufydkvksa ds fy, ;k lkjs Nksj
okyh ufydkvksa ds fy, okLrfod yEckbZ fu£n"V gksus dh
fLFkfr esa izR;sd ufydk fu£n"V yxHkx fe-eh- ds Hkhrj gksxhA
11-3 vuqekfur yEckbZ
tgk¡ pwM+hnkj rFkk lkdsV;qDr ufydkvksa ds fy, ;k lkns Nksj
okyh ufydkvksa ds fy, vuqekfur yEckb;k¡ visf{kr gSa] ogk¡
izR;sd ufydk fu£n"V yEckbZ ds ±150 fe-eh- ds Hkhrj gksxhA
12 tLrhdj.k
12-1 tgk¡ ufydkvksa ij tLrk p<+kuk vko';d gS ogk¡ ufydkvksa
ij tLrk ysiu vkbZ,l 4736 ds vuqlkj fd;k tk,xkA
12-2 ftu ufydkvksa ij pwfM+;k¡ cukbZ tkuh gSa] mudh pwfM+;k¡
cukus ls igys mudk tLrhdj.k dj fy;k tk,xkA
13 fjlko jksèkh ijh{k.k
13-1 izR;sd ufydk dk vuqcaèk [k ds vuqlkj fuekZrk ds
dkj[kkus esa ;k rks gkbMªksLVsfVd (tyLFkSfrd) ijh{k.k }kjk
vFkok oSdfYid :i ls varj èkkjk ijh{k.k }kjk fjlko dlko
ds fy, var% izfØ;k ijh{k.k fd;k tk,xkA
13-1-1 tyLFkSfrd ijh{k.k 5 ,eih, ds nkc ij rFkk de ls
de 3 lSdsaM rd mls cuk, j[kdj fd;k tk,xk rFkk bl
nkSjku ikbi esa dksbZ fjlko ugha gksuk pkfg,A
fVIi.kh — ijh{k.k dk p;u fuekZrk ds foosdkuqlkj fd;k tk,xkA
14 ufy;ksa ij ijh{k.k
fuekZrk }kjk ufydkvksa ij fuEufyf[kr ijh{k.k fd, tk,axsA
14-1 ruu {kerk de ls de 320 ,eih, (320 N/mm2)
gksxhA ijh{k.k vkbZ,l 1608 rFkk 12278 ds vuqlkj p;fur
ufydkvksa dh iw.kZ yEckbZ ij ;k muls dkVh xbZ iV~Vh ij fd;k
tk,xkA
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
NOTES
1 For welded tubes, the strip tensile test specimen shall not
contain the weld.
2 For galvanized tubes, zinc coating may be removed by
stripping prior to tensile test.
14.1.1 The elongation percent on a gauge length of
5.65 So , where So is the original cross-sectional area
of the test specimen, shall be as follows:
Nominal Bore Elongation
Percent, Min
a) For steam services for all sizes 20
b) For other services:
1) Up to and including 25 mm 12
2) Over 25 mm up to and 20
including 150 mm
14.2 Bend Test on Tubes Up to and Including 50 mm
Nominal Bore
When tested in accordance with IS 2329 the tubes shall
be capable of withstanding the bend test without
showing any signs of fracture or failure. Welded tubes
shall be bent with the weld at 90° to the plane of bending.
The tubes shall not be filled for this test.
14.2.1 Ungalvanized tubes shall be capable of being
bent cold without cracking through 180° round a former
having a radius at the bottom of groove in the plane of
bending, equal to at least six times the outside diameter
of the tube.
14.2.2 Galvanized tubes shall be capable of being bent
cold, without cracking of the steel, through 90° round
a former having a radius at the bottom of the groove
equal to at least eight times the outside diameter of the
tubes.
14.3 Flattening Test on Tubes Above 50 mm Nominal
Bore
Rings not less than 40 mm in length cut from the ends
of the selected tubes shall be flattened cold between
parallel plates with the weld, if any at 90° (point of
maximum bending) in accordance with IS 2328. No
opening shall occur by fracture in the weld area until
the distance between the plates is less than 75 percent
of the original outside diameter of the tube and no
cracks or breaks in the metal elsewhere than in the weld
shall occur until the distance between the plates is less
than 60 percent of the original outside diameter.
NOTE — Slight premature cracking at the edges would not
be deemed to affect compliance with this standard.
14.3.1 The test rings may have the inner and outer
edges rounded.
10
fVIi.kh;k¡
1 osYMÑr ufydkvksa ds fy, iV~Vh ruu ijh{k.k uewus esa tksM+ (osYM)
ugha gksxkA
2 tLrkÑr ufydkvksa ds fy, ruu ijh{k.k ds iwoZ iVV~h dkVdj muds
mQij ls tLrs dk ysi gVk fn;k tk,XkkA
14-1-1 5.65 So eki dh yEckbZ ij izyacu izfr'kr fuEu
izdkj gksxk] tgk¡ So ijh{k.k uewus dk vuqizlFk dkV okyk ewy
{ks=kiQy gS%
vfHkfgr cksj çyEcu
çfr'kr] U;wure
d) lHkh vkdkjksa dh eki lsokvksa 20
ds fy,
[k) vU; lsokvksa ds fy,%
1) 25 fe-eh- rd rFkk mlds 12
lekfgr
2) 25 fe-eh- ls vfèkd rFkk 15 fe-eh- 20
lekfgr rd
14-2 50 fe-eh- rd rFkk mlds lekfgr vfHkfgr cksj
okyh ufydkvksa ij ueu ijh{k.k
vkbZ,l 2329 ds vuqlkj ijh{k.k fd, tkus ij ufydk Hkax ;k fodkj
ds dksbZ okg~u n'kkZ, fcuk ueu ijh{k.k dks lgus esa l{ke gksA
osYMÑr rkfydkvkas dks osYM ds lkFk ueu lrg ij 90 fMxzh ij
eksMk+ tk,xkA bl ijh{k.k ds fy, bu ufydkvksa dks Hkjk ugh tk,xkA
14-2-1 vtLrhÑr ufy;k¡ ,slh gksa fd mUgas vrIr voLFkk esa
180° ij iQkeZj ds pkjksa vksj fcuk fdlh izdkj ds pVdk; ds
eksM+k tk ldsA bl iQkeZj dh f=kT;k ueu ry okys lkaps dh
rygVh ij ufydk ds ckgjh O;kl dh 6 xquk gksA
14-2-2 tLrhÑr ufydk,¡ ,slh gksa fd mUgsa vrIr voLFkk esa
90° ij iQkeZj ds pkjksa vksj fcuk fdlh izdkj ds pVdko ds
eksM+k tk ldsA bl iQkeZj dh f=kT;k ueu ry okys [kkap dh
rygVh ij ckgjh O;kl dh 8 xquk gksA
14-3 50 fe-eh- ls vfèkd vfHkfgr cksj okyh ufydkvksa
dks piVkus lacaèkh ijh{k.k
p;u dh xbZ ufydkvksa ds Nksj ls de ls de 40 fe-eh-
yEckbZ ds dkVs x, NYYkksa dks vkbZ,l 2328 ds vuqlkj osYM]
;fn gks] ds lkFk 90° (vfèkdre ueu fcUnq) ij lekUrj
ifVV;ksa ds chp j[kdj piVk fd;k tk,xkA tc rd ifVV;ksa
ds chp dh nwjh ewy cká O;kl ds 75 izfr'kr ls de ugha gks
tk, rc rd osYM foHkat ds dkj.k fdlh izdkj [kqys ugha vkSj
tc rd ifVV~;ksa ds chp dh nwjh ewy cká O;kl ds 60 izfr'kr
ls de ugha gks tk,] rc rd èkkrq esa osYM ds LFkku ds vykok
fdlh vU; LFkku ij fdlh Hkh izdkj dh njkj ;k Hkatu u gksA
fVIi.kh — fdukjksa ij gydh iwoZ ifjiDo njkj bl ekud ds lkFk
vuqikyu dks izHkkfor djus okyh ugha ekuh tk,xhA
14-3-1 ijh{k.k NYyksa ds vkarfjd rFkk ckgjh fdukjs xksy
fd, x, gks ldrs gSaA

14.4 Re-test
Should any one of the test pieces first selected fail to
pass any of the tests specified above, two further
samples shall be selected for testing in respect of each
failure. Should the test pieces from both these additional
samples pass, the material shall be deemed to comply
with the requirements of that particular test. Should
the test pieces from either of these additional samples
fail, the material represented by the test samples shall
be deemed as not complying with the standard.
15 WORKMANSHIP
All pipes shall be cleanly finished and reasonably free
from injurious defects. The ends shall be free from sharp
edges and burrs of the pipe. The tubes shall be
reasonably straight.
16 SAMPLING FOR TUBES
16.1 Lot for the purpose of drawing samples all tubes
bearing same designation and manufactured under a
single process shall be grouped together to constitute
a lot. Each lot shall be sampled separately and assessed
for conformity to this specification.
16.2 Sampling and Criterion for Conformity
Unless otherwise agreed to between the manufacturer
and the purchaser the procedure for sampling of tubes
for various tests and criteria for conformity, IS 4711
shall be followed.
17 MARKING
17.1 Each tube shall be marked with manufacturer’s
name or trade-mark, IS No. that is, IS 1239 (Part 1) and
class of tubes, that is, L, M, and H, for light, medium
and heavy class.
17.2 The different classes of tubes shall be
distinguished by colour bands, which shall be applied
as follows before the tubes leave the manufacturer’s
works:
a) Light tubes — Yellow
b) Medium tubes — Blue
c) Heavy tubes — Red
NOTE — For export purpose the colour band on the light
tubes may be painted yellow or brown.
17.3 Unless otherwise agreed to between the
manufacturer and the purchaser a white colour band
shall be applied at each end of the tubes for steam
services.
NOTE — Additional colour bands, as given in 17.2 to 17.4
may also be applied.
11
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
14-4 iqu% ijh{k.k
;fn igys pqus x, ijh{k.k [kaMksa esa ls dksbZ [kaM ekud esa fu£n"V
fdlh ijh{k.k esa ikl ugha gksrk rks gj vliQy [kaM ds fy,
ijh{k.k gsrq nks vkSj uewuksa dk pquko fd;k tk,xkA ;fn bu nksuksa
uewuksa ds ijh{k.k [kaM ikl gks tkrs gSa rks ftl lkexzh ds os
uewus gSa eku fy;k tk,xk fd og lkexzh ml ijh{k.k fo'ks"k dh
vis{kkvksa dk ikyu djrh gSA ;fn bu vfrfjDr uewuksa esa ls fdlh
,d ds ijh{k.k [kaM [kjs ugha mrjrs rks eku fy;k tk,xk fd
ftl lkexzh ds ;s uewus gSa og ekud ds vuq:i ugha gSA
15 dkjhxjh
lHkh ikbiksa dks liQkbZ ls vafre :i fn;k tk,xk rFkk og
gkfudkjd nks"kksa ls ;qfDRlaxr :i ls eqDr gksxhA ikbi ds Nksj rh[ks
fdukjksa rFkk daVdks ls eqDr gksxa As ufy;k¡ ;qfDrlaxr :i ls lhèkh gksxa hA
16 ufydkvksa ds uewus ysuk
16-1 uewus ysus ds iz;kstukFkZ lewg cukus ds fy, leku
inuke okyh lHkh ufydkvksa rFkk ftUgsa ,dy izfØ;k ds rgr
fu£er fd;k x;k gks] dks lewgc¼ fd;k tk,xkA izR;sd lewg
ls i`Fkd uewuk fy;k tk,xk rFkk mldk bl fof'kf"V ds izfr
vuq:irk gsrq vkdyu fdk tk,xkA
16-2 uewus ysuk vkSj vuq:irk ds fy, dlkSVh
tc rd fuekZrk rFkk Øsrk ds chp vU;Fkk lgefr u gqbZ gks]
fofHkUu ijh{k.k ds fy, uewus ysus rFkk vuq#irk gsrq dlkSVh
osQ fy, vkbZ,l 4711 dh izfØ;koknh dk vuqlj.k fd;k
tk,xkA
17 lwpuk vadu
17-1 izR;sd ufydk ij fuekZrk dk uke vFkok VªsMekoZQ
vkbZ,l la[;k vFkkZr~ vkbZ,l 1239 (Hkkx 1) rFkk ufydkvksa
dh Js.kh vFkkZr~ gydh] eè;e rFkk Hkkjh Js.kh ds fy, L, M
rFkk H vafdr fd;k tk,xkA
17-2 ufy;k¡ dh fofHkUu Jsf.k;ksa esa jax dh ifV~V;ksa ds vuqlkj
varj fd;k tk,xk tks fuekZrk ds dkj[kkus ls ckgj fudyus ls
igys ufydkvksa ij fuEu izdkj ls yxk nh tk,xh%
d) gydh ufy;k¡ — ihyh
[k) eè;e ufy;k¡ — uhyh
x) Hkkjh ufy;k¡ — yky
fVIi.kh — fu;kZr iz;kstu ds fy, gydh ufy;ksa ij iV~Vh dks ihyk ;k
Hkwjs jax dk isaV fd;k tk,xkA
17-3 fuekZrk vkSj Øsrk ds eè; dksbZ vU; ikjLifjd lgefr
ugha gksus ij Hkki lsokvksa ds fy, fu£er ufydkvksa ds izR;sd
Nksj ij liQsn jax dh iV~Vh cukbZ tk,xhA
fVIi.kh — 17-2 ls 17-4 esa fn, x, vfrfjDr jaxksa dh ifV~V;k¡ Hkh
yxkbZ tk ldrh gSaA
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

17.4 Tubes having random length 4 to 7 meters shall
have two 75 mm bands one near each end. Tubes
having exact length and approximate length as
prescribed in clause 11.2 and clause 11.3 shall have
one 75 mm band.
17.5 BIS Certification Marking
The tubes may also the marked with the Standard Mark.
17.5.1 The use of the Standard Mark is governed by
the provisions of the Bureau of Indian Standards
Act, 1986 and the Rules and Regulations made
thereunder. The details of conditions under which the
licence for the use of Standard Mark may be granted to
manufacturers or producers may be obtained from the
Bureau of Indian Standards.
18 PROTECTION AND PACKING
Black tubes not otherwise protected shall be varnished
or suitably painted externally throughout the length
unless ordered unvarnished or unpainted. Where tubes
are bundled for transport, all qualities of tubes shall be
packed in accordance with IS 4740.
17-4 4 ls 7 ehVj okyh ;kn`fPNd yEckbZ okyh ufy;ksa ij nks
ifV~V;k¡ izR;sd fljs ds lehi 75 fe-eh- dh ,d iV~Vh cukbZ
tk,xhA [kaM 11-2 rFkk [kaM 11-3 esa ;Fkk fuèkkZfjr okLrfod
yEckbZ rFkk vuqekfur yEckbZ okyh ufydkvksa esa 75 fe-eh- dh
,d iV~Vh gksxhA
17-5 Hkkjrh; ekud C;wjks dk izek.ku eqgjkadu
ufydkvksa ij ekud eqgjkadu Hkh fd;k tk ldrk gSA
17-5-1 ekud eqgj dk mi;ksx Hkkjrh; ekud C;wjks vfèkfu;e]
1986 vkSj mlds vfèku cus fu;eksa vkSj fofu;eksa ds izkoèkkuksa
vuqlkj gksA fuekZrkvksa vkSj laLdÙkkZvksa dks ftu 'krks± osQ vèkhu
ekud eqgj yxkus ds fy, ykblsl a fn;k tkrk gS mldk fooj.k
Hkkjrh; ekud C;wjks ls izkIr fd;k tk ldrk gSA
18 laj{k.k ,oa iSfdax
vU;Fkk lajf{kr u dh xbZ dkyh ufydkvksa dh iw.kZ yEckbZ ij
ok£u'k yxkbZ tk,xh vFkok mls ckgj ls mi;qDr izdkj isaV
fd;k tk,xk tc rd fd ml ij ok£u'k ;k isaV u yxkus ds
vkns'k u fn, x, gksAa tgk¡ ufydkvksa ds ifjogu ds fy, caMy
cuk, tkrs gS]a ogk¡ lHkh izdkj dh rkfydkvksa dks vkbZ,l 4740
ds vuqlkj iSd fd;k tk,xkA

vuqcaèk ^d*
([kaM 1-2)
Hkki ogu okyh ufydkvksa ds fy, vfèkdre vuqer nkc vkSj rki

ANNEX A
(Clause 1.2)
MAXIMUM PERMISSIBLE PRESSURE AND TEMPERATURE FOR TUBES FOR
CONVEYING STEAM

A-1 The maximum permissible pressure and
temperature for tubes with screwed and socketed joints
shall be as given in Table 6.
A-2 For tubes fitted with appropriate flanges or
suitably butt welded together, the maximum permissible
pressure shall be 2.06 MPa and the maximum permissible
temperature 260°C.
d -1 pwM+hnkj vkSj lkWdsV yxs tksM+ksa okyh ufydkvksa ds fy,
vfèkdre vuqKs; nkc vkSj rki lkj.kh 6 ds vuqlkj gksxkA
d -2 mi;qDr ÝySat yxs gq, ;k i;kZIr :i ls VDDj osYMÑr
ufydkvksa ds fy, vfèkdre vuqer rki 260 esxk ikLdy
vkSj vfèkdre vuqer rki 260ºlasVhxzsM gksxkA

12
 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

Table 6 Maximum Permissible Pressure and lkj.kh 6 bLikr ds ;qXed ;k pwM+hnkj vkSj lkWdsV
Temperature for Tubes with Steel Couplings or tksM+ okyh ufydkvkas ds fy, vfèkdre
Screwed and Socketed Joints vuqer nkc vkSj rki
(Clause A-1)
([kaM d&1)
Nominal Bore Maximum Maximum
Permissible Permissible vfHkfgr cks j vfèkdre vfèkdre
Pressure Tempera- vuq K s ; nkc vuq K s ; rki
ture fe-eh- ,eih, fMxzh lasVhxzsM
mm MPa °C (1) (2) (3)
(1) (2) (3) 25 fe-eh- rd ds fy, 1-20 260
Up to and including 25 mm 1.20 260 25 fe-eh- ls vfèkd rFkk 40 fe-eh- rd 1-03 260
Over 25 mm up to and including 40 mm 1.03 260
40 fe-eh- ls vfèkd rFkk 80 fe-eh- rd 0-86 260
Over 40 mm up to and including 80 mm 0.86 260
Over 80 mm up to and including 100 mm
80 fe-eh- ls vfèkd rFkk 100 fe-eh- rd 0-69 260
0.69 260
0.83 177
0-83 177
Over 100 mm up to and including 125 mm 0.69 171 100 fe-eh- ls vfèkd rFkk 125 fe-eh- rd 0-69 171
Over 125 mm up to and including 150 mm 0.50 160 125 fe-eh- ls vfèkd rFkk 150 fe-eh- rd 0-50 160
NOTE — 1 MPa = 1 N/mm2 = 0.102 0 kg/mm2. fVIi.kh — 1 esxk ikLdy = 1 U;wVu@fe-eh-2 = 0-102 0 fdyksxkz e@fe-eh-2

vuqcaèk [k
([kaM 13-1)
ty fjlko dlko ijh{k.k ds fodYi ds :i esa ufydkvksa dk Hkaoj èkkjk ijh{k.k

ANNEX B
(Clause 13.1)
EDDY CURRENT TESTING OF TUBES AS AN ALTERNATIVE TO THE HYDRAULIC
LEAK TIGHTNESS TEST

B-1 METHODS OF TEST [k-1 ijh{k.k dh fofèk

B-1.1 The tubes shall be tested for imperfections using
a concentric coil or segment coil or a rotating tube or
rotary probe Eddy current technique in accordance with
this Annex.
B-1.2 The tube shall be sufficiently straight to ensure
the validity of the test and the surface shall be free
from any foreign matter that would interfere with the
interpretation of the test.
B-1.3 Two methods of test are permitted (at the
manufacturer’s option). The equipment may be located
on or off the tube mill.
B-1.3.1 Method A
The tube to be tested is passed through the (a) concentric
test coil (applicable to welded or seamless tubes), or (b)
segmental coil covering the weld and ±15° arc from weld
line (applicable to welded tubes) on either side.
[k-1-1 bl ifjf'k"V ds vuqlkj ,d ladfs Unzr dqMa yh (dkW;y)
vFkok [kaM dkW;y ;k ?kw.khZ ufydk ;k ?kw.khZ ijh{k.k vkorZ rduhd
dk iz;ksx djds =kqfV;ksa ds fy, ufydkvksa dk ijh{k.k fd;k tk,xkA
[k-1-2 ijh{k.k dh oSèkrk lqfuf'pr djus ds fy, ufydk
i;kZIr lhèkh gksxh rFkk lrg fdlh ,sls ckgjh inkFkZ ls eqDr
gksxh tks ijh{k.k dh O;k[;k esa gLr{ksi dj ldrk gSA
[k-1-3 ijh{k.k dh nks i¼fr;k¡ (fuekZrk ds fodYi ij)
vuqer gSAa miLdj ufydk dkj[kkus esa ;k mlds ckgj vofLFkr
gks ldrk gSA
[k-1-3-1 fofèk d
ijhf{kr dh tkus okyh ufydk dks (d) ladsfUnzr ijh{k.k
dqMa yh (dkW;y) (osYMÑr ;k lhoujfgr ufydkvksa ij iz;ksT;)
vFkok ([k) osYM rFkk osYM js[kk ls ±15º pki dks 'kkfey
djus okyh [kaMkRed dkW;y (osYMÑr ufydkvksa ij iz;ksT;)
esa ls nksuksa vksj vkj&ikj fd;k tkrk gSA

13
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
B-1.3.2 Method B
The tube to be tested or the test coil assembly is rotated
and translated relative to each other so the test coil
describes a helical path over the tube surface. The pitch
of the helical scan shall ensure that the whole of the
tube surface is effectively covered. This method is
applicable to seamless tubes only.
B-2 CALIBRATION OF TEST EQUIPMENT
B-2.1 The equipment shall be calibrated using standard
tube containing holes as defined in B-2 for Method A or
standard notches as defined in B-2.3 for Method B. The
standard tube for offline equipment shall have similar
electromagnetic properties and same diameter and
thickness as the tube to be tested. For online equipment,
running tube may be considered as standard tube.
B-2.2 Method A
The standard defect shall be a circular hole drilled
radically completely through the tube wall on the
welding. The diameters of the drills required to make
these holes shall be as follows:
Nominal Bore of the Tubes Drill Diameter
mm mm
Up to and including 15 1.2
20, 25 - 32 1.7
40 - 50 2.2
65 - 80 2.7
100 - 125 3.2
150 3.7
B-2.3 Method B
The standard test piece shall have a longitudinal notch
0.8 mm or less in width machined parallel to the tube axis
on the outer surface of the tube. The depth of the notch
shall not exceed 12½ percent of the specified thickness
of the tube or 0.3 mm whichever is greater. The length of
the notch at full depth shall not exceed 50 mm.
B-3 CALIBRATION PROCEDURE
B-3.1 The equipment and test coils shall be adjusted
to produce in a consistent manner a clearly identifiable
signal from the standard defect(s) on the standard tube
and this signal shall be used to set the triggrer alarm
level of the equipment. For calibration purposes the
relative speed between the standard tube containing
standard defect and the test coils shall be the same as
that used during the production.
B-3.2 The calibration of the equipment shall be checked
14
[k-1-3-2 fofèk [k
ijhf{kr dh tkus okyh ufydk ;k ijh{k.k dkW;y la;kstu dks
,d nwljs ds lkis{k ?kw£.kr rFkk LFkkukarfjr fd;k tkrk gS rkfd
ijh{kk dkW;y ufydk dh lrg ij ,d l£iy ekxZ cuk,A
l£iy LdSu dh <ky ;g lqfuf'pr djsxh fd laiw.kZ ufydk
lrg izHkkoh :i ls vkPNkfnr gks tk,A ;g i¼fr dsoy
lhoujfgr ufydkvksa ij iz;ksT; gSA
[k-2 ijh{k.k midj.k dk va'k'kksèku
[k-2-1 miLdj dk va'k'kksèku fofèk d ds fy, [k-2 esa ;Fkk
ifjHkkf"kr Nsnksa okyh ekud ufydk dk iz;ksx djds vFkok
fofèk [k ds fy, [k-2-3 esa ;Fkk ifjHkkf"kr ekud [kakpksa dk
iz;ksx djds fd;k tk,xkA vkWiQ ykbu miLdj ds fy, ekud
ufydk dh le:i oS|qr pqEcdh; fof'k"Vrk,¡ gksaxh rFkk
mldk O;kl rFkk eksVkbZ Hkh ijhf{kr dh tkus okyh ufydk ds
leku gksxkA vkWu ykbu miLdj ds fy, fo|eku ufydk dks
gh ekud ufydk ekuk tk ldrk gSA
[k-2-2 fofèk d
ekud nks"k osfYMax ij ufydk dh fHkfÙk esa ls f=kT;h; :i
ls iw.kZr;k fMªy fd;k x;k ,d xksykdkj fNnz gSA bu Nsnksa
dks cukus ds fy, visf{kr fMªyksa ds O;kl fuEu izdkj gksaxs%
ufydkykvksa dk vfHkfgr cksj fMªy O;kl
fe-eh- fe-eh-
15 fe-eh- rd 1-2
20] 25&32 1-7
40&50 2-2
65&80 2-7
100&125 3-2
150 3-7
[k-2-3 fofèk [k
ekud ijh{k.k VqdMs+ ds ns'kkarjh; [kkaps dh pkSM+kbZ 0-8 fe-eh-
;k mlls de gksxh ftls ufydk dh ckgjh lrg ij ufydk ds
v{k ds lekukarj e'khuhÑr fd;k tk,xkA [kkaps dh xgjkbZ
ufydk dh fu£n"V eksVkbZ ds 121/2 izfr'kr ;k 0-3 fe-eh- tks
Hkh vfèkd gS] ;s T;knk ugha gksxhA iw.kZ xgjkbZ ij [kkaps dh
yEckbZ 50 fe-eh- ls vfèkd ugha gksxhA
[k-3 va'k'kksèku izfØ;k
[k-3-1 miLdj rFkk ijh{k.k dqaMfy;ksa dks bl izdkj leaftr
fd;k tk,xk fd ekud ufydk dk ekud nks"kksa ls ,d Li"V
:i ls vfHkKs; ladrs lqlxa r rjhds ls l`ftr gks rFkk bl ladrs
dkk iz;ksx miLdj ds fVªxj@lapsrd Lij dks fuèkkZfjr djus ds
fy, fd;k tk,xkA va'kk'kksèku iz;kstuksa ds fy, ekud nks"k
okyh ekud ufydk rFkk ijh{k.k dqaMfy;ksa ds chp lkis{k xfr
ogh gksxh ftldk iz;ksx mRiknu ds nkSjku fd;k x;k FkkA
[k-3-2 miLdj ds va'k'kksèku dh tkap izR;sd dk;Zdkjh vofèk

at the commencement and at the end of each working
period and at intervals not exceeding 2 h.
B-3.3 If on checking during production testing the
reference standard defect is not detected even after
changing the sensitivity by 2dB to allow for equipment
drift, the equipment shall be recalibrated. Following
recalibration, all tubes tested since the previous check
shall be retested, unless recordings from individually
identified tubes are available that permit classification
of those tubes into ‘suspect’ and ‘acceptable’ categories.
B-4 TEST PROCEDURE
Pass the tube to be inspected through the test unit at
the appropriate production speed, maintaining the
production speed constant with ±10 percent under
conditions identical to those used in the calibration of
the equipment.
NOTE — Identical conditions include all instrument setting,
mechanical motion, positioning of the encircling coil(s) in
relation to the tube and any other factor that affect the
validity of the technique.
B-5 ACCEPTANCE
B-5.1 Any tube producing a signal lower than the
signals from the standard shall be deemed to have
passed this test.
B-5.2 Since NDT systems are known to be sensitive to
some features which do not cause leak, the tube rejected
by NDT may be retested hydraulically and whatever
tubes pass the hydraulic test shall be accepted.
B-5.3 The tubes rejected in (see B-5.1) may also be
retested off-line NDT equipment. Those which do not
produce reject level signals shall be accepted. Others
may be accepted after cropping off the portion
producing reject level signals.
fookn dh fLFkfr esa bl ekud dk vaxzsT+kh ikB gh ekU; gksxkA
In case of dispute English version of this standard shall be authentic.
15
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
ds vkjaHk rFkk var esa 2 ?kaVksa ls vufèkd ds varjkyksa ij dh
tk,xhA
[k-3-3 ;fn mRiknu ijh{k.k ds nkSjku tk¡p djus ij miLdj
viogu vuqer djus ds fy, laosnu'khyrk dks 2dB }kjk
ifjo£rr djus ds i'pkr Hkh ekud nks"k dk irk ugha yxrk
rks miLdj dks iqu% va'k'kksfèkr fd;k tk,xkA iqu% va'k'kksfèkr
ds i'pkr~ fiNyh tk¡p ds i'pkr~ ijhf{kr lHkh ufydkvksa dk
iqu%ijh{k.k fd;k tk,xk tc rd fd O;f"V #i ls vfHkKkr
ufydkvksa ls ,sls vfHkys[k miyCèk u gksa tks mu ufydkvksa dk
^lafnXèk* rFkk ^Lohdk;Z* Jsf.k;ksa esa Js.khdj.k vuqer djsaA
[k-4 ijh{k.k izfØ;k
miLdj ds va'kkadu esa iz;qDr fLFkfr;ksa ds le:i fLFkfr;ksa ds
varxZr mRiknu xfr dks ±10 izfr'kr ij fLFkj j[krs gq,
leqfpr mRiknu xfr ij ijh{k.k ;wfuV esa ls fujh{k.k dh tkus
okrh ufydk xqtkjsaA
fVIi.kh — le:i fLFkfr;ksa esa leLr ;a=k lsfVax] vfHk;kaf=kd xfr]
l£iy dqaMfy;ksa dh ufydk ls lacafèkr fLFkfr rFkk dksbZ vU; dkjd
'kkfey gS tks rduhd dh oSèkrk dks izHkkfor djrk gSA
[k-5 LohÑfr
[k-5-1 ekud ds ladsrdksa ls fuEurj ladsrd dk l`tu djus
okyh fdlh Hkh ufydk }kjk ;g ijh{kk ikfjr dh xbZ ekuh
tk,xhA
[k-5-2 pwfa d ,uMhVh i¼fr;k¡ dqN ,sls y{k.kksa ds izfr laons h ekuh
xbZ gSa ftuds dkj.k fjlko ugha gksrk] ,uMhVh }kjk fujLr dh xbZ
ufydk dk iqu% nzoh; ijh{k.k fd;k tk,xk rFkk tks Hkh ufydk,a
nzoh; ijh{k.k dks ikl dj yaxs h] mUgsa Lohdkj dj fy;k tk,xkA
[k-5-3 fujLr ufydkvksa (ns[ksa [k-5-1) dk vkWiQ ykbu ,uMhVh
miLdj ij Hkh iqu% ijh{k.k fd;k tk ldrk gSA fujLr Lrjh;
ladrs d l`ftr u djus okyh ufydkvksa dks Lohdkj dj fy;k
tk,xkA vU;ksa dks fujlu Lrj ds ladrs d l`ftr djus okys Hkkx
dks dkVdj vyx dj nsus ds i'pkr Lohdkj dj fy;k tk,xkA
(nwljs doj ls tkjh)

bl ns'k esa Hkki izokg ds fy, bLrseky dh tkus okyh ufy;ksa dks iz'kkflr djus okys fofu;e dsfUnz; ckW;yj cksMZ }kjk izdkf'kr
Hkkjrh; ckW;yj fofu;eksa esa fuèkkZfjr fd, x, gSaA
bl ekud dk fuèkkZj.k djrs le;] ns'k esa bl {ks=k esa izpfyr O;kikj jhfr;ksa ij ;Fks"V è;ku fn;k x;k gSA fofHkUu ns'kksa esa izpfyr
ekudksa ds varjkZ"Vªh; leUo; ij Hkh ;Fks"V è;ku fn;k x;k gSA fuEufyf[kr izdk'kuksa ls lgk;rk izkIr dh xbZ gS%
vkbZ,lvks 65 % 1981 ekudhdj.k ds fy, vkbZ,lvks varjk"Vªh; laxBu ds vuqlkj pwM+h cukus ds fy, mi;qDr dkcZu
bLikr ufydk,¡
ch,l 1387 % 1985 pwM+hnkj ,oa lkdsV;qDr bLikr ufy;ksa rFkk ufydkdkj lkefxz;ksa ,oa osfYMax ds fy, mi;qDr lkns
fljs okyh bLikr ufydkvksa ds fy, vFkok pwMh+ cukus ds fy, ch,l 21 % 1985 ^ufydk,¡ ,oa fiQfVax
ds fy, ikbi dh pwfM+;k¡] tgk¡ pwfM+;ksa ij nkc dls tksM+ cuk, tkrs gSa*
bl ekud esa [kaM 6-4] 7-1] 7-1-1] 11-2] 16-2 rFkk 17-3 fn, x, gSa ftlds fy, Øsrk vkSj fuekZrk ds chp djkj fd;k
tkuk vko';d gSA
bl ekud dk nwljk Hkkx vkbZ,l 1239 (Hkkx 2) % 1992 ^e`nq bLikr ufydkvksa] ufydkdkj lkexzh rFkk vU; fiVok¡ bLikr
fiQfVaXl ds fy, fof'kf"V% Hkkx 2 e`nq bLikr lkWdsV] ufydkdkj lkexzh rFkk vU; fiVok¡ bLikr fiQfVaxs (pkSFkk iqujh{k.k)* gSA
;g fuf'pr djus ds fy, fd bl ekud esa fdlh vis{kk fo'ks"k dk ikyu fd;k x;k gS ;k ugha] rks ijh{k.k ;k fo'ys"k.k esa
ifj.kke dks n'kkZus okys voyksdu ;k x.kuk }kjk izkIr vafre eku dks vkbZ,l 2 % 1960 ^la[;kRed ekuksa ds iw.kk±du lacaèkh
fu;e (iqujhf{kr)* ds vuqlkj iw.kk±fdr dj fn;k tk,A iw.kk±fdr eku esa j[ks x, lkFkZd LFkkuksa dh la[;k mruh gh gks ftruh
bl ekud esa fufnZ"V eku dh gSA

(Continued from second cover)

In this country, the regulations governing the use of tubes for conveying steam are laid down in the Indian Boiler
Regulations published by the Central Boilers Board.
While formulating this standard, due consideration has been given to the trade practices followed in the country
in this field. Due consideration has also been given to international coordination among the standards prevailing
in different countries. Assistance has been derived from the following publications:
ISO 65 : 1981 Carbon steel tubes suitable for screwing in accordance with ISO International Organization
for Standardization
BS 1387 : 1985 Screwed and socketed steel tubes and tubulars and for plain end steel tubes suitable for
welding or for screwing to BS 21 : 1985 ‘Pipe threads for tubs and fitting where pressure-tight
joints are made on the threads’
This standard contains clauses 6.4, 7.1, 7.1.1, 11.2, 16.2 and 17.3 which call for an agreement between the
manufacturer and the purchaser.
The other part of this standard is IS 1239 (Part 2) : 1992 ‘Specification for mild steel tubes, tubulars and other
wrought steel fittings: Part 2 Mild steel socket, tubulars and other wrought steel pipe fittings ( fourth revision )’.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the results of a test or analysis, shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised )’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards : Monthly Additions’.

This Indian Standard has been developed from Doc No.: MTD 19 (4264).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS

Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones : 2323 0131, 2323 3375, 2323 9402 Website: www.bis.org.in

Regional Offices: Telephones

Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg
NEW DELHI 110002 { 2323 7617
2323 3841
Eastern : 1/14 C.I.T. Scheme VII M, V. I. P. Road, Kankurgachi
KOLKATA 700054 { 2337 8499, 2337 8561
2337 8626, 2337 9120
Northern : SCO 335-336, Sector 34-A, CHANDIGARH 160022
{ 60 3843
60 9285
Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113
{ 2254 1216, 2254 1442
2254 2519, 2254 2315
Western : Manakalaya, E9 MIDC, Marol, Andheri (East)
MUMBAI 400093 { 2832 9295, 2832 7858
2832 7891, 2832 7892
Branches: AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD.
GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR.
PARWANOO. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM.

Laser Typeset by Sunshine Graphics

• Dinesh Metal Industries is one of the leading Dealers / Distributors / Stockists for various types Steel
Tubes and Pipes.
To cater to the need of the customers, we are having huge stocks readily available in our warehouses at
Mumbai Warehouse
Our firm has got registered with the Collectorate of Customs and Central Excise and obtained Central
Excise Registered Certificate in order to facilitate MODVAT BENEFIT to the buyers, those who have
registered with Central Excise.
Our Firm has been associated with many esteemed organizations for over six decades and is fully
conversant with quality and standards that you expect from your suppliers. We sincerely believe that we
shall have your cooperation to enlist our name in your mailing list. Your placement of order with us, will
give you ample satisfaction and thus assure you that we will not fail in your expectations.

Nature of Business
Trading :
Dealing in M.S. ERW Black & Gi Pipes / Carbon Steel, Alloy Steel, Stainless Steel Seamless /
Welded Pipes & Tubes, Boiler Quanlity Tubes, square Tubes, Hydraulic Tubes and Pipe Fittings /
Flanges of all sizes with and without IBR

What we offer

• We take this opportunity to introduce ourselves as a one of the leading distributors in South India for the
following products

o GI & MS Pipe fittings.

o H-SAW / L-SAW / HFIW Pipes as per IS:1239 / IS:3589 size range from 1/2" to 64" NB, and more.
o Carbon Steel Seamless pipes as per ASTM A-106 Grade A & B / API 5l Grade A & Grade B from 1/2" to

24" NB, and more.

o High Temperature Alloy Steel Seamless pipe as per ASTM A335 P5, P9, p11, P22, P23, P91, etc.,
o Low temperature Carbon Steel pipes as per ASTM A333 Gr. 6 specification.
o Alloy Steel Super Heater Tubes and Economizer Tubes as per SA213 T11 / T22 and other grades.
o Heat Exchanger Tubes as per the SA-179 specification in seamless and also SA-214 specification in

Welded Pipe.
o CRCA Round Tube as per IS:3074, CRCA, SQuare & Rectangular Section as per IS:4923.
o Boiler Tube / Air Heater Tube as per BS:3059 / BS:6323 Part-v and equivalent Indian & american

standards.
o Spiral Welded & Saw Welded Pipes.

o Stainless Steel Tubes as per 304 & 316 and other higher and lower grades.
o Stainless Steel Pipe Fittings and Alloy Steel Pipe Fittings.

We are associated with the companies like M/s. Jindal Pipes Limited, M/s.Jindal (India) Limited, M/s.
Maharashtra Seamless Limited (Nagathone at Maharashtra) ,M/s. Welspun, M/s. Lalit pipes, M/s. Jindal
Saw Limited & ISMT

Sr. No. Material Size Thickness Specification

15 NB
A, B, C Class IS 1239
To 150 NB
1 M. S. & G. I.
200 NB 4.85 mm IS 3589
To 500 NB To 12.7 mm Thk. (Fe 330, Fe 410)
Note :
Saw Pipes Tube & Steam Pipes, Precision Tubes, Fabricated Pipe (with
Special Tube :
radiography)
Round, Square, Rectangle, Oval, Coil, Flexible Pipe, Shaft, ‘U’ Shape,
In Form of :
Hydraulic Tube & Horn Tube.
In Length of : Standard length & In Cut length also.
Draw & Expansion as per required Size & Length, Heat Treatment,
Other Services : Bending, Galvanizing, Anneling & Pickled, Sand Blasting, Machining
(CNC) Etc.
Specialize : Square Tube, Rectangle Tube & Odd Size

Our aim is to take it further, by building partnerships fostered by trust and mutual understanding,
providing genuine and best quality products to our customers with the fastest delivery time at the most
competitive prices and striving to achieve highest levels of customer satisfaction.

We cater to the piping demands of a wide range of industries like Sugar industries, Paper Mills, Chemical
Mills, Automobile Industries, Power Plant Mfg., Fire Fighting Contractors, Air Conditioning Contractors,
Boiler Manufacturers, etc. by way of our widespread product portfolio which includes M.S and G.I ERW
PIPES, carbon steel and alloy steel SEAMLESS PIPES, ETC.
ERW Steel Pipes and Tubes

Based on the end user customer's requirement, ERW (electric resistance welded) steel pipes and tubes are
available in various qualities, wall thicknesses, and diameters of the finished pipes. While manufacturing
ERW steel pipes, only high-quality, continuous-cast, fully killed, control-rolled, fine-grain, low-carbon
steel is used. High performance ERW steel pipes and tubes possess high strength corrosion resistance,
high deformability, high strength and high toughness.

Before reaching the market place, ERW steel tubes and pipes are routed through numerous tests including
a hydro-test, an ultrasonic weld inspection, bevel check, micrometer check, straightness evaluation, and
ring gouge to ensure it’s quality. These pipes are used in fencing, line pipes, oil country tubulars,
scaffolding, water and gas conveyance, structural, engineering purpose. There has been a tremendous
increase in the production of ERW steel tubes due to growing demand in oil & gas industry, infrastructure
and automobile usages.

Black Steel Pipes and Tubes

When steel pipe is forged, a black oxide scale forms on its surface to give it the finish which is seen on
this type of pipe. Because steel is subject to rust and corrosion, the factory also coats it with protective oil.
Those black steel are used for manufacturing pipe and tube, which will not rust for a long time and
requires very little maintenance. It is sold in standard 21-foot lengths TBE.

Black steel pipes and tubes are cut and threaded to fit the job. Fittings for this type of pipe are of black
malleable (soft) cast iron. They connect by screwing onto the threaded pipe, after applying a small
amount of pipe joint compound on the threads. Larger diameter pipe is welded rather than threaded. Black
steel pipe is cut either with a heavy-duty tube cutter or cutoff saw or by hacksaw.

As per IS-1239/IS-3589 ERW PIPE A,B,C (Light, Medium, Heavyclass) Jindal/ Asian / JINDAL /
Suryaprakash Welspun and other make

Stockists, suppliers & importers of……… ¬ CARBON & ALLOY STEEL SEAMLESS PIPES &
TUBES ¬ ERW PIPES (BLACK & GALVANIZED) ¬ CARBON & ALLOY STEEL BOILER &
SUPER HEATER TUBES ¬ CARBON & ALLOY STEEL HEAT EXCHANGER TUBES ¬
CEW/CDW TUBES ¬ SQUARE & RECTANGULAR PIPES/TUBES When you deal with us, you are
assured of……….. ¬ A complete range of SIZE, SPECIFICATIONS & GRADE of material. ¬ Assured
Quality - right from raw material to end product stage, since we offer world renowned makes such as
MSL, ISMT, JINDAL SAW, Jindal Pipes Ltd., T.I., Asian, Bhushan, Apollo, Lloyds, etc. ¬ A complete
understanding of your end use, specially for odd sizes or grades ¬ Timely deliveries Our range : ¬
CARBON STEEL SEAMLESS PIPES AS PER ASTM A 106 GR.B/API 5L GR.B/ASTM A 53 GR.B ¬
CARBON STEEL SEAMLESS TUBES AS PER BS 3059, ASTM A 179, ASTM A 192, ASTM A 210
GR.A1, ¬ ALLOY STEEL SEAMLESS PIPES AS PER ASTM A 335 GR.P5, P11, P22 ¬ Low
temperature Pipes to ASTM A 333 GR.6 ¬ ALLOY STEEL SEAMLESS TUBES AS PER ASTM A 213
GR. T11, T22 ¬ ERW BLACK PIPES AS PER IS:1239/I, IS: 3589 GR.330 OR GR.410 ¬
GALVANISED PIPES AS PER IS:1239/I ¬ SQUARE & RECTANGULAR PIPES AS PER IS: 4923 ¬
ERW BOILER TUBES: BS 3059, ASTM A 214 ¬ AIR PRE HEATER TUBES to BS: 6323 PART V ¬
HYDRAULIC TUBES TO DIN 2391 ST. 35, ST. 45 & ST. 52 ¬ SEAMLESS HEAT EXCHANGER
TUBES ASTM A 179 ¬ CDW TUBES IS: 3074 OR BS 980 ¬ CRCA ERW TUBES TO IS 3601 OR IS
3074 ¬ SPECIAL SHAPED TUBES LIKE HEXAGONAL TUBES, OVAL TUBES, ELLIPTICAL
TUBES, AS PER CUSTOMER REQUIREMENTS

We are Authorised Distributors and Stockist for JINDAL STAR, JINDAL, PRAKASH SURYA, APL
APOLLO, T.T.SWASTIK, TNT, SHREE, JINDAL (INDIA) AND VC.
We have sizes ranging from 15mm TO 300mm, confirming as per IS:1239 / IS:3589 / IS:1161 / IS: 4923,
for use in Water, Gas, Fire Fighting, Scaffolding and Structural purpose in all Light, Medium and Heavy
Series.
We are also stockist for M.S. Square & Rectangular pipes, used for Amusement Parks, Bridges, Industrial
Puproses, etc....
We are the fastest growing Steel Tubes and Pipes distributor in Tamilnadu.
We have met our target because of our timely response, better product availability and comparable market
price. We maintain a continous effort towards giving best quality with best service to all our clients.

We are the stockist of M.S ERW Black Pipes. We supply these pipes according to the client needs and
specifications:

Size Range :
½” to 24”, w.th. 2mm to 12.7mm

Grades:

• IS:1239 Part I (1/2” to 6” NB – A CLASS, B CLASS OR C CLASS)

• IS: 3589 GR.330 OR GR.410 (6” NB AND ABOVE AS PER REQUIRED W.TH.)
• IS: 1161
• IS: 9295
• ASTM A 500 GR.A OR B

We can also supply odd sizes, i.e. non-standard sizes and sizes above 24" against specific order
We Dinesh Metal industries are one of the leading Manufacturer and Exporters of MS Pipes, Mild Steel
Pipes from India.
We offer the best quality Mild Steel Pipes & Tubes which are used widely and are demanded all over.

MS Steel Pipes Confirm To IS : 1239 (Part I) - 1979

Big Diameter MS ERW Pipes Confirm To IS 3589-1991[Grade 330/410]

• IS 1239 Pipes Light Class

• IS1239 Pipes Medium Class

• IS1239 Pipes Heavy Class

• IS1239 ERW Pipes

• MS ERW Pipes as per IS 1239 Part 1

• GI Pipes as per IS1239 Part 1

• GI Pipes as per IS 3589 GR. 330 & GR. 410

• GI Pipes Heavy Duty

• GI ERW Pipes as per IS1239 PART 1

• GI ERW Pipes as per IS3589 GR. 330 & GR. 410

• Galvanized Pipes as per IS 1239

• Galvanized Pipes as per IS3589

• Galvanized Pipes Heavy Duty

Cities We Deliver To:

Mumbai, Bengaluru, Chennai, New Delhi, Pimpri-Chinchwad, Houston, Dubai, Seoul, Hyderabad,
Singapore, Abu Dhabi, Pune, Kolkata, Gurgaon, Navi Mumbai, Ahmedabad, Tehran, Calgary, Noida,
Riyadh, Vadodara, London, Coimbatore, Jakarta, Istanbul, Bangkok, Kuwait City, Thane, Sharjah,
Muscat, Edmonton, Busan, Mexico City, Doha, Jeddah, Aberdeen, Cairo, Geoje-si, Perth, Santiago,
Chandigarh, Indore, Kuala Lumpur, Rio de Janeiro, Dammam, Melbourne, Madrid, Surat, Bhopal, Ulsan,
Faridabad, La Victoria, Bogota, Lahore, Los Angeles, Algiers, Chiyoda, Ankara, Ho Chi Minh City,
Toronto, Hong Kong, Rajkot, Brisbane, Petaling Jaya, Ernakulam, Secunderabad, Gimhae-si, Al Jubail,
Port-of-Spain, Thiruvananthapuram, Milan, Atyrau, Lagos, Hanoi, Howrah, Sydney, Ahvaz, Karachi,
New York, Caracas, Vung Tau, Al Khobar, Manama, Montreal, Granada, Courbevoie, Visakhapatnam,
Ludhiana, Moscow, Dallas, Haryana, Colombo

Countries We Export To:

United States, United Arab Emirates, Canada, Pakistan, Peru, Chile, Spain, France, United Kingdom,
Indonesia, Israel, Iran, Kuwait, Mexico, Malaysia, Nigeria, Serbia, Singapore, Taiwan, Chile, Venezuela,
Ecuador, Saudi Arabia, Netherlands, Brazil, Colombia, Ghana, Iran, Denmark, Poland, Australia,
Afghanistan, Bahrain, Costa Rica, Egypt, Iraq, Jordan, South Korea, Kazakhstan, Sri Lanka, Lithuania,
Norway, Oman, Philippines, Poland, Qatar, Russia, Vietnam, South Africa, Nigeria, Mexico, Turkey,
Hungary, Algeria, Angola, Argentina, Austria, Azerbaijan, Bangladesh, Belarus, Belgium, Bhutan,
Bolivia, Bulgaria, Croatia, Czech Republic, Estonia, Finland, Greece, Italy, Japan, Libya, Romania,
Thailand, Trinidad & Tobago,Tunisia, Ukraine, Yemen, Hong Kong, Gabon, China, Portugal,
Switzerland, New Zealand, Sweden, Slovakia, Kenya, Lebanon, Morocco, Mongolia

Inspection & Approval Certificates : EN10204 3.1 / DIN 50049 3.1 / ISO 10474 3.1 Mill Test Certificate,
NACE MR-0175 / ISO 15156, NACE MR-01-03 / NACE MR-01-75 / ISO 15156, European Pressure
Equipment Directive PED-97/23/EC, AD-2000-W0, ASME Boiler & Pressure Vessel Code Sec.II Part A
Ed. 2008, with 3.2 certificate duly Certified & Approved by LRS (Lloyd's Register), GL (Germanischer
Lloyd), BV (Bureau Veritas), DNV (Det Norske Veritas), ABS (American Bureau of Shipping), SGS,
TUV, RINA, IRS, NORSOK Approved Standard M-630, M-650 Rev.3

IBR PIPES
Price Jindal Pipes Jindal Steel Jindal Tubes, Excellent Quality in Jindal Pipes Jindal Steel Jindal Tubes,
Jindal Pipes Jindal Steel Jindal Tubes Low Price, Best Price Jindal Pipes Jindal Steel Jindal Tubes
Inquire, Wide Range Jindal Pipes Jindal Steel Jindal Tubes, Offer Price Jindal Pipes Jindal Steel Jindal
Tubes, Jindal Pipes Jindal Steel Jindal Tubes Price List, Jindal Pipes Jindal Steel Jindal Tubes Exporter,
Jindal Pipes Jindal Steel Jindal Tubes India, Price List for Jindal Pipes Jindal Steel Jindal Tubes, Jindal
Pipes Jindal Steel Jindal Tubes Competitive Price Here

Dealers of steel pipes in Mumbai India | Dealers of steel pipes in Saudi Arabia | Dealers of steel pipes in
Indonesia Russia | Dealers of steel pipes in Chennai | Exporters of steel pipes in Mumbai India | Exporters
of seamless pipes in Mumbai India | Dealers of MS and GI pipes in Chennai | Dealers of MS and GI pipes
in Saudi Arabia | Dealers of MS and GI pipes in Indonesia Russia | Dealers of MS and GI pipes in Saudi
Arabia | Dealers of seamless pipes in Chennai | Dealers of seamless pipes in Saudi Arabia | Dealers of
seamless pipes in Indonesia Russia | Dealers of seamless pipes in Saudi Arabia | Exporters of ERW Boiler
and Air Heater tubes in Mumbai India | Jindal Pipes Jindal Steel Jindal Tubes | Jindal Pipes Jindal Steel
Jindal Tubes Tubes | Exporters of MS ERW and GI pipes in Mumbai India | Jindal Pipes Jindal Steel
Jindal Tubes Pipe dealers in Chennai | Jindal Pipes Jindal Steel Jindal Tubes Pipe dealers in Saudi Arabia
| Jindal Pipes Jindal Steel Jindal Tubes Pipe dealers in Indonesia Russia | MSL pipe dealers in Saudi
Arabia | Exporters of ERW Boiler and Air Heater Tubes | Exporters of Steel Pipes | Exporters of seamless
pipes | Jindal Pipes Jindal Steel Jindal Tubes Pipe dealers in Saudi Arabia | Distributors of Jindal Pipes
Jindal Steel Jindal Tubes Pipes in Iran | Distributors of Jindal Pipes Jindal Steel Jindal Tubes Pipes in
Saudi Arabia | Distributors of Jindal Pipes Jindal Steel Jindal Tubes Pipes in Quatar Kuwait | Distributors
of Jindal Pipes Jindal Steel Jindal Tubes Pipes in Saudi Arabia | Distributors of Jindal Pipes Jindal Steel
Jindal Tubes Pipes in Mumbai India | Jindal Pipes Jindal Steel Jindal Tubes Pipe Dealers in Mumbai India
| Dealers of MS pipes in Iran | Dealers of MS pipes in Saudi Arabia | Dealers of MS pipes in Indonesia
Russia | Dealers of MS Pipes in Saudi Arabia | Exporters of MS pipes in Mumbai India | Dealers of GI
Pipes in Chennai | Dealers of GI pipes in Saudi Arabia | Dealers of GI pipes in Indonesia Russia | Dealers
of GI pipes in Saudi Arabia | Exporters of GI pipes in Mumbai India | Dealers of Galvanised pipes in
Chennai | Dealers of galvanised pipes in Saudi Arabia | Dealers of galvanised pipes in Indonesia Russia |
Dealers of galvanised pipes in Saudi Arabia | Exporters of galvanised pipes in Mumbai India
 MILD STEEL PIPES CONFIRM TO IS : 1239 (PART I) - 1979

Outside Light (A-Class) Thickness Medium (B-Class) Thickness Heavy (C-Class) Thickness
Nominal Bore
Diameter Weight Weight Weight

Inch mm Inch mm mm kg/mtr mm kg/mtr mm kg/mtr

1/8" 3 mm 0.406 10.32 1.80 0.361 2.00 0.407 2.65 0.493

1/4" 6 mm 0.532 13.49 1.80 0.517 2.35 0.650 2.90 0.769

3/8" 10 mm 0.872 17.10 1.80 0.674 2.35 0.852 2.90 1.02

1/2" 15 mm 0.844 21.43 2.00 0.952 2.65 1.122 3.25 1.45

3/4" 20 mm 1.094 27.20 2.35 1.410 2.65 1.580 3.25 1.90

1" 25 mm 1.312 33.80 2.65 2.010 3.25 2.440 4.05 2.97

1.1/4" 32 mm 1.656 42.90 2.65 2.580 3.25 3.140 4.05 3.84

1.1/2" 40 mm 1.906 48.40 2.90 3.250 3.25 3.610 4.05 4.43

2" 50 mm 2.375 60.30 2.90 4.110 3.65 5.100 4.47 6.17

2.1/2" 65 mm 3.004 76.20 3.25 5.840 3.65 6.610 4.47 7.90

3" 80 mm 3.500 88.90 3.25 6.810 4.05 8.470 4.85 10.1

100
4" 4.500 114.30 3.65 9.890 4.50 12.10 5.40 14.4
mm

125
5" 5.500 139.70 - - 4.85 16.20 5.40 17.8
mm

150
6" 6.500 165.10 - - 4.85 19.20 5.40 21.2
mm

BIG DIAMETER ERW PIPES CONFIRM TO IS 3589

NominalBor NominalBor NominalBor NominalBor NominalBor

Wall NominalBor NominalBor NominalBor
e 7" NB e 8" NB e 12" NB e 14" NB e 16" NB
Thicknes e 10" NB e 18" NB e 20" NB
193.7 mm 219.1 mm 323.7 mm 355.6 mm 406.4 mm
s 273 mm OD 457mm OD 508 mm OD
OD OD OD OD OD

mm Kg/mtr Kg/mtr Kg/mtr Kg/mtr Kg/mtr Kg/mtr Kg/mtr Kg/mtr

4.85 22.59 25.62 32.07 38.13 - - - -

5.20 24.17 27.43 34.34 40.85 - - - -

5.60 26.00 29.28 36.93 43.93 48.11 - -

6.00 27.88 31.53 39.50 47.02 51.49 61.00 69.00 -

6.35 29.34 33.28 41.73 49.67 54.43 62.35 70.50 78.50

7.01 32.77 36.76 46.43 55.45 61.82 69.04 - -

7.94 - 41.00 50.95 61.85 67.98 77.94 87.80 -

8.18 - 42.56 53.42 65.12 - - - -

9.53 - 51.50 60.24 73.75 81.21 93.13 105.00 117.00

12.70 - - - - 107.28 123.30 139.00 155.00

Tolerance on Thickness and Weight : as per IS 1239 The
MAXIMUM PERMISSIBLE PRESSURE AND TEMPERATE FOR TUBES
following manufacturing tolerance shall be permitted on
WITH STEEL COUPLINGS OR SCREWED AND SOCKETED JOINTS
the tubes and sockets.

Nominal Maximum Kg./cm2 Maximum

(a) Thickness
Bore mm Permissible PermissibleTempreature
Pressure 0C
(1) Butt welded +Not limited
N/mm2
Light tubes - 8 percent
Up to and
Medium and + Not Limited
Including 25 1.20 12.24 260
Heavy tubes
mm
- 10 percent
Over 25 mm
(2) Seamless +Not Limited
up to and
Tubes - 12.5 percent 1.03 10.50 260
Including 40
mm

Over 40 mm
(b) Weight :
up to and
0.86 8.77 260
Including 80
(1) Single tube (light series) +10 percent
mm
- 8 percent
Over 80 mm
(2) Single tube +10 percent
up to and
(medium & heavy Series) 0.69 7.04 260
Including
100 mm

0.83 8.77 177

Over 100 mm
up to and
0.69 7.04 171
Including
125 mm

Over 125 mm
up to and
0.50 5.10 160
Including
150 mm

For tubes fitted with appropriate flanges of suitably butt welded

together,
the Max, permissible pressure shall be 21.00 Kg/cm2 and Max.
permissible temp. 260 C
Equivalent Grades
ALLOY STEEL
Equivalent Grades
Internal Standard BS DIN IS EN SAE/AISI
EN18 530A40 37Cr4 40Cr1 EN18 5140
EN24 817M40 34CrNiMo6 40NiCr4Mo3 EN24 4340
EN19C 709M40 - 40Cr4Mo3 EN19C 4140,4142
EN19 709M40 42Cr4Mo2 40Cr4Mo3 EN19 4140,4142
EN18D 530A40 37Cr4 40Cr1 EN18D 5140
EN18C 530A40 37Cr4 40Cr1 EN18C 5140
EN353 815M17 - 15NiCr1Mo12 EN353 -
EN18A 530A40 37Cr4 40Cr1 EN18A 5140
EN354 820M17 - 15NIVCr1Mo15 EN354 4320
27C15 - 28Mn6 27C15 - 1527
20MnCr5 - 20MnCr5 20MnCr1 - -
20Mn2 150M28 - 20Mn2 EN14A 1524
16MnCr5 - 16MnCr5 17Mn1Cr95 - 5120
15Cr3 523A14 15Cr3 15Cr65 EN206 5015
FILESTEEL - - - - -
EN18B 530A40 37Cr4 40Cr1 EN18B 5140
SCM420 708M20 - - - -
SAE8620 805M20 - 20NiCrMo2 EN362 SAE8620

CARBON STEEL
Internal Equivalent Grades
Standard BS DIN IS EN SAE/AISI JIS
EN15B 150M36 36Mn5 37Mn2, 37C15 EN15B 1536 -
EN32B - CK15 C14 EN32B 1015,1016,1018 -
SAE1038 - CK38 - - 1038 -
EN43C - - C50 EN43C 1050 -
CK45 - CK45 45C8 1045 - -
EN9 070M55 CK55 C55 EN9 1055 -
35C8,
C35 - C35 - 1035 -
C35Mn75
EN42 - CK75 80C6 EN42 1074 -
EN42B - C67 65C6 EN42B 1065 -
EN43 080M50 C55 60C6 EN43 1055 -
EN43B 080A47 CK45 - EN43B 1045 -
SAE1541 150M36 36Mn7 37C15 EN15,15A SAE1541 SMn438
EN8 080A40 CK45 45C8 EN8 1040,1045 -
EN8A 080A40 CK45 45C8 EN8A 1040,1045 -
EN8B 080A40 CK45 45C8 45C8 1040,1045 -
EN8C 080A40 CK45 45C8 EN8C 1040,1045 -
EN8D 080A40 CK45 45C8 EN8D 1040,1045 -

HIGH CARBON STEEL

Equivalent Grades
Internal Standard
EN SAE/AISI JIS***
PC77 - 1075 SWRH77B
PC80 - 1080 SWRH82B
PC80CR - 1080 SWRH82B
PC270K - 1080 SWRH82B
PC270KCrV - 1080 SWRH82B
R30 EN5D 1030 SWRH32B
R35 - 1035 SWRH37B
R40 EN8 1040 SWRH42B
R45 EN43B 1045 SWRH47B
R50 - 1050 SWRH52B
R55 EN9 1055 SWRH57B
R60 EN43D 1060 SWRH62B
R65 EN42B 1065 SWRH67B
R70 - 1070 SWRH72B
R75 - 1075 SWRH77B, SUP3
R80 - 1080 SWRH82B
R80M - 1085 SWRH87B
R95 - 1090 3CD95A

SPRING STEEL
Internal Equivalent Grades
Standard BS DIN IS EN SAE/AISI JIS
60Si7 - 60Si7 60Si7 EN45A - -
SUP7 - 59Si7 - EN45A 9260 SUP7
SUP12V 685A57 54SiCr6 - - 9254 SUP12V
55Si7 - 55Si7 55Si7 EN45A - -
EN45 250A53 55Si7 55Si2Mn90 EN45 9255 -
65Si7 - 65Si7 - EN45A 9260 -
EN45A 250A58 - - EN45A 9260 -
50CrV4 735A51 50CrV4 50Cr4V2 EN47 6150 SUP10
SAE9254 - - - - 9254 -
SUP7N - - - - 9260 SUP7N
SUP11A - - - - 51B60 SUP11A
SUP9 - 55Cr5 - - 5155 SUP9
BEARING QUALITY STEEL
Equivalent Grades
Internal Standard
BS DIN IS EN SAE/AISI
SAE52100 534A99/535A99 100Cr6 103Cr1 EN31 SAE52100
EN31M 534A99/535A99 100Cr6 103Cr1 EN31M 52100
EN31 534A99/535A99 100Cr6 103Cr1 EN31 52100

COLD HEADING QUALITY STEEL - CHQ

Internal Equivalent Grades
Standard BS DIN IS EN SAE/AISI JIS
SAE1020CHQ 070M20 CK22 C20 EN 3A SAE1020 SWRCH20A
SAE1022CHQ - - - - SAE1022 -
SAE4140CHQ 709M40 42CrMo4 40Cr4Mo3 EN19 SAE4140 SCM440
SAE1018CHQ - H111 C-15Mn75 EN2C SAE1018 -
SAE1541CHQ 150M36 36Mn7 37C15 EN15,15A SAE1541 SMn438
15B41 - - - - 15B41 -
1045CHQ - CK45,C45 45C8,C45 - 1045 -
SAE1015CHQ - CK15 - EN32B SAE1015 -
1038CHQ - CK38 - - 1038 -
SAE1012CHQ 040A12 CK10 C7, C10 2A/1,2B SAE1012 SWRCH12A
15B25 - - 26C10BT - 15B25 -
SAE1010CHQ - CK10 C10 - SAE1010 -
10B21 - - 21C10BT - 10B21 -
SAE1008CHQ 040A04 C10 C5 2A,2A/1,2B SAE1008 SWRCH8A

FREE CUTTING STEEL

Internal Equivalent Grades
Standard BS DIN IS EN SAE/AISI JIS
EN15(AM) 216M36 - 40Mn15S12 ENI5(AM) 1137 -
EN1A 220Mo7 9SMn28 11C10S25 EN1A 1213 SUM22
EN1APB 220Mo7Pb 9SMnPb36 - EN1APB 12L14 SUM24L
EN8M 212M36 - 40C10S18 EN8M 1I46 -
SAE1146 - - 40C10S18 EN8M SAE1146 -

LOW CARBON STEEL

Internal Equivalent Grades
Standard BS DIN IS EN SAE/AISI JIS
LCCF 040A04 C10 CS 2A, 2A/1, 2B SAE1008 SWRCH8A
SAE1015 - CK15 - - SAE1015 -
SAE1012 040A12 CK10 C7, C10 2A/1, 2B SAE1012 SWRCH12A
SAE1010 - CK10 C10 - SAE1010 -
SAE1008 040A04 C10 C5 2A, 2A/1, 2B SAE1008 SWRCH8A
SAE1020 070M20 CK22 C20 EN 3A SAE1020 SWRCH20A
P12 - - - - - -
SAE1018 - CK15 C15Mn75 EN32B,EN32C SAE1018 -

MATERIAL CROSS REFERENCE LIST

CARBON STEEL
USA Japan Germany U. K. France Italy Spain Sweden China
W.-
AISI/SAE JIS DIN BS EN AFNOR UNI UNE SS GB
nr.
STKM 12A 4360 40 E 24-2
A570.36 1.0038 RSt.37-2 – – – 1311 15
STKM 12C C Ne
1015 – 1.0401 C15 080M15 – CC12 C15, C16 F.111 1350 15
1020 – 1.0402 C22 050A20 2C CC20 C20, C21 F.112 1450 20
F.2111
1213 SUM22 1.0715 9SMn28 230M07 1A S250 CF9SMn28 1912 Y15
11SMn28
12L13 SUM22L 1.0718 9SMnPb28 – – S250Pb CF9SMnPb28 11SMnPb28 1914 –
– – 1.0722 10SPb20 – – 10PbF2 CF10Pb20 10SPb20 – –
1215 – 1.0736 9SMn36 240M07 1B S300 CF9SMn36 12SMn35 – Y13
12L14 – 1.0737 9SMnPb36 – – S300Pb CF9SMnPb36 12SMnP35 1926 –
1015 S15C 1.1141 Ck15 080M15 32C XC12 C16 C15K 1370 15
1025 S25C 1.1158 Ck25 – – – – – – 25
4360 55
A572-60 – 1.890 StE380 – – FeE390KG – 2145 –
E
1035 – 1.0501 C35 060A35 – CC35 C35 F.113 1550 35
1045 – 1.0503 C45 080M46 – CC45 C45 F.114 1650 45
1140 – 1.0726 35S20 212M36 8M 35MF4 – F210G 1957 –
1039 – 1.1157 40Mn4 150M36 15 35M5 – – – 40Mn
1335 SMn438(H) 1.1167 36Mn5 – – 40M5 – 36Mn5 2120 35Mn2
1330 SCMn1 1.1170 28Mn6 150M28 14A 20M5 C28Mn – – 30Mn
1035 S35C 1.1183 Cf35 060A35 – XC38TS C36 – 1572 35Mn
1045 S45C 1.1191 Ck45 080M46 – XC42 C45 C45K 1672 Ck45
1050 S50C 1.1213 Cf53 060A52 – XC48TS C53 – 1674 50
1055 – 1.0535 C55 070M55 9 – C55 – 1655 55
1060 – 1.0601 C60 080A62 43D CC55 C60 – – 60
1055 S55C 1.1203 Ck55 070M55 – XC55 C50 C55K – 55
1060 S58C 1.1221 Ck60 080A62 43D XC60 C60 – 1678 60Mn
1095 – 1.1274 Ck101 060A96 – XC100 – F.5117 1870 –
W1 SK3 1.1545 C105W1 BW1A – Y105 C36KU F.5118 1880 –
W210 SUP4 1.1545 C105W1 BW2 – Y120 C120KU F.515 2900 –
इंटरनेट मानक

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”

Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 1239-1 (2004): Steel Tubes, Tubulars and Other Wrought

Steel Fittings, Part 1: Steel Tubes (BI-LINGUAL) [MTD 19:
Steel Tubes, Pipes abd Fittings]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
 vkbZ,l@IS 1239 (Hkkx@Part 1) : 2004
¼f}Hkk"kh@Bilingual½
Hkkjrh; ekud
bLikr dh ufy;k¡] ufydkdkj lkefxz;k¡ rFkk fiVok¡
bLikr dh vU; fQfVaxsa — fof'kf"V
Hkkx 1 bLikr dh ufy;k¡

¼ NBk iqujh{k.k ½

Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION
PART 1 STEEL TUBES

( Sixth Revision )

vkbZlh,l@ICS 77.140.75

© Hkk ek C;wjks 2009

Hkkjrh; ekud C;w j ks
ekud Hkou] 9 cgknq j 'kkg T+kQj ekxZ
ubZ fnYyh 110002

© BIS 2009
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

tqykbZ@July 2009 ewY; oxZ@Price Group 4

bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr] ,eVhMh 19

izkDdFku
;g Hkkjrh; ekud (Hkkx 1) (NBk iqujh{k.k) bLikr dh ufydk,¡] ikbi vkSj fiQfVax fo"k; lfefr }kjk vafre :i fn, x, elkSns
dks èkkfRod bathfu;jh foHkkx ifj"kn }kjk vuqeksfnr fd, tkus ds i'pkr~ Hkkjrh; ekud C;wjks }kjk xzg.k fd;k x;kA
bl ekud dk izFke izdk'ku 1958 esa gqvk rFkk rnuarj Øe'k% 1964] 1968] 1973] 1979 rFkk 1990 esa bldk iqujh{k.k fd;k
x;kA
bl iqujh{k.k esa fuEufyf[kr eq[; la'kksèku fd, x, gSa%
d) ikapos iqujh{k.k ls lacafèkr lHkh la'kksèku 'kkfey dj fy, x, gSaA
[k) lhoughu ufydkvksa (ysMy fo'ys"k.k) ds fy, jklk;fud la?kVu dks 'kkfey fd;k x;k gS rFkk osYMÑr ufy;ksa ds
fuekZ.k ds fy, vkbZ,l 10748 ^osYMÑr ufy;ksa rFkk ibiksa ds fy, rRi&osfYyr bLikr fLVªi* ;k vkbZ,l 513 ^dksYM
jksYM fuEu dkcZu bLikr 'khV rFkk fLVªi* dks 'kkfey fd;k x;k gSA
x) lHkh fu£n"V vo;oksa ds fy, lhoughu V~;wcksa ds mRikn fo'ys"k.k ds ekeys esa vuqer varj dks 'kkfey fd;k x;k gSA
?k) izo.kdksj Nksj okyh ufy;ksa dh vkiw£r ds izkoèkku dks 'kkfey dj fy;k x;k gSA

(rhljs doj ij tkjh)

Steel Tubes, Pipes and Fittings Sectional Committee, MTD 19

FOREWORD
This Indian Standard (Part 1) (Sixth Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical
Engineering Division Council.
This standard was first published in 1958 and subsequently revised in 1964, 1968, 1973, 1979 and 1990 respectively.
In this revision, the following main modifications have been made:
a) All the amendments on the fifth revision have been incorporated.
b) Chemical composition for seamless tubes (ladle analysis ) has been incorporated and for manufacturing
of welded tubes, IS 10748 ‘Hot-rolled steel strip for welded tubes and pipes’ or IS 513 ‘Cold rolled low
carbon steel sheets and strips’ have been included.
c) Permissible variation in case of product analysis of seamless tubes for all specified elements have been
incorporated.
d) Provision for supply of tubes with bevel end has been incorporated.

(Continued on third cover)

 AMENDMENT NO. 4 JUNE 2010
TO
IS 1239 (PART 1) : 2004 STEEL TUBES, TUBULARS AND
OTHER WROUGHT STEEL FITTINGS —
SPECIFICATION

PART 1 STEEL TUBES

( Sixth Revision )

(Page 5, clause 10.1.1) — Substitute the following for the existing

clause:

‘Each screwed tube shall be supplied with one socket conforming to IS 1239
(Part 2).’

(MTD 19)
Reprography Unit, BIS, New Delhi, India
 AMENDMENT NO. 3 MAY 2008
TO
IS 1239 (PART 1) : 2004 STEEL TUBES, TUBULARS
AND OTHER WROUGHT STEEL FITTINGS ― SPECIFICATION

( Sixth Revision )

(Page 2, clause 6.1.1, first sentence) ― Substitute the following for the existing:

‘Chemical composition of steel to be used for seamless steel tubes, shall comply with Table 1 in Ladle sample
analysis.’

(Page 3, clause 8.1.1) ― Add the following Note at the end:

‘NOTE ― Mass of plain end tubes is also applicable for threaded tube without socket.’

(Page 6, clause 17.3) ― Delete the ‘Note’.

(Page 6, clause 17.4) ― Add the following Note at the end:

‘NOTE ― Additional colour bands, as given in 17.2 to 17.4 may also be applied.’

(MTD 19)

Reprography Unit, BIS, New Delhi, India

 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

Hkkjrh; ekud
bLikr dh ufy;k¡] ufydkdkj lkefxz;k¡ rFkk fiVok¡
bLikr dh vU; fQfVaxsa — fof'kf"V
Hkkx 1 bLikr dh ufy;k¡

¼ NBk iqujh{k.k ½

Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION
PART 1 STEEL TUBES

( Sixth Revision )

1 SCOPE 1 fo"k; {ks=k

1.1 This standard (Part 1) covers the requirements for
welded and seamless plain end or screwed and socketed
steel tubes intended for use for water, non-hazardous
gas, air and steam. This standard is applicable to tubes
of size 6 mm nominal bore to 150 mm nominal bore.
1.2 Medium and heavy tubes only are recommended
for carrying steam services. The maximum permissible
pressure and temperatures for different sizes of tubes
are given in Annex A for guidance only.
2 REFERENCES
The following standards contain provisions, which
through reference in this text, constitute provisions of
this standard. At the time of publication, the editions
indicated were valid. All standards are subject to revision
and parties to agreements based on this standard are
encouraged to investigate the possibility of applying
the most recent editions of the standards indicated below:
IS No. Title
228 Method for chemical analysis of steels
513 : 1994 Cold-rolled low carbon steel sheets
and strips (fourth revision)
554 : 1999 Pipe threads where pressure-tight
joints are made on the threads —
Dimensions, tolerances and
designation (fourth revision)
1
1-1 bl ekud (Hkkx 1) esa ty] [krjkjfgr xSl] ok;q ,oa
Hkki ds fy, iz;ksx gsrq vk'kf;r osYMÑr rFkk lhoujfgr lkns
Nksj okyh ;k pwM+hnkj ,oa lkWdsV;qDr bLikr ufydkvksa dh
vis{kk,¡ nh xbZ gSaA
1-2 Hkki lsokvksa ds ogu ds fy, dsoy eè;e vkSj Hkkjh
ufydkvksa dh fliQkfj'k dh xbZ gSA fofHkUu vkdkjksa dh ufydkvkas
ds fy, vuqer vfèkdre nkc rFkk rkieku dsoy ekxZn'kZu
gsrq vuqcaèk ^d* esa fn, x, gSaA
2 la n HkZ
fuEufyf[kr ekudksa esa os izkoèkku lfUufgr gSa tks bl ikB esa
lanHkZ ds ekè;e ls bl ekud ds izkoèkkuksa dk la?kVu djrs gSaA
izdk'ku ds l;e fu£n"V laLdj.k oS| FksA lHkh ekud iqujh{k.k
ds vèkhu gSa rFkk bl ekud ij vkèkkfjr djkjksa ds i{kdkjksa
dks uhps fu£n"V ekudksa ds lokZfèkd uohu laLdj.kksa dks ykxw
djus dh laHkkouk dk irk yxkus ds fy, izksRlkfgr fd;k tkrk
gS%
vkbZ,l l- 'kh"kZd
228 bLikr dh jklk;fud fo'ys"k.k i¼fr
513 % 1994 dksYM jksYM fuEu dkcZu bLikr 'khVsa rFkk
ifV~V;k¡ (pkSFkk iqujh{k.k)
554 % 1999 ikbi dh pwfM+;k¡ tgk¡ pwfM+;ksa ij nkc dls
tksM+ yxk, tkrs gS — vk;ke] NwVsa rFkk
in uke (pkSFkk iqujh{k.k)
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

IS No. Title vkbZ,l l- 'kh"kZd

1239 Mild steel tubes, tubulars and other
(Part 2) : 1992 wrought steel fittings: Part 2 Mild
steel socket, tubulars and other
wrought steel pipe fittings (fourth
revision)
1387 : 1993 General requirements for the supply
of metallurgical materials (second
revision)
1608 : 1995 Mechanical testing of metals —
Tensile testing (second revision)
2328 : 1983 Method for flattening test on metallic
tubes (first revision)
2329 : 1985 Method for bend test on metallic
tubes (in full section) (firstrevision)
4711 : 1974 Methods for sampling of steel pipes,
tubes and fittings (first revision)
4736 : 1986 Hot dip zinc coatings on mild steel
tubes (first revision)
4740 : 1979 Code of practice for packaging of
steel tubes (first revision)
8999 : 1979 Gauging practice for pipe threads
where pressure tight joints are
required on the threads
10748 : 1995 Hot rolled steel strip for welded tubes
and pipes (first revision)
12278 : 1988 Method for ring tensile test on
metallic tubes
3 TERMINOLOGY
3.1 Black Tube
Tube as manufactured without any subsequent surface
treatment.
3.2 Nominal Bore
A size reference denoting the approximate bore of the
tube. For each size of tube, the outside diameter is fixed
by the corresponding screw thread dimensions of
IS 554 and therefore, the actual bore of each size of
tube will vary according to the thickness.
1239 e`nq bLikr ufy;k¡] ufydkdkj lkexzh rFkk
(Hkkx 2)% 1992 fiVok¡ bLikr dh vU; fiQfVax% Hkkx 2 e`nq
bLikr lkdsV] ufydkdkj lkexzh rFkk vU;
fiVok¡ bLikr ikbi fiQfVaXl (pkSFkk iqujh{k.k)
1387 % 1993 èkkfRod lkexzh dh vkiw£r ds fy, lkekU;
vis{kk,¡ (nwljk iqujh{k.k)
1608 % 1995 èkkrqvksa dk vfHk;kaf=kd ijh{k.k&ruu ijh{k.k
(nwljk iqujh{k.k)
2328 % 1993 èkkfRod ufydkvksa ij piVkus lacèa kh ijh{k.k
dh i¼fr (igyk iqujh{k.k)
2329 % 1985 èkkfRod ufydkvksa ij ueu ijh{k.k dh
i¼fr (iw.kZ vuqHkkx es)a (igyk iqujh{k.k)
4711 % 1974 bLikr dh ikbikas] ufydkvksa rFkk fiQfVaXl
ds izfrp;u dh i¼fr (igyk iqujh{k.k)
4736 % 1986 e`nq bLikr ufydkvksa ij xeZ fMi tLrk
ysiu (igyk iqujh{k.k)
4740 % 1979 bLikr ufydkvksa ds iSd fd, tkus dh
jhfr lafgrk (igyk iqujh{k.k)
8999 % 1979 ikbi dh pwfM+;ksa dk eki ysus dh jhfr
tgk¡ pwfM+;ksa ij nkc dls tksM+ vko'd gSa
10748 % 1995 osYMÑr ufydkvksa ,oa ikbiksa ds fy, rIr
osfYyr bLikr dh iV~Vh (igyk iqujh{k.k)
12278 % 1988 èkkfRod ufydkvksa ij fjax ruu ijh{k.k
dh i¼fr
3 ikfjHkkf"kd 'kCnkoyh
3-1 dkyh ufydk
;Fkkfu£er ufydk ftlij dksbZ lrg mipkj u fd;k x;k gksA
3-2 vfHkfgr cksj
ufydk dk yxHkx cksj bafxr djus okyk vkdkj lanHkZA izR;sd
vkdkj dh ufydk ds fy, cká O;kl dk fu|kZj.k vkbZ,l 554
esa nh xbZ ln`'k pwM+h ekikas ds vuqlkj fd;k tkrk gS rFkk
blfy, izR;sd vkdkj dh ufydk dk okLrfod cksj mldh
eksVkbZ ds vuqlkj gksxkA

3.3 Plain End

3-3 lknk Nksj
The end of the tubes shall be finished clean. ufydkvksa ds fljksa dh liQkbZ iwoZd vafre :i fn;k tk,xkA

3.4 Bevel End 3-4 csoy (ço.kdks.k) Nksj

The finished tube end shall be with a specified angle
and root face as given in Fig. 1.
3.5 Tube, Pipe
A long, hollow, open-ended object of circular or other
cross-section. The term tube is synonymous with the
term pipe.
ufydk dk vafre :i fn;k x;k Nksj vkÑfr 1 eas ;Fkk fn,
x, fofu£"V dks.k rFkk vkèkkj iQyd okyk gksxkA
3-5 ufydk] ikbi
xksy ;k vU; varizZLFk dkV okyh yEch] [kks[kyh] nksuksa vksj
ls [kqys Nksjksa okyh oLrqA 'kCn ^V~;wc* ikbi 'kCn dk i;kZ;
gSA

2

0-8 fe-eh- (U;w u re) 0-8 fe-eh- (U;w u re)
vkÑfr 1 30° izo.kdks.k okyk ufydk dk Nksj
FIG. 1 TUBE END WITH 30° BEVELLING
3.6 Socket
The screwed coupling utilized in joining the tubes
together.
NOTE — The term socket is synonymous with the term
coupler.
3.7 Length
3.7.1 Random Length
Normal manufacturing lengths, which may vary over a
wide range; alternatively, a length range may be agreed
to between the purchaser and the manufacturer.
3.7.2 Exact Length of Screwed and Socketed Tube
The length of the tube exclusive of the socket.
3.7.3 Length of Screwed and Socketed Tube
The length of the tube inclusive of the socket on one
end with handling tight.
NOTE — Handling tight means that the socket is so tight
fitted that it should not fall down during handling or transit.
4 DESIGNATION
Steel tubes covered by this standard shall be
designated by their nominal bore and shall be further
classified as light, medium and heavy depending on
the wall thickness; and screwed and socketed or plain-
end/bevel-end to denote end condition, and black or
galvanized to denote surface condition.
5 SUPPLY OF MATERIALS
General requirements relating to the supply of steel
tubes shall conform to IS 1387.
3
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
3-6 lkds V
ufydkvksa dks ,d lkFk tksM+us ds fy, iz;qDr fd;k tkus okyk
pwM+hnkj ;qXedA
fVIi.kh — 'kCn lkdsV 'kCn ;qXed dk i;kZ; gSA
3-7 yEckbZ
3-7-1 ;kn`fPNd yEckbZ
lkekU; mRiknu yEckb;k¡ ftuesa O;kid varj gks ldrk gS
oSdfYid :i ls yEckbZ lhek Øsrk rFkk fuekZrk ds chp ;Fkk
lEer yEckbZ gksxhA
3-7-2 pwM+hnkj rFkk lkdsV ;qDr ufydk dh okLrfod yEckbZ
lkdsV ds fcuk ufydk dh yEckbZA
3-7-3 pwM+hnkj rFkk lkdsV;qDr ufydk dh yEckbZ
,d Nksj ij dldj yxs lkWdsV lfgr ufydk dh yEckbZ
fVIi.kh — dldj yxs lkdsV dk vFkZ gS fd lkdsV bl izdkj dldj
yxk gks fd og izgLru ;k ekxZLFk gksus ds nkSjku uhps u fxjsA
4 inuke
bl ekud esa 'kkfey bLikr ufydkvksa dks muds vfHkfgr cksj
}kjk uke fn;k tk,xk rFkk fHkfÙk dh eksVkbZ ds vkèkkj ij mUgsa
vkxs gydk] eè;e vkSj Hkkjh dh Jsf.k;ksa esa rFkk Nksj dh
voLFkk n'kkZus ds fy, pwMh+ nkj ;k lkdsV;qDr vFkok lkns@ço.k
dks.k Nksj okyh rFkk lrg voLFkk dks fu£n"V djus ds fy,
dkyh ;k tLrkÑr ds :i esa Js.khÑr fd;k tk,xkA
5 lkexzh dh vkiw£r
bLikr ufydkvksa dh iw£r ls lacafèkr lkekU; vis{kk,¡
vkbZ ,l 1387 ds vuq:i gksaxhA
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

6 MANUFACTURE 6 fuekZ.k
6.1 Seamless steel tube shall be made from tested 6-1 lhoujfgr ufydk dk fuekZ.k fdlh vuqeksfnr izfØ;k
quality steel manufactured by any approved process }kjk fu£er ijhf{kr xq.krk okys bLikr ls fd;k tk,xk rFkk bls
and shall be fully killed. iw.kZr% e`r fd;k tk,xkA
6.1.1 Chemical composition of the steel shall comply 6-1-1 bLikr dk jklk;fud la?kVu ysMy uewuk fo'ys"k.k esa
with Table 1 in Ladle Sample analysis.
lkj.kh 1 ds vuq:i gksxkA
Table 1 Chemical Composition (Ladle Analysis)
lkj.kh 1 jklk;fud la?kVd (ysMy fo'ys"k.k)
Percent, Max
iz f r'kr] vfèkdre
Carbon Manganese Sulphur Phosphorus
(1) (2) (3) (4) dkcZu eSaxuht lYiQj iQkLiQksjl
(1) (2) (3) (4)
0.20 1.30 0.040 0.040
0.20 1.30 0.040 0.040

6.2 The welded tubes shall be manufactured from hot-
rolled steel strip for welded tubes and pipes conforming
to IS 10748 or Cold-rolled low carbon steel sheets and
strips conforming to IS 513.
6.3 Steel tubes shall be manufactured through one of
the following processes:
a) Hot finished seamless (HFS);
b) Cold finished seamless (CDS);
c) Hot finished welded (HFW); and
d) Electric resistance welded or high frequency
induction welded (ERW or HFIW).
NOTE — Tubes made by manual welding are not covered
by this specification.
6.4 Light, medium and heavy tubes shall be either
welded or seamless as agreed to between the purchaser
and the manufacturer.
6.5 For welded tubes, the height of the internal weld fin
shall not be greater than 60 percent of the specified
wall thickness.
6.6 All electric wired tubes used for steam services
shall be normalized. Only medium and heavy class of
tube shall normally be used for steam services.
NOTE — HFS and HFW tubes need not be normalized.
7 CHEMICAL COMPOSITION
7.1 The analysis of steel shall be carried out either by
the method specified in IS 228 and its relevant parts or
any other established instrumental/chemical methods.
In case of dispute the procedure given in IS 228 and its
relevant parts shall be the referee method. However,
where method is not given in IS 228 and its relevant
parts, the referee method shall be as agreed to between
the purchaser and the manufacturer.
7.1.1 Product Analysis
If so agreed between the purchaser and the
4
6-2 osYMd`r ufydkvksa dk fuekZ.k vkbZ,l 10748 ds vuq:i
osYMd`r ufydkvksa rFkk ikbiksa ds fy, rIr osfYyr dh xbZ
bLikr iV~Vh vFkok vkbZ,l 513 ds vuq:i 'khr&jksy dh xbZ
fuEu dkcZu bLikr 'khVksa ls fd;k tk,xkA
6-3 bLikr ufydkvkas dk fuekZ.k fuEu esa ls fdlh ,d izfØ;k
}kjk fd;k tk,xk%
d) rRi rS;kj lhou jfgr (,p,iQ,l)_
[k) 'khr rS;kj lohu jfgr (lhMh,l)_
x) r`Ir rS;kj osYMÑr (,p,iQMCY;w)_ rFkk
?k) fo|qr izfrjksèkd osYMÑr vFkok mPp vko`fÙk izsj.k
osYMÑr (bZvkjMCY;w ;k ,p,iQvkbZMCY;w)A
fVIi.kh — gLr osfYMax }kjk fu£er ufydka, bl fof'k"V esa ufydkax
'kkfey ugha gSaA
6-4 gYdh] eè;e rFkk Hkkjh ufy;k¡ Øsrk rFkk fuekZrk ds chp gqbZ
lgefr ds vuqlkj ;k rks osYMÑr gksxa h vFkok lhoujfgr gksxa hA
6-5 osYMÑr ufydkvksa ds fy,] vkarfjd osYM fiQu dh
m¡QpkbZ fu£n"V fHkfÙk eksVkbZ ds 60 izfr'kr ls vfèkd ugha gksxhA
6-6 Hkki lsokvksa ds fy, iz;qDr dh tkus okyh lHkh fo|qr
osYMÑr ufy;k¡ izlkekU;Ñr gksaxhA Hkki lsokvksa ds fy,
lkekU;r% dsoy eè;e rFkk Hkkjh Js.kh dh ufydk dk gh
bLrseky fd;k tk,xkA
fVIi.kh μ ,p,iQl rFkk ,p,iQMCY;w ufydkvksa dks izlkekU;Ñr
fd;k tkuk vko';d ugha gSA
7 jklk;fud la?kVu
7-1 bLikr dk fo'ys"k.k vkbZ,l 228 rFkk blds laxr Hkkxksa esa
fu£n"V i¼fr }kjk ;k fdlh vU; LFkkfir ;k¡f=kd@jklk;fud i¼fr
}kjk fd;k tk,xkA fookn ds ekeys esa vkbZ,l 228 rFkk blds laxr
Hkkxksa esa nh xbZ izfØ;kfofèk lanHkZ i¼fr gksxhA rFkkfi tgk¡ vkbZ,l
228 rFkk blds laxr Hkkxksa esa i¼fr ugha nh xbZ gS ogk¡ lanHkZ i¼fr
Øsrk rFkk fuekZrk ds chp ;Fkk lEer i¼fr gksxhA
7-1-1 mRikn fo'ys"k.k
;fn Øsrk rFkk fuekZrk ds chp ,slh lgefr gks rks mRikn
 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

manufacturer, the product analysis may be carried out. fo'ys"k.k fd;k tk ldrk gSA mRikn fo'ys"k.k ds ekeys esa
Maximum permissible variations in the case of product lkj.kh 1 esa fu£n"V vfèkdre lhekvksa dh rqyuk esa vfèkdre
analysis over the maximum limits specified in Table 1 vuqer varj lkj.kh 2 esa fn, x, vuqlkj gksxkA
shall be as given in Table 2.
Table 2 Permissible Variation for Product Analysis lkj.kh 2 mRikn fo'ys"k.k ds fy, vuqer varj
(Clause 7.1.1) ([kaM 7-1-1)
SI No. Content Variation Over Specified Limit Ø-la- fo"k; oLrq fu£n"V iz f r'kr lhek dh rq y uk
Percent, Max esa varj] vfèkdre
(1) (2) (3) (1) (2) (3)
i) Carbon 0.02 i) dkcZu 0-02
ii) Manganese 0.04 ii) eSxa uht 0-04
iii) Sulphur 0.005 iii) lYiQj 0-005
iv) Phosphorus 0.005
iv) iQkLiQksjl 0-005
NOTE — In case of welded tubes, product analysis shall not fVIi.kh — osYMÑr ufydkvksa ds ekeys esa mRikn fo'ys"k.k fjfeax bLikr ij
be applicable to rimming steel.
iz;ksT; ugha gksxkA

8 DIMENSIONS 8 vk;ke
8.1 The dimensions and nominal mass of tubes shall 8-1 ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj [kaM 9 esa vuqer
be in accordance with Tables 3, 4 and 5 subject to the NwVksa ds vèkhu lkj.kh 3] 4 rFkk 5 ds vuqlkj gksxkA
tolerances permitted in 9.
lkj.kh 3 gydh bLikr dh ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj
([kaM 8-1 rFkk 10-1-1-1)
vfHkfgr ckg~; O;kl eksVkbZ ufydk dk Hkkj
cksj vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.1 9.7 1.8 0.360 0.363
8 13.6 13.2 1.8 0.515 0.519
10 17.1 16.7 1.8 0.670 0.676
15 21.4 21.0 2.0 0.947 0.956
20 26.9 26.4 2.3 1.38 1.39
25 33.8 33.2 2.6 1.98 2.00
32 42.5 41.9 2.6 2.54 2.57
40 48.4 47.8 2.9 3.23 3.27
50 60.2 59.6 2.9 4.08 4.15
65 76.0 75.2 3.2 5.71 5.83
80 88.7 87.9 3 .2 6.72 6.89
100 113.9 113.0 3.6 9.75 10.0

Table 3 Dimensions and Nominal Mass of Steel Tubes

(Clauses 8.1 and 10.1.1.1)
Nominal Outside Diameter Thickness Mass of Tube
Bore
Maximum Minimum Plain End Screwed and Socketed
mm mm mm mm kg/m kg/m
(1) (2) (3) (4) (5) (6)
6 10.1 9.7 1.8 0.360 0.363
8 13.6 13.2 1.8 0.515 0.519
10 17.1 16.7 1.8 0.670 0.676
15 21.4 21.0 2.0 0.947 0.956
20 26.9 26.4 2.3 1.38 1.39
25 33.8 33.2 2.6 1.98 2.00
32 42.5 41.9 2.6 2.54 2.57
40 48.4 47.8 2.9 3.23 3.27
50 60.2 59.6 2.9 4.08 4.15
65 76.0 75.2 3.2 5.71 5.83
80 88.7 87.9 3 .2 6.72 6.89
100 113.9 113.0 3.6 9.75 10.0

5
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

8.1.1 Thickness and mass mentioned in Tables 3, 4 8-1-1 lkj.kh 3] 4 rFkk 5 esa mfYyf[kr eksVkbzZ rFkk Hkkj
and 5 are applicable to both black and galvanized dkyh rFkk tLrkÑr nksuksa izdkj dh ufydkvksa ij iz;ksT;
tubes. gksxkA

lkj.kh 4 eè;e bLikr ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj

([kaM 8-1)
vfHkfgr ckg~; O;kl eksVkbZ ufydk dk Hkkj
cksj
vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.6 9.8 2.0 0.404 0.407
8 14.0 13.2 2.3 0.641 0.645
10 17.5 16.7 2.3 0.839 0.845
15 21.8 21.0 2.6 1.21 1.22
20 27.3 26.5 2.6 l.56 1.57
25 34.2 33.3 3.2 2.41 2.43
32 42.9 42.0 3.2 3.10 3.13
40 48.8 47.9 3.2 3.56 3.60
50 60.8 59.7 3.6 5.03 5.10
65 76.6 75.3 3.6 6.42 6.54
80 89.5 88.0 4.0 8.36 8.53
100 115.0 113.1 4.5 12.20 12.50
125 140.8 138.5 4.8 15.90 16.40
150 166.5 163.9 4.8 18.90 19.50

Table 4 Dimensions and Nominal Mass of Steel Tubes — Medium

(Clause 8.1)
Nominal Outside Diameter Thickness Mass of Tube
Bore
Maximum Minimum Plain End Screwed and Socketed
mm mm mm mm kg/m kg/m
(1) (2) (3) (4) (5) (6)
6 10.6 9.8 2.0 0.404 0.407
8 14.0 13.2 2.3 0.641 0.645
10 17.5 16.7 2.3 0.839 0.845
15 21.8 21.0 2.6 1.21 1.22
20 27.3 26.5 2.6 l.56 1.57
25 34.2 33.3 3.2 2.41 2.43
32 42.9 42.0 3.2 3.10 3.13
40 48.8 47.9 3.2 3.56 3.60
50 60.8 59.7 3.6 5.03 5.10
65 76.6 75.3 3.6 6.42 6.54
80 89.5 88.0 4.0 8.36 8.53
100 115.0 113.1 4.5 12.2 12.5
125 140.8 138.5 4.8 15.9 16.4
150 166.5 163.9 4.8 18.9 19.5

6
 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

9 TOLERANCES ON THICKNESS AND MASS 9 eksVkbZ rFkk Hkkj lacaèkh NwVsa

9.1 The following manufacturing tolerances shall be 9-1 ufydkvksa rFkk lkdsVksa ds lacaèk esa fuEufyf[kr mRiknu
permitted on the tubes and sockets: NwVsa vuqer dh tk,axh%
a) Thickness: d) eksVkbZ%
1) Welded tubes: 1) osYMd`r ufy;k¡%
Light tubes + not limited gydh ufy;k¡ + dksbZ lhek ugha
– 8 percent – 8 izfr'kr
Medium and heavy + not limited eè;e rFkk Hkkjh ufy;k¡ + dksbZ lhek ugha
tubes – 10 percent
– 10 izfr'kr
2) Seamless tubes + not limited
2) lhou jfgr ufy;k¡ + dksbZ lhek ugha
– 12.5 percent
– 12-5 izfr'kr
b) Mass:
[k) Hkkj%
1) Single tube (light + 10 percent 1) ,dy ufydk + 10 izfr'kr
series) – 8 percent (gydh J`a[kyk) – 8 izfr'kr
2) Single tube (medium ± 10 percent 2) ,dy ufydk (eè;e ± 10 izfr'kr
and heavy series)
rFkk Hkkjh J`a[kyk)
3) For quantities per load + 7.5 percent
3) izfr 10 Vu Hkkj okyh + 7-5 izfr'kr
of 10 tonnes, Min – 5 percent
(light series) izek=kkvksa ds fy, U;wure – 5 izfr'kr
4) For quantities per load ± 7.5 percent (gydh J`a[kyk)
of 10 tonnes, Min 4) izfr 10 Vu Hkkj okyh ± 7-5 izfr'kr
(medium and heavy izek=kkvksa ds fy, U;wure
series) (eè;e rFkk Hkkjh J`a[kyk)
NOTE — For the purpose of minimum weighment of 10 fVIi.kh — 10 Vu ds lewg ds U;wure Hkkj ds iz;kstukFkZ] Hkkj rksy
tonnes lot, the weighment may be done in convenient lots
fuekZrk osQ fodYi ij lqfo/ktud lewgksa esa fd;k tk ldrk gSA
at the option of the manufacturer.

10 JOINTS
10.1 All screwed tubes shall be supplied with pipe
threads conforming to IS 554. Gauging in accordance
with IS 8999 shall be considered as an adequate test
for conformity of threads of IS 554.
10.1.1 Unless specified otherwise, tubes shall be
supplied screwed with taper threads and fitted with one
socket having parallel thread. The socket shall conform
to all requirements (except 6.4) of IS 1239 (Part 2).
10.1.1.1 In case of light tubes the application of taper
pipe threads may be modified by permitting the outside
diameter of the tubes to be within the limits shown in col
2 and 3 of Table 3. Where the tube approaches the lower
limit of outside diameter, some incomplete threads
(perfect at root and imperfect at the crest) may be expected
from and beyond the gauge plane. Such incomplete
threads, shall not be regarded as justification for rejection
of the tubes. Also the minimum length of threads in light
tubes shall be 80 percent of that specified in IS 554.
10.2 The plain end pipes shall be supplied with square
cut. However, bevel end may also be supplied on mutual
agreement between the purchaser and the manufacturer
(see Fig. 1).
7
10 tks M +
10-1 lHkh pwM+hnkj ufydkvksa dh vkiw£r vkbZ,l 554 ds
vuq:i ikbi pwfM+;ksa ds lkFk dh tk,xhA vkbZ,l 554 dh
pwfM+;ksa dh vuq:irk ds fy, vkbZ,l 8999 ds vuqlkj
ekikadu dks i;kZIr ijh{k.k ekuk tk,xkA
10-1-1 ;fn vU;Fkk fu£n"V u fd;k x;k gks] rks ufydkvksa dh
vkiw£r xkonqe pwfM+;ksa lfgr rFkk lekukarj pwM+h okys ,d
lkdsV ds lkFk fiQV djds dh tk,xhA lkdsV vkbZ,l 1239
(Hkkx 2) dh lHkh vis{kkvksa (flok, 6-4
6-4) ds vuq:i gksxkA
10-1-1-1 gydh ufydkvksa ds ekeys esa] ufydkvksa ds cká
O;kl dks lkj.kh 3 ds dkye 2 rFkk 3 eas n'kkZ;h xbZ lhekvksa
ds Hkhrj gksus dh vuqefr nsdj xkonqe ikbi pwfM;k¡ ds
vuqiz;ksx esa la'kksèku fd;k tk ldrk gSA tgk¡ ufydk cká
O;kl dh fuEure lhek ds yxHkx lfUudV gks] ogk¡ xst lrg
ls rFkk mlls vkxs dqN viw.kZ pwfM+;ksa (ewy ij iw.kZ rFkk 'kh"kZ
ij vèkwjh) gksuk laHkkfor gS] ,slh viw.kZ pwfM;ksa ds vkèkkj ij
ufydkvkas dks vLohdkj djuk ;qfDrlaxr ugha ekuk tk,xkA
lkFk gh gYdh ufydkvksa esa pwfM+;ksa dh U;wure yEckbZ vkbZ,l
554 esa fu£n"V yEckbZ dk 80 izfr'kr gksxhA
10-2 lkns Nksj okyh ikbiksa dks oxkZdkj dVko fn;k tk,xkA rFkkfi
Øsrk rFkk fuekZrk ds chp ikjLifjd lgefr gksus ij izo.k dks.k
Nksj okyh ikbisa Hkh vkiwfjr dh tk ldrh gSAa (ns[kasa vkÑfr 1)A
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

lkj.kh 5 Hkkjh bLikr ufydkvksa ds vk;ke rFkk vfHkfgr Hkkj

([kaM 8-1 vkSj 8-1-1)
vfHfgr cksj ckg~; O;kl eksVkbZ ufydk dk Hkkj
vf/dre U;wure lknk Nksj pwM+hnkj rFkk lkdsV;qDr
fe-eh- fe-eh- fe-eh- fe-eh- fdyksxzke@eh- fdyksxzke@eh-
(1) (2) (3) (4) (5) (6)
6 10.5 9.8 2.6 0.487 0.490
8 14.0 13.2 2.9 0.765 0.769
10 17.5 16.7 2.9 1.02 1.03
15 21.8 21.0 3.2 1.44 1.45
20 27.3 26.5 3.2 1.87 1.88
25 34.2 33.3 4.0 2.93 2.95
32 42.9 42.0 4.0 3.79 3.82
40 48.8 47.9 4.0 4.37 4.41
50 60.8 59.7 4.5 6.19 6.26
65 76.6 75.3 4.5 7.93 8.05
80 89.5 88.0 4.8 9.90 10.10
100 115.0 113.1 5.4 14.50 14.80
125 140.8 138.5 5.4 17.90 18.40
150 166.5 163.9 5.4 21.30 21.90

Table 5 Dimensions and Nominal Mass of Steel Tubes — Heavy

(Clauses 8.1 and 8.1.1)

Nominal Outside Diameter Thickness Mass of Tube

Bore
Maximum Minimum Plain End Screwed and Socketed
mm mm mm mm kg/m kg/m
(1) (2) (3) (4) (5) (6)
6 10.5 9.8 2.6 0.487 0.490
8 14.0 13.2 2.9 0.765 0.769
10 17.5 16.7 2.9 1.02 1.03
15 21.8 21.0 3.2 1.44 1.45
20 27.3 26.5 3.2 1.87 1.88
25 34.2 33.3 4.0 2.93 2.95
32 42.9 42.0 4.0 3.79 3.82
40 48.8 47.9 4.0 4.37 4.41
50 60.8 59.7 4.5 6.19 6.26
65 76.6 75.3 4.5 7.93 8.05
80 89.5 88.0 4.8 9.90 10.10
100 115.0 113.1 5.4 14.50 14.80
125 140.8 138.5 5.4 17.90 18.40
150 166.5 163.9 5.4 21.30 21.90

11 LENGTHS 11 yEckbZ
Following tolerances shall be applied on lengths of ufydkvksa dh yEckbZ ds lacaèk esa fuEufyf[kr NwVsa iz;ksT; dh
tubes. tk,axhA
11.1 Random Length
11.1 ;kn` f PNd yEckbZ
4 to 7 m, unless otherwise specified includes one socket
for screwed and socketed tubes.
4 ls 7 ehVj] tc rd fd vU;Fkk fu£n"V u fd;k x;k gksA blesa
pwMh+ nkj rFkk lkWdVs ;qDr ufydkvksa ds fy, ,d lkdsV 'kkfey gSA

8

11.1.1 For orders of over 150 m of any one size of tube,
it shall be permissible to supply short random lengths
from 2 to 4 m provided that the number of such length
does not exceed 5 percent of the total number of lengths
for sizes below 65 mm nominal bore and above, 7.5
percent of such short random length shall be permitted.
In addition, it shall be permissible for two lengths to be
joined together to make a random length, provided that
the number of such joint lengths does not exceed 5
percent of the total number of lengths for sizes below
65 mm nominal bore and 7.5 percent of the total number
of lengths for sizes 65 mm and above.
11.2 Exact Length
Unless otherwise agreed to between the manufacturer
and the purchaser, where exact lengths are specified,
either for screwed and socketed tubes or for plain-end
tubes each tube shall be within +− 60 mm of the specified
length.
11.3 Approximate Length
When approximate lengths are required, either for
screwed and socketed tubes or for plain end tubes,
each tube shall be within ±150 mm of the specified
length.
12 GALVANIZING
12.1 Where tubes are required to be galvanized, the
zinc coating on the tubes shall be in accordance with
IS 4736.
12.2 Tubes, which are to be screwed, shall be galvanized
before screwing.
13 LEAK PROOF TEST
13.1 Each tube shall be tested for leak tightness as an
in-process test at manufacturer’s works either by
hydrostatic test or alternatively by Eddy current test,
in accordance with Annex B.
13.1.1 Hydrostatic test shall be carried out at a
pressuring of 5 MPa and the same maintained for at
least 3 and shall not show any leakage in the pipe.
NOTE — The choice of test is at the discretion of the
manufacturer.
14 TEST ON TUBES
Following tests shall be conducted by the manufacturer
on tubes.
14.1 The tensile strength shall be at least 320 MPa (320
N/mm2). The test shall be carried out on full section or
strip cut from the selected tubes in accordance with
IS 1608 and IS 12278.
9
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
11-1-1 fdlh ,d vkdkj dh ufydk ds 150 ehVj ls vfèkd
dh vkiw£r djus ds vkns'kksa ds fy, 2 ls 4 ehVj dh NksVh ;kn`fPNd
yEckbZ okyh ufydkvksa dh vkiw£r djus dh vuqefr gksxh c'krsZ
fd 65 fe-eh- ls de ds vfHkfgr ifjosèk okys vkdkjksa ds fy, bl
izdkj dh yEckbZ oky VqdMs+ dh la[;k dqN yEckbZ la[;k ds 5
izfr'kr ls vfèkd u gks rFkk 65 fe-eh- ls vfèkd ds vfHkfgr
ifjosèk ds fy, NksVh ;kn`fPNd yEckbZ oky ,sls 7-5 izfr'kr VqdMksa
dh vuqefr nh tk,xhA blds vfrfjDr] dksbZ ;kn`fPNd yEckbZ
izkIr djus ds fy, nks VqdM+kas dks tksMu+ s dh vuqefr gksxh c'krsZ fd
tksMk+ as okyh ,slh yEckbZ dh la[;k 65 fe-eh- ds vfHkfgr ifjosèk
ls de okys vkdkjksa ds fy, yEckbZ dh dqy la[;k ds 5 izfr'kr
ls rFkk 65 fe-eh- ,oa mlls vfèkd ds vkdkjksa ds fy, yEckbZ dh
dqy la[;k ds 7-5 izfr'kr ls vfèkd u gksA
11-2 okLrfod yEckbZ
tc rd fuekZrk ,oa Øsrk ds chp vU;Fkk lgefr u gqbZ gks]
ogk¡ pwM+hnkj rFkk lkdsV;qDr ufydkvksa ds fy, ;k lkjs Nksj
okyh ufydkvksa ds fy, okLrfod yEckbZ fu£n"V gksus dh
fLFkfr esa izR;sd ufydk fu£n"V yxHkx fe-eh- ds Hkhrj gksxhA
11-3 vuqekfur yEckbZ
tgk¡ pwM+hnkj rFkk lkdsV;qDr ufydkvksa ds fy, ;k lkns Nksj
okyh ufydkvksa ds fy, vuqekfur yEckb;k¡ visf{kr gSa] ogk¡
izR;sd ufydk fu£n"V yEckbZ ds ±150 fe-eh- ds Hkhrj gksxhA
12 tLrhdj.k
12-1 tgk¡ ufydkvksa ij tLrk p<+kuk vko';d gS ogk¡ ufydkvksa
ij tLrk ysiu vkbZ,l 4736 ds vuqlkj fd;k tk,xkA
12-2 ftu ufydkvksa ij pwfM+;k¡ cukbZ tkuh gSa] mudh pwfM+;k¡
cukus ls igys mudk tLrhdj.k dj fy;k tk,xkA
13 fjlko jksèkh ijh{k.k
13-1 izR;sd ufydk dk vuqcaèk [k ds vuqlkj fuekZrk ds
dkj[kkus esa ;k rks gkbMªksLVsfVd (tyLFkSfrd) ijh{k.k }kjk
vFkok oSdfYid :i ls varj èkkjk ijh{k.k }kjk fjlko dlko
ds fy, var% izfØ;k ijh{k.k fd;k tk,xkA
13-1-1 tyLFkSfrd ijh{k.k 5 ,eih, ds nkc ij rFkk de ls
de 3 lSdsaM rd mls cuk, j[kdj fd;k tk,xk rFkk bl
nkSjku ikbi esa dksbZ fjlko ugha gksuk pkfg,A
fVIi.kh — ijh{k.k dk p;u fuekZrk ds foosdkuqlkj fd;k tk,xkA
14 ufy;ksa ij ijh{k.k
fuekZrk }kjk ufydkvksa ij fuEufyf[kr ijh{k.k fd, tk,axsA
14-1 ruu {kerk de ls de 320 ,eih, (320 N/mm2)
gksxhA ijh{k.k vkbZ,l 1608 rFkk 12278 ds vuqlkj p;fur
ufydkvksa dh iw.kZ yEckbZ ij ;k muls dkVh xbZ iV~Vh ij fd;k
tk,xkA
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
NOTES
1 For welded tubes, the strip tensile test specimen shall not
contain the weld.
2 For galvanized tubes, zinc coating may be removed by
stripping prior to tensile test.
14.1.1 The elongation percent on a gauge length of
5.65 So , where So is the original cross-sectional area
of the test specimen, shall be as follows:
Nominal Bore Elongation
Percent, Min
a) For steam services for all sizes 20
b) For other services:
1) Up to and including 25 mm 12
2) Over 25 mm up to and 20
including 150 mm
14.2 Bend Test on Tubes Up to and Including 50 mm
Nominal Bore
When tested in accordance with IS 2329 the tubes shall
be capable of withstanding the bend test without
showing any signs of fracture or failure. Welded tubes
shall be bent with the weld at 90° to the plane of bending.
The tubes shall not be filled for this test.
14.2.1 Ungalvanized tubes shall be capable of being
bent cold without cracking through 180° round a former
having a radius at the bottom of groove in the plane of
bending, equal to at least six times the outside diameter
of the tube.
14.2.2 Galvanized tubes shall be capable of being bent
cold, without cracking of the steel, through 90° round
a former having a radius at the bottom of the groove
equal to at least eight times the outside diameter of the
tubes.
14.3 Flattening Test on Tubes Above 50 mm Nominal
Bore
Rings not less than 40 mm in length cut from the ends
of the selected tubes shall be flattened cold between
parallel plates with the weld, if any at 90° (point of
maximum bending) in accordance with IS 2328. No
opening shall occur by fracture in the weld area until
the distance between the plates is less than 75 percent
of the original outside diameter of the tube and no
cracks or breaks in the metal elsewhere than in the weld
shall occur until the distance between the plates is less
than 60 percent of the original outside diameter.
NOTE — Slight premature cracking at the edges would not
be deemed to affect compliance with this standard.
14.3.1 The test rings may have the inner and outer
edges rounded.
10
fVIi.kh;k¡
1 osYMÑr ufydkvksa ds fy, iV~Vh ruu ijh{k.k uewus esa tksM+ (osYM)
ugha gksxkA
2 tLrkÑr ufydkvksa ds fy, ruu ijh{k.k ds iwoZ iVV~h dkVdj muds
mQij ls tLrs dk ysi gVk fn;k tk,XkkA
14-1-1 5.65 So eki dh yEckbZ ij izyacu izfr'kr fuEu
izdkj gksxk] tgk¡ So ijh{k.k uewus dk vuqizlFk dkV okyk ewy
{ks=kiQy gS%
vfHkfgr cksj çyEcu
çfr'kr] U;wure
d) lHkh vkdkjksa dh eki lsokvksa 20
ds fy,
[k) vU; lsokvksa ds fy,%
1) 25 fe-eh- rd rFkk mlds 12
lekfgr
2) 25 fe-eh- ls vfèkd rFkk 15 fe-eh- 20
lekfgr rd
14-2 50 fe-eh- rd rFkk mlds lekfgr vfHkfgr cksj
okyh ufydkvksa ij ueu ijh{k.k
vkbZ,l 2329 ds vuqlkj ijh{k.k fd, tkus ij ufydk Hkax ;k fodkj
ds dksbZ okg~u n'kkZ, fcuk ueu ijh{k.k dks lgus esa l{ke gksA
osYMÑr rkfydkvkas dks osYM ds lkFk ueu lrg ij 90 fMxzh ij
eksMk+ tk,xkA bl ijh{k.k ds fy, bu ufydkvksa dks Hkjk ugh tk,xkA
14-2-1 vtLrhÑr ufy;k¡ ,slh gksa fd mUgas vrIr voLFkk esa
180° ij iQkeZj ds pkjksa vksj fcuk fdlh izdkj ds pVdk; ds
eksM+k tk ldsA bl iQkeZj dh f=kT;k ueu ry okys lkaps dh
rygVh ij ufydk ds ckgjh O;kl dh 6 xquk gksA
14-2-2 tLrhÑr ufydk,¡ ,slh gksa fd mUgsa vrIr voLFkk esa
90° ij iQkeZj ds pkjksa vksj fcuk fdlh izdkj ds pVdko ds
eksM+k tk ldsA bl iQkeZj dh f=kT;k ueu ry okys [kkap dh
rygVh ij ckgjh O;kl dh 8 xquk gksA
14-3 50 fe-eh- ls vfèkd vfHkfgr cksj okyh ufydkvksa
dks piVkus lacaèkh ijh{k.k
p;u dh xbZ ufydkvksa ds Nksj ls de ls de 40 fe-eh-
yEckbZ ds dkVs x, NYYkksa dks vkbZ,l 2328 ds vuqlkj osYM]
;fn gks] ds lkFk 90° (vfèkdre ueu fcUnq) ij lekUrj
ifVV;ksa ds chp j[kdj piVk fd;k tk,xkA tc rd ifVV;ksa
ds chp dh nwjh ewy cká O;kl ds 75 izfr'kr ls de ugha gks
tk, rc rd osYM foHkat ds dkj.k fdlh izdkj [kqys ugha vkSj
tc rd ifVV~;ksa ds chp dh nwjh ewy cká O;kl ds 60 izfr'kr
ls de ugha gks tk,] rc rd èkkrq esa osYM ds LFkku ds vykok
fdlh vU; LFkku ij fdlh Hkh izdkj dh njkj ;k Hkatu u gksA
fVIi.kh — fdukjksa ij gydh iwoZ ifjiDo njkj bl ekud ds lkFk
vuqikyu dks izHkkfor djus okyh ugha ekuh tk,xhA
14-3-1 ijh{k.k NYyksa ds vkarfjd rFkk ckgjh fdukjs xksy
fd, x, gks ldrs gSaA

14.4 Re-test
Should any one of the test pieces first selected fail to
pass any of the tests specified above, two further
samples shall be selected for testing in respect of each
failure. Should the test pieces from both these additional
samples pass, the material shall be deemed to comply
with the requirements of that particular test. Should
the test pieces from either of these additional samples
fail, the material represented by the test samples shall
be deemed as not complying with the standard.
15 WORKMANSHIP
All pipes shall be cleanly finished and reasonably free
from injurious defects. The ends shall be free from sharp
edges and burrs of the pipe. The tubes shall be
reasonably straight.
16 SAMPLING FOR TUBES
16.1 Lot for the purpose of drawing samples all tubes
bearing same designation and manufactured under a
single process shall be grouped together to constitute
a lot. Each lot shall be sampled separately and assessed
for conformity to this specification.
16.2 Sampling and Criterion for Conformity
Unless otherwise agreed to between the manufacturer
and the purchaser the procedure for sampling of tubes
for various tests and criteria for conformity, IS 4711
shall be followed.
17 MARKING
17.1 Each tube shall be marked with manufacturer’s
name or trade-mark, IS No. that is, IS 1239 (Part 1) and
class of tubes, that is, L, M, and H, for light, medium
and heavy class.
17.2 The different classes of tubes shall be
distinguished by colour bands, which shall be applied
as follows before the tubes leave the manufacturer’s
works:
a) Light tubes — Yellow
b) Medium tubes — Blue
c) Heavy tubes — Red
NOTE — For export purpose the colour band on the light
tubes may be painted yellow or brown.
17.3 Unless otherwise agreed to between the
manufacturer and the purchaser a white colour band
shall be applied at each end of the tubes for steam
services.
NOTE — Additional colour bands, as given in 17.2 to 17.4
may also be applied.
11
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
14-4 iqu% ijh{k.k
;fn igys pqus x, ijh{k.k [kaMksa esa ls dksbZ [kaM ekud esa fu£n"V
fdlh ijh{k.k esa ikl ugha gksrk rks gj vliQy [kaM ds fy,
ijh{k.k gsrq nks vkSj uewuksa dk pquko fd;k tk,xkA ;fn bu nksuksa
uewuksa ds ijh{k.k [kaM ikl gks tkrs gSa rks ftl lkexzh ds os
uewus gSa eku fy;k tk,xk fd og lkexzh ml ijh{k.k fo'ks"k dh
vis{kkvksa dk ikyu djrh gSA ;fn bu vfrfjDr uewuksa esa ls fdlh
,d ds ijh{k.k [kaM [kjs ugha mrjrs rks eku fy;k tk,xk fd
ftl lkexzh ds ;s uewus gSa og ekud ds vuq:i ugha gSA
15 dkjhxjh
lHkh ikbiksa dks liQkbZ ls vafre :i fn;k tk,xk rFkk og
gkfudkjd nks"kksa ls ;qfDRlaxr :i ls eqDr gksxhA ikbi ds Nksj rh[ks
fdukjksa rFkk daVdks ls eqDr gksxa As ufy;k¡ ;qfDrlaxr :i ls lhèkh gksxa hA
16 ufydkvksa ds uewus ysuk
16-1 uewus ysus ds iz;kstukFkZ lewg cukus ds fy, leku
inuke okyh lHkh ufydkvksa rFkk ftUgsa ,dy izfØ;k ds rgr
fu£er fd;k x;k gks] dks lewgc¼ fd;k tk,xkA izR;sd lewg
ls i`Fkd uewuk fy;k tk,xk rFkk mldk bl fof'kf"V ds izfr
vuq:irk gsrq vkdyu fdk tk,xkA
16-2 uewus ysuk vkSj vuq:irk ds fy, dlkSVh
tc rd fuekZrk rFkk Øsrk ds chp vU;Fkk lgefr u gqbZ gks]
fofHkUu ijh{k.k ds fy, uewus ysus rFkk vuq#irk gsrq dlkSVh
osQ fy, vkbZ,l 4711 dh izfØ;koknh dk vuqlj.k fd;k
tk,xkA
17 lwpuk vadu
17-1 izR;sd ufydk ij fuekZrk dk uke vFkok VªsMekoZQ
vkbZ,l la[;k vFkkZr~ vkbZ,l 1239 (Hkkx 1) rFkk ufydkvksa
dh Js.kh vFkkZr~ gydh] eè;e rFkk Hkkjh Js.kh ds fy, L, M
rFkk H vafdr fd;k tk,xkA
17-2 ufy;k¡ dh fofHkUu Jsf.k;ksa esa jax dh ifV~V;ksa ds vuqlkj
varj fd;k tk,xk tks fuekZrk ds dkj[kkus ls ckgj fudyus ls
igys ufydkvksa ij fuEu izdkj ls yxk nh tk,xh%
d) gydh ufy;k¡ — ihyh
[k) eè;e ufy;k¡ — uhyh
x) Hkkjh ufy;k¡ — yky
fVIi.kh — fu;kZr iz;kstu ds fy, gydh ufy;ksa ij iV~Vh dks ihyk ;k
Hkwjs jax dk isaV fd;k tk,xkA
17-3 fuekZrk vkSj Øsrk ds eè; dksbZ vU; ikjLifjd lgefr
ugha gksus ij Hkki lsokvksa ds fy, fu£er ufydkvksa ds izR;sd
Nksj ij liQsn jax dh iV~Vh cukbZ tk,xhA
fVIi.kh — 17-2 ls 17-4 esa fn, x, vfrfjDr jaxksa dh ifV~V;k¡ Hkh
yxkbZ tk ldrh gSaA
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

17.4 Tubes having random length 4 to 7 meters shall
have two 75 mm bands one near each end. Tubes
having exact length and approximate length as
prescribed in clause 11.2 and clause 11.3 shall have
one 75 mm band.
17.5 BIS Certification Marking
The tubes may also the marked with the Standard Mark.
17.5.1 The use of the Standard Mark is governed by
the provisions of the Bureau of Indian Standards
Act, 1986 and the Rules and Regulations made
thereunder. The details of conditions under which the
licence for the use of Standard Mark may be granted to
manufacturers or producers may be obtained from the
Bureau of Indian Standards.
18 PROTECTION AND PACKING
Black tubes not otherwise protected shall be varnished
or suitably painted externally throughout the length
unless ordered unvarnished or unpainted. Where tubes
are bundled for transport, all qualities of tubes shall be
packed in accordance with IS 4740.
17-4 4 ls 7 ehVj okyh ;kn`fPNd yEckbZ okyh ufy;ksa ij nks
ifV~V;k¡ izR;sd fljs ds lehi 75 fe-eh- dh ,d iV~Vh cukbZ
tk,xhA [kaM 11-2 rFkk [kaM 11-3 esa ;Fkk fuèkkZfjr okLrfod
yEckbZ rFkk vuqekfur yEckbZ okyh ufydkvksa esa 75 fe-eh- dh
,d iV~Vh gksxhA
17-5 Hkkjrh; ekud C;wjks dk izek.ku eqgjkadu
ufydkvksa ij ekud eqgjkadu Hkh fd;k tk ldrk gSA
17-5-1 ekud eqgj dk mi;ksx Hkkjrh; ekud C;wjks vfèkfu;e]
1986 vkSj mlds vfèku cus fu;eksa vkSj fofu;eksa ds izkoèkkuksa
vuqlkj gksA fuekZrkvksa vkSj laLdÙkkZvksa dks ftu 'krks± osQ vèkhu
ekud eqgj yxkus ds fy, ykblsl a fn;k tkrk gS mldk fooj.k
Hkkjrh; ekud C;wjks ls izkIr fd;k tk ldrk gSA
18 laj{k.k ,oa iSfdax
vU;Fkk lajf{kr u dh xbZ dkyh ufydkvksa dh iw.kZ yEckbZ ij
ok£u'k yxkbZ tk,xh vFkok mls ckgj ls mi;qDr izdkj isaV
fd;k tk,xk tc rd fd ml ij ok£u'k ;k isaV u yxkus ds
vkns'k u fn, x, gksAa tgk¡ ufydkvksa ds ifjogu ds fy, caMy
cuk, tkrs gS]a ogk¡ lHkh izdkj dh rkfydkvksa dks vkbZ,l 4740
ds vuqlkj iSd fd;k tk,xkA

vuqcaèk ^d*
([kaM 1-2)
Hkki ogu okyh ufydkvksa ds fy, vfèkdre vuqer nkc vkSj rki

ANNEX A
(Clause 1.2)
MAXIMUM PERMISSIBLE PRESSURE AND TEMPERATURE FOR TUBES FOR
CONVEYING STEAM

A-1 The maximum permissible pressure and
temperature for tubes with screwed and socketed joints
shall be as given in Table 6.
A-2 For tubes fitted with appropriate flanges or
suitably butt welded together, the maximum permissible
pressure shall be 2.06 MPa and the maximum permissible
temperature 260°C.
d -1 pwM+hnkj vkSj lkWdsV yxs tksM+ksa okyh ufydkvksa ds fy,
vfèkdre vuqKs; nkc vkSj rki lkj.kh 6 ds vuqlkj gksxkA
d -2 mi;qDr ÝySat yxs gq, ;k i;kZIr :i ls VDDj osYMÑr
ufydkvksa ds fy, vfèkdre vuqer rki 260 esxk ikLdy
vkSj vfèkdre vuqer rki 260ºlasVhxzsM gksxkA

12
 vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004

Table 6 Maximum Permissible Pressure and lkj.kh 6 bLikr ds ;qXed ;k pwM+hnkj vkSj lkWdsV
Temperature for Tubes with Steel Couplings or tksM+ okyh ufydkvkas ds fy, vfèkdre
Screwed and Socketed Joints vuqer nkc vkSj rki
(Clause A-1)
([kaM d&1)
Nominal Bore Maximum Maximum
Permissible Permissible vfHkfgr cks j vfèkdre vfèkdre
Pressure Tempera- vuq K s ; nkc vuq K s ; rki
ture fe-eh- ,eih, fMxzh lasVhxzsM
mm MPa °C (1) (2) (3)
(1) (2) (3) 25 fe-eh- rd ds fy, 1-20 260
Up to and including 25 mm 1.20 260 25 fe-eh- ls vfèkd rFkk 40 fe-eh- rd 1-03 260
Over 25 mm up to and including 40 mm 1.03 260
40 fe-eh- ls vfèkd rFkk 80 fe-eh- rd 0-86 260
Over 40 mm up to and including 80 mm 0.86 260
Over 80 mm up to and including 100 mm
80 fe-eh- ls vfèkd rFkk 100 fe-eh- rd 0-69 260
0.69 260
0.83 177
0-83 177
Over 100 mm up to and including 125 mm 0.69 171 100 fe-eh- ls vfèkd rFkk 125 fe-eh- rd 0-69 171
Over 125 mm up to and including 150 mm 0.50 160 125 fe-eh- ls vfèkd rFkk 150 fe-eh- rd 0-50 160
NOTE — 1 MPa = 1 N/mm2 = 0.102 0 kg/mm2. fVIi.kh — 1 esxk ikLdy = 1 U;wVu@fe-eh-2 = 0-102 0 fdyksxkz e@fe-eh-2

vuqcaèk [k
([kaM 13-1)
ty fjlko dlko ijh{k.k ds fodYi ds :i esa ufydkvksa dk Hkaoj èkkjk ijh{k.k

ANNEX B
(Clause 13.1)
EDDY CURRENT TESTING OF TUBES AS AN ALTERNATIVE TO THE HYDRAULIC
LEAK TIGHTNESS TEST

B-1 METHODS OF TEST [k-1 ijh{k.k dh fofèk

B-1.1 The tubes shall be tested for imperfections using
a concentric coil or segment coil or a rotating tube or
rotary probe Eddy current technique in accordance with
this Annex.
B-1.2 The tube shall be sufficiently straight to ensure
the validity of the test and the surface shall be free
from any foreign matter that would interfere with the
interpretation of the test.
B-1.3 Two methods of test are permitted (at the
manufacturer’s option). The equipment may be located
on or off the tube mill.
B-1.3.1 Method A
The tube to be tested is passed through the (a) concentric
test coil (applicable to welded or seamless tubes), or (b)
segmental coil covering the weld and ±15° arc from weld
line (applicable to welded tubes) on either side.
[k-1-1 bl ifjf'k"V ds vuqlkj ,d ladfs Unzr dqMa yh (dkW;y)
vFkok [kaM dkW;y ;k ?kw.khZ ufydk ;k ?kw.khZ ijh{k.k vkorZ rduhd
dk iz;ksx djds =kqfV;ksa ds fy, ufydkvksa dk ijh{k.k fd;k tk,xkA
[k-1-2 ijh{k.k dh oSèkrk lqfuf'pr djus ds fy, ufydk
i;kZIr lhèkh gksxh rFkk lrg fdlh ,sls ckgjh inkFkZ ls eqDr
gksxh tks ijh{k.k dh O;k[;k esa gLr{ksi dj ldrk gSA
[k-1-3 ijh{k.k dh nks i¼fr;k¡ (fuekZrk ds fodYi ij)
vuqer gSAa miLdj ufydk dkj[kkus esa ;k mlds ckgj vofLFkr
gks ldrk gSA
[k-1-3-1 fofèk d
ijhf{kr dh tkus okyh ufydk dks (d) ladsfUnzr ijh{k.k
dqMa yh (dkW;y) (osYMÑr ;k lhoujfgr ufydkvksa ij iz;ksT;)
vFkok ([k) osYM rFkk osYM js[kk ls ±15º pki dks 'kkfey
djus okyh [kaMkRed dkW;y (osYMÑr ufydkvksa ij iz;ksT;)
esa ls nksuksa vksj vkj&ikj fd;k tkrk gSA

13
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
B-1.3.2 Method B
The tube to be tested or the test coil assembly is rotated
and translated relative to each other so the test coil
describes a helical path over the tube surface. The pitch
of the helical scan shall ensure that the whole of the
tube surface is effectively covered. This method is
applicable to seamless tubes only.
B-2 CALIBRATION OF TEST EQUIPMENT
B-2.1 The equipment shall be calibrated using standard
tube containing holes as defined in B-2 for Method A or
standard notches as defined in B-2.3 for Method B. The
standard tube for offline equipment shall have similar
electromagnetic properties and same diameter and
thickness as the tube to be tested. For online equipment,
running tube may be considered as standard tube.
B-2.2 Method A
The standard defect shall be a circular hole drilled
radically completely through the tube wall on the
welding. The diameters of the drills required to make
these holes shall be as follows:
Nominal Bore of the Tubes Drill Diameter
mm mm
Up to and including 15 1.2
20, 25 - 32 1.7
40 - 50 2.2
65 - 80 2.7
100 - 125 3.2
150 3.7
B-2.3 Method B
The standard test piece shall have a longitudinal notch
0.8 mm or less in width machined parallel to the tube axis
on the outer surface of the tube. The depth of the notch
shall not exceed 12½ percent of the specified thickness
of the tube or 0.3 mm whichever is greater. The length of
the notch at full depth shall not exceed 50 mm.
B-3 CALIBRATION PROCEDURE
B-3.1 The equipment and test coils shall be adjusted
to produce in a consistent manner a clearly identifiable
signal from the standard defect(s) on the standard tube
and this signal shall be used to set the triggrer alarm
level of the equipment. For calibration purposes the
relative speed between the standard tube containing
standard defect and the test coils shall be the same as
that used during the production.
B-3.2 The calibration of the equipment shall be checked
14
[k-1-3-2 fofèk [k
ijhf{kr dh tkus okyh ufydk ;k ijh{k.k dkW;y la;kstu dks
,d nwljs ds lkis{k ?kw£.kr rFkk LFkkukarfjr fd;k tkrk gS rkfd
ijh{kk dkW;y ufydk dh lrg ij ,d l£iy ekxZ cuk,A
l£iy LdSu dh <ky ;g lqfuf'pr djsxh fd laiw.kZ ufydk
lrg izHkkoh :i ls vkPNkfnr gks tk,A ;g i¼fr dsoy
lhoujfgr ufydkvksa ij iz;ksT; gSA
[k-2 ijh{k.k midj.k dk va'k'kksèku
[k-2-1 miLdj dk va'k'kksèku fofèk d ds fy, [k-2 esa ;Fkk
ifjHkkf"kr Nsnksa okyh ekud ufydk dk iz;ksx djds vFkok
fofèk [k ds fy, [k-2-3 esa ;Fkk ifjHkkf"kr ekud [kakpksa dk
iz;ksx djds fd;k tk,xkA vkWiQ ykbu miLdj ds fy, ekud
ufydk dh le:i oS|qr pqEcdh; fof'k"Vrk,¡ gksaxh rFkk
mldk O;kl rFkk eksVkbZ Hkh ijhf{kr dh tkus okyh ufydk ds
leku gksxkA vkWu ykbu miLdj ds fy, fo|eku ufydk dks
gh ekud ufydk ekuk tk ldrk gSA
[k-2-2 fofèk d
ekud nks"k osfYMax ij ufydk dh fHkfÙk esa ls f=kT;h; :i
ls iw.kZr;k fMªy fd;k x;k ,d xksykdkj fNnz gSA bu Nsnksa
dks cukus ds fy, visf{kr fMªyksa ds O;kl fuEu izdkj gksaxs%
ufydkykvksa dk vfHkfgr cksj fMªy O;kl
fe-eh- fe-eh-
15 fe-eh- rd 1-2
20] 25&32 1-7
40&50 2-2
65&80 2-7
100&125 3-2
150 3-7
[k-2-3 fofèk [k
ekud ijh{k.k VqdMs+ ds ns'kkarjh; [kkaps dh pkSM+kbZ 0-8 fe-eh-
;k mlls de gksxh ftls ufydk dh ckgjh lrg ij ufydk ds
v{k ds lekukarj e'khuhÑr fd;k tk,xkA [kkaps dh xgjkbZ
ufydk dh fu£n"V eksVkbZ ds 121/2 izfr'kr ;k 0-3 fe-eh- tks
Hkh vfèkd gS] ;s T;knk ugha gksxhA iw.kZ xgjkbZ ij [kkaps dh
yEckbZ 50 fe-eh- ls vfèkd ugha gksxhA
[k-3 va'k'kksèku izfØ;k
[k-3-1 miLdj rFkk ijh{k.k dqaMfy;ksa dks bl izdkj leaftr
fd;k tk,xk fd ekud ufydk dk ekud nks"kksa ls ,d Li"V
:i ls vfHkKs; ladrs lqlxa r rjhds ls l`ftr gks rFkk bl ladrs
dkk iz;ksx miLdj ds fVªxj@lapsrd Lij dks fuèkkZfjr djus ds
fy, fd;k tk,xkA va'kk'kksèku iz;kstuksa ds fy, ekud nks"k
okyh ekud ufydk rFkk ijh{k.k dqaMfy;ksa ds chp lkis{k xfr
ogh gksxh ftldk iz;ksx mRiknu ds nkSjku fd;k x;k FkkA
[k-3-2 miLdj ds va'k'kksèku dh tkap izR;sd dk;Zdkjh vofèk

at the commencement and at the end of each working
period and at intervals not exceeding 2 h.
B-3.3 If on checking during production testing the
reference standard defect is not detected even after
changing the sensitivity by 2dB to allow for equipment
drift, the equipment shall be recalibrated. Following
recalibration, all tubes tested since the previous check
shall be retested, unless recordings from individually
identified tubes are available that permit classification
of those tubes into ‘suspect’ and ‘acceptable’ categories.
B-4 TEST PROCEDURE
Pass the tube to be inspected through the test unit at
the appropriate production speed, maintaining the
production speed constant with ±10 percent under
conditions identical to those used in the calibration of
the equipment.
NOTE — Identical conditions include all instrument setting,
mechanical motion, positioning of the encircling coil(s) in
relation to the tube and any other factor that affect the
validity of the technique.
B-5 ACCEPTANCE
B-5.1 Any tube producing a signal lower than the
signals from the standard shall be deemed to have
passed this test.
B-5.2 Since NDT systems are known to be sensitive to
some features which do not cause leak, the tube rejected
by NDT may be retested hydraulically and whatever
tubes pass the hydraulic test shall be accepted.
B-5.3 The tubes rejected in (see B-5.1) may also be
retested off-line NDT equipment. Those which do not
produce reject level signals shall be accepted. Others
may be accepted after cropping off the portion
producing reject level signals.
fookn dh fLFkfr esa bl ekud dk vaxzsT+kh ikB gh ekU; gksxkA
In case of dispute English version of this standard shall be authentic.
15
vkbZ,l@IS 1239 (Hkkx/Part 1) : 2004
ds vkjaHk rFkk var esa 2 ?kaVksa ls vufèkd ds varjkyksa ij dh
tk,xhA
[k-3-3 ;fn mRiknu ijh{k.k ds nkSjku tk¡p djus ij miLdj
viogu vuqer djus ds fy, laosnu'khyrk dks 2dB }kjk
ifjo£rr djus ds i'pkr Hkh ekud nks"k dk irk ugha yxrk
rks miLdj dks iqu% va'k'kksfèkr fd;k tk,xkA iqu% va'k'kksfèkr
ds i'pkr~ fiNyh tk¡p ds i'pkr~ ijhf{kr lHkh ufydkvksa dk
iqu%ijh{k.k fd;k tk,xk tc rd fd O;f"V #i ls vfHkKkr
ufydkvksa ls ,sls vfHkys[k miyCèk u gksa tks mu ufydkvksa dk
^lafnXèk* rFkk ^Lohdk;Z* Jsf.k;ksa esa Js.khdj.k vuqer djsaA
[k-4 ijh{k.k izfØ;k
miLdj ds va'kkadu esa iz;qDr fLFkfr;ksa ds le:i fLFkfr;ksa ds
varxZr mRiknu xfr dks ±10 izfr'kr ij fLFkj j[krs gq,
leqfpr mRiknu xfr ij ijh{k.k ;wfuV esa ls fujh{k.k dh tkus
okrh ufydk xqtkjsaA
fVIi.kh — le:i fLFkfr;ksa esa leLr ;a=k lsfVax] vfHk;kaf=kd xfr]
l£iy dqaMfy;ksa dh ufydk ls lacafèkr fLFkfr rFkk dksbZ vU; dkjd
'kkfey gS tks rduhd dh oSèkrk dks izHkkfor djrk gSA
[k-5 LohÑfr
[k-5-1 ekud ds ladsrdksa ls fuEurj ladsrd dk l`tu djus
okyh fdlh Hkh ufydk }kjk ;g ijh{kk ikfjr dh xbZ ekuh
tk,xhA
[k-5-2 pwfa d ,uMhVh i¼fr;k¡ dqN ,sls y{k.kksa ds izfr laons h ekuh
xbZ gSa ftuds dkj.k fjlko ugha gksrk] ,uMhVh }kjk fujLr dh xbZ
ufydk dk iqu% nzoh; ijh{k.k fd;k tk,xk rFkk tks Hkh ufydk,a
nzoh; ijh{k.k dks ikl dj yaxs h] mUgsa Lohdkj dj fy;k tk,xkA
[k-5-3 fujLr ufydkvksa (ns[ksa [k-5-1) dk vkWiQ ykbu ,uMhVh
miLdj ij Hkh iqu% ijh{k.k fd;k tk ldrk gSA fujLr Lrjh;
ladrs d l`ftr u djus okyh ufydkvksa dks Lohdkj dj fy;k
tk,xkA vU;ksa dks fujlu Lrj ds ladrs d l`ftr djus okys Hkkx
dks dkVdj vyx dj nsus ds i'pkr Lohdkj dj fy;k tk,xkA
(nwljs doj ls tkjh)

bl ns'k esa Hkki izokg ds fy, bLrseky dh tkus okyh ufy;ksa dks iz'kkflr djus okys fofu;e dsfUnz; ckW;yj cksMZ }kjk izdkf'kr
Hkkjrh; ckW;yj fofu;eksa esa fuèkkZfjr fd, x, gSaA
bl ekud dk fuèkkZj.k djrs le;] ns'k esa bl {ks=k esa izpfyr O;kikj jhfr;ksa ij ;Fks"V è;ku fn;k x;k gSA fofHkUu ns'kksa esa izpfyr
ekudksa ds varjkZ"Vªh; leUo; ij Hkh ;Fks"V è;ku fn;k x;k gSA fuEufyf[kr izdk'kuksa ls lgk;rk izkIr dh xbZ gS%
vkbZ,lvks 65 % 1981 ekudhdj.k ds fy, vkbZ,lvks varjk"Vªh; laxBu ds vuqlkj pwM+h cukus ds fy, mi;qDr dkcZu
bLikr ufydk,¡
ch,l 1387 % 1985 pwM+hnkj ,oa lkdsV;qDr bLikr ufy;ksa rFkk ufydkdkj lkefxz;ksa ,oa osfYMax ds fy, mi;qDr lkns
fljs okyh bLikr ufydkvksa ds fy, vFkok pwMh+ cukus ds fy, ch,l 21 % 1985 ^ufydk,¡ ,oa fiQfVax
ds fy, ikbi dh pwfM+;k¡] tgk¡ pwfM+;ksa ij nkc dls tksM+ cuk, tkrs gSa*
bl ekud esa [kaM 6-4] 7-1] 7-1-1] 11-2] 16-2 rFkk 17-3 fn, x, gSa ftlds fy, Øsrk vkSj fuekZrk ds chp djkj fd;k
tkuk vko';d gSA
bl ekud dk nwljk Hkkx vkbZ,l 1239 (Hkkx 2) % 1992 ^e`nq bLikr ufydkvksa] ufydkdkj lkexzh rFkk vU; fiVok¡ bLikr
fiQfVaXl ds fy, fof'kf"V% Hkkx 2 e`nq bLikr lkWdsV] ufydkdkj lkexzh rFkk vU; fiVok¡ bLikr fiQfVaxs (pkSFkk iqujh{k.k)* gSA
;g fuf'pr djus ds fy, fd bl ekud esa fdlh vis{kk fo'ks"k dk ikyu fd;k x;k gS ;k ugha] rks ijh{k.k ;k fo'ys"k.k esa
ifj.kke dks n'kkZus okys voyksdu ;k x.kuk }kjk izkIr vafre eku dks vkbZ,l 2 % 1960 ^la[;kRed ekuksa ds iw.kk±du lacaèkh
fu;e (iqujhf{kr)* ds vuqlkj iw.kk±fdr dj fn;k tk,A iw.kk±fdr eku esa j[ks x, lkFkZd LFkkuksa dh la[;k mruh gh gks ftruh
bl ekud esa fufnZ"V eku dh gSA

(Continued from second cover)

In this country, the regulations governing the use of tubes for conveying steam are laid down in the Indian Boiler
Regulations published by the Central Boilers Board.
While formulating this standard, due consideration has been given to the trade practices followed in the country
in this field. Due consideration has also been given to international coordination among the standards prevailing
in different countries. Assistance has been derived from the following publications:
ISO 65 : 1981 Carbon steel tubes suitable for screwing in accordance with ISO International Organization
for Standardization
BS 1387 : 1985 Screwed and socketed steel tubes and tubulars and for plain end steel tubes suitable for
welding or for screwing to BS 21 : 1985 ‘Pipe threads for tubs and fitting where pressure-tight
joints are made on the threads’
This standard contains clauses 6.4, 7.1, 7.1.1, 11.2, 16.2 and 17.3 which call for an agreement between the
manufacturer and the purchaser.
The other part of this standard is IS 1239 (Part 2) : 1992 ‘Specification for mild steel tubes, tubulars and other
wrought steel fittings: Part 2 Mild steel socket, tubulars and other wrought steel pipe fittings ( fourth revision )’.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the results of a test or analysis, shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised )’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards : Monthly Additions’.

This Indian Standard has been developed from Doc No.: MTD 19 (4264).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS

Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002
Telephones : 2323 0131, 2323 3375, 2323 9402 Website: www.bis.org.in

Regional Offices: Telephones

Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg
NEW DELHI 110002 { 2323 7617
2323 3841
Eastern : 1/14 C.I.T. Scheme VII M, V. I. P. Road, Kankurgachi
KOLKATA 700054 { 2337 8499, 2337 8561
2337 8626, 2337 9120
Northern : SCO 335-336, Sector 34-A, CHANDIGARH 160022
{ 60 3843
60 9285
Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113
{ 2254 1216, 2254 1442
2254 2519, 2254 2315
Western : Manakalaya, E9 MIDC, Marol, Andheri (East)
MUMBAI 400093 { 2832 9295, 2832 7858
2832 7891, 2832 7892
Branches: AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD.
GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR.
PARWANOO. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM.

Laser Typeset by Sunshine Graphics

 BUREAU OF INDIAN STANDARDS
(CENTRAL MARKS DEPARTMENT-III)

Our Ref: CMD-III/16:1239(Pt 1) 11 Oct 2004

Subject: Implementation of revised IS 1239(Pt 1):2004 Steel tubes and revised STI
[Doc:STI/1239(Part 1)/8 Oct 2004]

IS 1239(Part 1):1990 has been revised and published as IS 1239(Part 1):2004. In the
revision of IS 1239(Part 1), following changes have been made:

i) All the amendments on the fifth revision have been incorporated.

ii) Chemical composition for seamless tubes (ladle analysis) has been incorporated
and for manufacturing of welded tubes, IS 10748 ‘Hot-rolled steel strip for
welded tubes and pipes’ or IS 513 ‘Cold rolled low carbon steel sheets and strips’
have been included.
iii) Permissible variation in case of product analysis of seamless tubes for all
specified elements have been incorporated.
iv) Provision for supply of tubes with bevel end has been incorporated.

In the title of the specification word ‘Mild’ has been deleted.

Consequent upon revision of IS 1239(Pt 1), STI has been revised as Doc:STI/1239
(Pt 1)/8 Oct 2004 (copy enclosed. In the revised STI, provision of various circulars issued
regarding marking on tubes have been incorporated. There is no change in the manufacturing or
testing facilities as per revised STI. Therefore, no verification is required.

a) It is proposed that the revised STI be implemented w.e.f. 30 Nov 2004.

b) BOs to inform licensees about revised specification and STI. The revised STI be
endorsed in the licence on receipt of acceptance of revised STI.
c) All pending applications be processed as per IS 1239(Part 1):2004.

Submitted for approval please.

Sd/-
(C.K. Veda)
Encl: As above Director (CMD-III)

Sd-/ - 12.10.2004
DDGM
 DOC:STI/1239(Pt.1)/8
Oct 2004

SCHEME OF TESTING AND INSPECTION

FOR CERTIFICATION OF
STEEL TUBES
ACCORDING TO IS 1239 (Pt.1):2004
(Six Revision)

1. LABORATORY – A laboratory shall be maintained which shall be suitably equipped

and staffed where different tests given in the specification shall be carried out in accordance with
the methods given in the specification.

2. TEST RECORDS - All records of tests, inspection and calibration shall be kept in
suitable forms approved by the Bureau.

2.1 All testing apparatus/measuring instruments shall be periodically checked and calibrated
and records of such checks/calibration shall be maintained.

2.2 Copies of any records and other connected papers that may be required by the Bureau
shall be made available at any time on request.

3. QUALITY CONTROL – It is recommended that, as far as possible, Statistical Quality

Control (SQC) methods may be used for controlling the quality of the product during production
as envisaged in this Scheme [See IS 397(Part I):1972, IS 397(Part 2):1985 and IS 397(Part
3):1980].

3.1 In addition, effort should be made to gradually introduce a Quality Management System
in accordance with IS/ISO 9000 series as appropriate to the activities of the organization.

4. STANDARD MARK – The Standard Mark, as given in Column (1) of

the First Schedule of the licence, as applicable, shall be embossed at a suitable place on the
outside of each tube provided always that the tubes so marked conform to all the requirements of
the specification.

4.1 The different classes of tubes shall be distinguished by colour bands which shall be
applied as per clause 17.2, 17.3 and 17.4 of the specification before the tubes leave the factory.

4.2 Each tube shall be embossed with the manufacturer’s name or trade mark, IS No. (i.e. IS
1239) (Pt.1) and class of tubes i.e. L, M or H for Light, Medium and Heavy class as applicable
at regular interval of say one metre.

4.3 Each tube of size 25 mm NB and above shall be marked with batch number by
embossing/stencilling/transfix label/etching. For sizes upto and including 20 mm NB, batch
number shall be marked on the tag attached to the bundle of steel tubes.

NOTE : Effort should be made to mark the batch number on individual tubes upto 20 mm NB
also. Based on the experience gained in marking of batch number, the marking clause would be
reviewed.
 DOC:STI/1239(Pt.1)/8
Oct 2004

4.4 Licence number (CM/L…..) shall be marked on each tube by embossing/

stencilling/transfix labels/etching.

4.5 In addition the following information shall be included in the durable tag (metal/plastic)
attached to each bundle :

a) The class of tubes/ process of manufacture (Cl. 6.3);

b) Identity of the source of manufacture;
c) Size;
d) Batch number or Identification mark in code or otherwise to enable the date of
manufacture and control unit no. to be traced back to factory records;
e) Made in India (if required);and
f) Licence number (CM/L…..).

5.0 Test Certificate – If so desired by the purchaser, for each consignment of BIS certified
material conforming to IS 1239 (Part I):2004, test certificate may be issued which shall contain
the Standard Mark, cast/control unit number, type, class, size of tubes and corresponding test
results as given in Annex 1.

6.0 LEVELS OF CONTROL - The tests, as indicated in Table 1 attached and at the levels
of control specified therein, shall be carried out on the whole production of the factory which is
covered by this scheme and appropriate records and charts maintained in accordance with
paragraph 2.0 above. All the production which conforms to the Indian Standards and covered by
the licence shall be marked with certification mark of the Bureau.

6.1 CONTROL UNIT - For the purpose of this scheme of Testing & Inspection, one shift
production of one size & class of tubes on each tube mill shall constitute one control unit.

6.2 No manufacturer shall produce tubes of wall thickness less than the wall thickness of
‘Light’class tubes as stipulated, under the Mild Steel Tubes (Quality Control ) Order 1978 issued
by the Government of India, Ministry of Industry (Department of Heavy Industry) dated 18 July
1978.

7.0 SOCKET – Unless specified otherwise, each screwed tube shall be supplied with one
socket conforming to all requirements (except 6.4) of IS 1239(Pt.2):1992 and a thread protecting
cap on the other end of the pipe.

7.1 SOCKET INSPECTION : The socket supplied with the tube shall either bear BIS
Standard Mark or samples drawn from each consignment of sockets shall be tested as per Table 2
for its conformity to the standard [except 6.4 of IS 1239(Pt.2)] and shall be used when found
satisfactory. Licensee shall ensure tracebility and identification of sockets.

8.0 In respect of all other clauses of the specification the factory will maintain appropriate
control and checks to ensure that their product conforms to the various requirements of this
specification.
 DOC:STI/1239(Pt.1)/8
Oct 2004

9.0 REJECTIONS – A separate record shall be maintained giving information relating to

the rejection of tubes and method of their disposal which do not conform to the specification.
Rejected pipes shall be either punched with holes of minimum 5 mm diameter to be clear and
through at an interval of maximum 1.5 mt or cut into lengths not in excess of 1.5 meters before
being sold [please refer to para 4 of Mild Steel Tubes (Quality Control) Order 1978 issued by
Government of India, Ministry of Industry (Department of Heavy Industry) dated 18 July 1978
as amended on 1st Jan 1983]. Rejected tubes shall not be colour coded and Standard Mark (if
already applied) should be defaced.

10 SAMPLES – The licensee shall supply, free of charge, the samples required in
accordance with the Bureau of Indian Standards (Certification) Regulations, 1988, as
subsequently amended, from the factory or godowns. The Bureau shall pay for the samples
taken by it from the open market.

110 REPLACEMENT – Whenever a complaint is received soon after the goods with
Standard Marks have been purchased and used, and if there is adequate evidence that the goods
have not been misused, defective goods or their components are replaced or repaired free of cost
by the licensee in case the complaint is proved to be genuine and the warranty period (where
applicable) has not expired. The final authority to judge the conformity of the product to the
Indian Standard shall be with the Bureau. A record of complaints shall be maintained as per
proforma enclosed at Annexure II.

11.1 In the event of any damages caused by the goods bearing the Standard Mark, or claim
being filed by the consumers against BIS Standard Mark and not “conforming to” the relevant
Indian Standard, entire liability arising out of such non conforming product shall be of licensee
and BIS shall not in any way be responsible in such cases.

12.0 STOP MARKING – The marking of the product shall be stopped under intimation to the
Bureau if, at any time, there is some difficulty in maintaining the conformity of their product to
the specification, or the testing equipment goes out of order. The marking may be resumed as
soon as the defects are removed under intimation to Bureau.

12.1 The marking of the product shall be stopped immediately if directed to do so by Bureau
for any reason. The marking may then be resumed only after permission by the Bureau. The
information regarding resumption of markings shall also be sent to the Bureau.

13.0 PRODUCTION DATA – The licensee shall send to BIS as per the enclosed
proforma-1 to be authenticated by a Chartered Accountant or by the manufacturer by giving an
affidavit/undertaking, a statement of quantity produced, marked and exported by him and the
trade value thereof at the end of each operative year of the licence.

Table 1………
 DOC:STI/1239(Pt.1)/8
Oct 2004

IS 1239 (Pt.1):2004 STEEL TUBES

TABLE 1 LEVELS OF CONTROL
(Para 6 of the Scheme of Testing and Inspection)

TEST DETAILS LEVELS OF CONTROL

Cl. Requirement Test Methods No. Lot Fre- Remarks
Of Size quency
Clause Reference samples
Steel Skelp/Strip IS 10748 or No Testing is necessary if
IS 513 or the consignment of steel
6.1.1, Chemical IS 228 One Each strip is covered by ISI
6.2 & Composition cast mark and received with
7 manufacturers test
certificate.
Thickness of Table IS 1239(Pt.1) Four Each
slitted coils 3 to 5 slitted
coil.
8 Dimensions 8.1, IS 1239(Pt.1) One One Every In case of failure of
8.1.1 & (Table hour’s hour sample, suspend
3 to 5) produc production and investigate
tion of the cause of failure and
tubes rectify defect. 100%
of one inspection of material
particu produced during one hour
lar prior to failure to segregate
size conforming and non-
and conforming tubes. Dispose
class of nonconforming tubes as
at each per laid down procedure
tube For subsequent
mill productions, frequency of
Mass (Individual -do- - do - -do- testing shall be changed to
Pipe) 15 minutes till 5
consecutive samples pass.
Mass -do- -do- One lot 10 Every
(10 tonne 10th
tonne min control
mini unit*
mum)

* In case of failure, each pipe shall be checked for weightment as per Clause 9.1 (b), 1&2 of IS 1239(Pt.1):2004 and
pipes not conforming to the specified requirement shall be rejected and scrapped as per M.S. Tube Quality Control
Order 1978. After segregation lot shall be re-checked by addition of pipes manufactured subsequently to make lot
of 10 tonnes minimum. Three lots manufactured subsequently shall be checked for weighment and if all found
conforming to clause 9.1 (b) 3 & 4 of IS 1239 (Pt.1):2004, normal frequency may be resumed.
 DOC:STI/1239(Pt.1)/8
Oct 2004

IS 1239 (Pt.1):2004 STEEL TUBES

TABLE 1 LEVELS OF CONTROL
(Para 6 of the Scheme of Testing and Inspection)

TEST DETAILS LEVELS OF CONTROL

Cl. Requirement Test Methods No. Lot Fre- Remarks
Of Size quency
Clause Reference samples
10.1 Joints (Tubes) 10.1 IS 1239(Pt.1) One One Every hour One sample of after every one
hour’s hour production at each
producti threading machine shall be taken
on of and checked for the requirement
tubes of of thread. If a sample fails, the
one production during the hour prior
particul to drawl of test sample on that
ar size particular machine shall be
and considered as not fit to be
class at covered. However, all
each production of the previous one
Threadi hour may be sorted out and those
ng m/c. found failing shall be reworked.
10.1.1 Sockets IS 1239(Pt.2) Ref Table All the pipes threaded after this
2 of STI failure shall be tested till five
If ISI consecutive samples pass and
marked thereafter the frequency of one
sockets sample/hour shall be resumed.
are used
no further
testing is
required

10.2 Tube end 10.2 & IS 1239(Pt 1) One One Every hour
Fig. 1 hour’s
producti
on
11. Length 11.1 to IS 1239(Pt.1) One One Every hour Records shall be maintained
11.3 hour’s
producti
on
12. Galvanizing 12. 1 & -do- & Two One Each One sample in the beginning;
12.2 IS 4736 (Once shift control unit once every four hours. In case
every four producti of failure in visual defects,
hours) on of segregate defective tubes and
one size regalvanize. In case of other
& class defects regalvanize all tubes.
 DOC:STI/1239(Pt.1)/8
Oct 2004
IS 1239 (Pt.1):2004 STEEL TUBES
TABLE 1 LEVELS OF CONTROL
(Para 6 of the Scheme of Testing and Inspection)

TEST DETAILS LEVELS OF CONTROL

Cl. Requirement Test Methods No. Lot Size Fre- Remarks
Of quency
Clause Reference samples
13. Hydrostatic 13.1 & IS 1239 (Pt.1) Each tube The tubes which fail shall not be
testing on black 13.1.1 marked
finished tubes
13.1 Body current test 13.1 & -do- -do- Subject to mutual agreement
Annex B between the purchaser and the
manufacturer eddy current test
may be done in place of
hydrostatic test,
14.1 Tensile strength 14.1 & -do- Two One shift Each Should any one of the test piece
and elongation 14.1.1 IS 1608 & (one every control unit first selected fail to pass any of
IS 12278 four hours the test specified, two further
production sample shall be selected for
of tubes of testing in respect of each failure.
one size and Should the test pieces from both
class at each these additional sample pass, the
tube mill material shall be deemed to
14.2 Bend test 14.2 IS 1239(Pt.1) One One hours Every hour comply with the requirements of
& IS 2329 production that particular test. Should the
of one size test pieces from either of these
& class of additional sample fail, the
Tubes at material represented by the test
each tube samples shall be deemed as not
mill complying with the Standard.
14.3 Flattening test 14.3 IS 1239(Pt.1) -do- -do-
& IS 2328
15. Workmanship 15 IS 1239 (Pt.1) Each tube The tube failing in this
requirement shall not be marked

17. Marking 17 IS 1239(Pt.1) Adequate (See also Cl.4 of STI)

(Visual) Inspection
18 Protection & 18 -do- to ensure
Packing IS 4740 each tube
to be in
accordanc
e with the
requireme
nts of the
specificati
on.
 DOC:STI/1239(Pt.1)/8
Oct 2004

IS 1239 (Pt.2:1992 MILD STEEL SOCKETS

TABLE 2 LEVELS OF CONTROL
(Para 7.1 of the Scheme of Testing and Inspection)

TEST DETAILS LEVELS OF CONTROL

Cl. Requirement Test Methods No. Lot Fre- Remarks
Of Size quency
Clause Reference samples
7 Chemical IS 228 1 Each In case sockets are BIS certified,
composition consign no testing is required.
ment
8&9 Dimensions & Suitable gauges Table 1 of For
tolerances And measuring IS 4711 to details
Instruments be and
followed criteria
of
comfor
mity
refer IS
4711.
10 Joints 9 IS 1239 (Pt.2) -do-
& IS 554
11.1 Pressure Test
a) Hydraulic OR 11 IS 1239(Pt.2) Table 30
b) Air pressure -do- of IS 1239
(Pt.2):92
11.2 Expansion test 11.2.1 & -do- Table 2 of
11.2.2 IS 4711 to
be
followed.
13 Galvanizing IS 4736 2 Each
consign
ment
14 Workmanship Visual Each
Piece
 DOC:STI/1239(Pt.1)/8
Oct 2004

ANNEXURE -I
(Para 5 of the Scheme of Testing and Inspection )
XYZ - IRON AND STEEL COMPANY
(Registered Office Address and works address)
TEST CERTIFICATE FOR STEEL TUBES

ISI LOGO

TEST CERTIFICATE NO. ______________________ DATE ____________

To

M/s _________________________________________________________________________________

We certifiy that the material described below fully conforms to IS 1239(Pt.1):2004 Chemical composition and
mechanical properties of the product, as tested in accordance with the Scheme of Testing and Inspection contained
in the BIS Certification Marks Licence No.CM/L _________________________ are as indicated below against
each order no.

{PLEASE REFER TO IS IS 1239(Pt.1):2004 FOR DETAILS OF SPECIFICATION REQUIREMENTS}

TEST RESULTS

Order Size Clas Cast Qua CHEMICAL MECHANICAL GALVANIZING REMARKS

No. No. s/ No./ ntity ANALYSIS PROPERTIES
Date Type Lot Ton
No. nes
C Mn S P Tensile Elon Flatt Weig Uniformi
% % % % Strengt gatio enin ht ty
h MPa n% g/ g/m2
Ben
d
Test

---------------------------------------------------------------------------------------------------------------------------------

It is certified that each steel tube is eddy current/hydrostatically tested to test pressure of 5 MPa. Screwed tubes and
sockets are supplied with pipe threads conforming to IS 554 and material supplied conforms to standard dimensions
and mass tolerances.

Remarks

REMARKS

SHIPPING ADVICE NO.

SIGNATURE OF AUTHORISED SIGNATORY
WAGON NO.
DESIGNATION
TRUCK NO.
FOR XYZ IRON AND STEEL COMPANY

(It is suggested that size A-4 paper 210 X297 mm be used for this Test Certificate)
 ANNEXURE - II

COMPLAINT RECORDS
Sl No. Date of Complaint Description Invoice No. Quan\tity Nature of
receipt of of Tubes & Date under complaint
complaint complaint

Investigation Findings Action taken Quantity Corrective Remarks

rejected and its action taken
disposal