Pump Control (Negative Flow) - Test

325C & 325C L Excavators AMH00001-UP (MACHINE) POWERED BY 3126B En...
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Producto: EXCAVATOR
Modelo: 325C EXCAVATOR AMH
Configuración: 325C & 325C L Excavators AMH00001-UP (MACHINE) POWERED BY 3126B Engine
Pruebas y Ajustes
325C Excavator Hydraulic System
Número de medio -RENR5365-07 Fecha de publicación -01/03/2011 Fecha de actualización -18/03/2011
i01609384
Pump Control (Negative Flow) - Test

SMCS - 3222-081-FW
This test measures individual pump flow at the pump while a fixed negative flow control pressure is
sent to the main pump regulator. Each pump is tested individually for an output flow rate at a
specified delivery pressure and a specified negative flow control pressure.
https://127.0.0.1:444/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/siswe... 14/12/2018
325C & 325C L Excavators AMH00001-UP (MACHINE) POWERED BY 3126B En... Page 2 of 17
Illustration 1 g00670489
Flow meter tool layout
(1) Swing motor
(2) Connector at swing motor
(3) 6V-9840 Swivel tee
(4) Makeup Line (swing motor)
(6) Negative flow control line (right pump)
(10) 4C-9910 Portable hydraulic tester (flow meter)
(11) Delivery line (left pump)
(12) Delivery line (right pump)
(13) Negative flow control line (left pump)
(17) 9U-7335 Blocking cover
(23) Right pump
(24) Left pump
(29) 1U-8303 Fitting
(30) 5K-9090 O-Ring seal
(31) 5P-0201 Hose
(32) 5P-1010 Sleeve
(33) 4C-8767 Coupling
(34) 7M-8485 O-Ring seal
(35) 4C-6481 Coupler assembly
(36) 4C-6482 Nipple assembly
(37) 4I-6141 Coupling
(38) 8C-9026 Adapter
(39) 6K-6307 O-Ring seal
(40) 6V-9854 Swivel elbow
(42) 1P-3703 Rectangular seal
(46) 8T-4184 Bolt
(47) 8T-4223 Hard washer
(48) 6V-0400 Half flange
(49) 1U-8292 Adapter
Circuit diagram
(1) Swing motor
(2) Connector
(3) Tee
(4) Makeup line
(5) Main control valves
(7) Plug
(8) Pressure tap (left pump delivery pressure)
(9) Pressure gauge
(10) Portable hydraulic tester (flow meter)
(14) Pressure tap (power shift pressure)
(15) Tees
(16) Pressure tap (right pump delivery pressure)
(17) Blocking cover
(18) Test line
(20) Pressure gauge
(21) Engine
(22) Multitach group
(23) Right pump
(24) Left pump
(40) Elbow
Right Pump
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Perform the test for the right pump and the test for the left pump one at a time.
Pump compartment
(16) Pressure tap (right pump delivery pressure)
(23) Right pump
(24) Left pump
1. Position the machine on level ground.
2. Stop the engine.
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
4. Install the following tools in accordance with the circuit diagram. Refer to Illustration 2.
a. Disconnect delivery line (12) from right pump (23) .
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line (12)
by using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly
(36) on right pump (23) by using half flanges (48), bolts (46) and washers (47) .
Swing motor (top view)
(1) Swing motor
(2) Connector
(3) Tee
(4) Makeup line
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
f. Install seal (30) and makeup line (4) to tee (3) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36) at
right pump (23) and coupling (37) at the swing motor.
h. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (16) for right pump
delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
Tool setup
(7) 6V-9508 Face seal plug
(15) 8T-8902 Tee
(18) 177-7860 Hose assembly
(19) Left pump regulator
(20) 8T-0855 Pressure gauge
(23) Right pump
(24) Left pump
(25) 6V-8397 O-Ring seal
(27) 6V-9829 Cap
(28) 3J-1907 O-Ring seal
(41) 6V-3965 Fitting
(43) 6V-4143 Coupler
(44) Test hose
j. Disconnect negative flow control line (6) from right pump (23). Install seal (25) and plug
(7) to the end of negative flow control line (6) .
k. Connect two tees (15) to the elbow at the negative flow signal pressure port of right
pump (23). Install cap (27) to tee (15) .
l. Connect one end of test hose (18) to tee (15) .
m. Connect the other end of test hose (18) to pressure tap (14) for the power shift pressure.
n. Connect one end of test hose (44) to tee (15) .
o. Connect 4900 kPa (700 psi) pressure gauge (20) to the other end of test hose (44) .
Left Pump
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
325C & 325C L Excavators AMH00001-UP (MACHINE) POWERED BY 3126B ... Page 10 of 17
Pump compartment
(8) Pressure tap (left pump delivery pressure)
(23) Right pump
(24) Left pump
1. Position the machine on level ground.
2. Stop the engine.
3. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
4. Install the following tools in accordance with the circuit diagram. Refer to Illustration 2.
a. Disconnect delivery line (11) from left pump (24) .
b. Install seal (42), half flanges (48) and blocking cover (17) to the end of delivery line (11)
by using bolts (46) and washers (47) .
c. Assemble and install seal (42), adapter (49), seals (34), fitting (29) and nipple assembly
(36) to left pump (24) by using half flanges (48), bolts (46) and washers (47) .
Swing motor (top view)
(1) Swing motor
(2) Connector
(3) Tee
(4) Makeup line
(40) Elbow
d. Disconnect makeup line (4) from connector (2) at swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (40) and coupling (37) to
connector (2) at swing motor (1) .
f. Install seal (30) and makeup line (4) to tee (3) .
g. Connect portable hydraulic tester (10) and the test hoses between nipple assembly (36) at
left pump (24) and coupling (37) at the swing motor.
h. Connect 49000 kPa (7100 psi) pressure gauge (9) to pressure tap (8) for left pump
delivery pressure.
i. Install multitach group (22) on engine (21). This is used to monitor engine speed.
Tool setup
(7) 6V-9508 Face seal plug
(15) 8T-8902 Tee
(18) 177-7860 Hose assembly
(19) Left pump regulator
(20) 8T-0855 Pressure gauge
(23) Right pump
(24) Left pump
(25) 6V-8397 O-Ring seal
(27) 6V-9829 Cap
(28) 3J-1907 O-Ring seal
(43) 6V-4143 Coupler
(44) Test hose
j. Disconnect negative flow control line (13) from left pump (24). Install seal (25) and plug
(7) to the end of negative flow control line (13) .
k. Connect two tees (15) to the elbow at the negative flow signal pressure port of left pump
(24). Install cap (27) to tee (15) .
l. Connect one end of test hose (18) to tee (15) .
m. Connect the other end of test hose (18) to pressure tap (14) for the power shift pressure.
n. Connect one end of test hose (44) to tee (15) .
o. Connect 4900 kPa (700 psi) pressure gauge (20) to the other end of test hose (44) .
Test
To prevent personal injury or equipment damage from failure of the

hydraulic test equipment or associated circuit components because of
blocked pump flow, make sure that the test equipment valves are fully
open before starting the engine.
To prevent personal injury and/or equipment damage from failed lines

or components while the hydraulic test equipment is returned to the
open flow position, slowly open the hydraulic test equipment valve while
monitoring the pump flow.
If pump flow does not increase as the valve is opened, shut the engine
off and determine what is preventing the pump from upstroking.
1. Start the engine.
2. Place the machine controls at the following settings: engine speed dial "10" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test" for engine rpm settings.
3. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).
Monitor
(A) Message display
(B) Keypad
(C) Up key
(D) Left key
(E) Down key
(F) Right key
(G) Cancel key
(H) Set key
(I) OK key
(J) Menu key
4. Start Service Mode and input a fixed power shift pressure of 2550 kPa (370 psi).
a. Press menu key (J) .
Note: If more than thirty seconds pass between pushing the keys on the keypad, the
menu mode will be cancelled and the previous display will be restored to message
display (A) .
b. Press down key (E) in order to highlight the second menu item "SERVICE OPTIONS"
on the message display. Press OK key (I) .
c. Input the password "FFF2". Press left key (D) or right key (F) in order to change the
position of the flashing character. Press up key (C) or press down key (E) in order to
change the value of the flashing character. Press OK key (I) after the correct password is
displayed.
d. Press down key (E) once in order to highlight the second line on the message display.
e. Press right key (F) repeatedly until "DEVICE TEST" appears on the message display.
f. Press down key (E) in order to move down one line on the message display.
g. Press right key (F) until the "PS PRV - FIXED" appears on the message display.
h. Press down key (E) .
i. Press OK key (I). The display on line 4 of the message display will now change to a
numeric value. These characters represent the power shift pressure (kPa).
j. Press left key (D) or right key (F) in order to increase or decrease the numeric value that
is displayed on line 4 of the message display. Pressing left key (D) one time decreases
the power shift pressure 10 kPa (1.5 psi). Pressing right key (F) one time increases the
power shift pressure 10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the
pressure reading on the pressure gauge. Adjust the value on the monitor until the desired
power shift pressure is attained on the pressure gauge that is connected to the pressure
tap for power shift pressure. The actual power shift pressure must be 2550 kPa (370 psi)
on the pressure gauge.
Note: To prevent a change in power shift pressure during the pump flow test, do not turn
the engine start switch to the OFF position.
Note: Refer to Service Manual, "Engine and Pump Electronic Control System" for
additional information on Service Mode.
Portable hydraulic tester (flow meter)
(10) Portable hydraulic tester (flow meter)
(22) Multitach
(26) Valve
5. Turn valve (26) on portable hydraulic tester (10) clockwise until the pump delivery pressure is
6850 kPa (1000 psi).
6. Record the negative flow rate in Table 1.
Pressure/Flow characteristic curve
Table 1
Negative Flow Control at
2550 kPa (370 psi)
Right pump
Oil Temperature °C (°F)
Left pump
Right pump
Engine Speed (rpm)
Left pump
Right pump
Flow measured liter/min (US gpm)
Left pump
Right pump
Flow corrected liter/min (US gpm)
Left pump
New 104 ± 10 (27.0 ± 2.6)

Specification for negative flow rate liter/min (US gpm)
Service limit
84 (22)
Note: Specifications for flow rates are based on an engine speed of 1800 rpm. To get more accurate
test results, measured flow should be corrected with the following calculation.
Table 2
Measured flow x 1800 rpm
Corrected flow =
Measured rpm
Flow measurements must be done in pressure rise.
Copyright 1993 - 2018 Caterpillar Inc. Fri Dec 14 11:22:22 EST 2018
Todos los derechos reservados.
Red privada para licenciados del SIS.

Pump Control (Negative Flow) - Test

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325C & 325C L Excavators AMH00001-UP (MACHINE) POWERED BY 3126B En...

Pump Control (Negative Flow) - Test

Flow meter tool layout

(1) Swing motor

(2) Connector at swing motor

(3) 6V-9840 Swivel tee

(4) Makeup Line (swing motor)

(6) Negative flow control line (right pump)

(10) 4C-9910 Portable hydraulic tester (flow meter)

(11) Delivery line (left pump)

(12) Delivery line (right pump)

(13) Negative flow control line (left pump)

(17) 9U-7335 Blocking cover

(23) Right pump

(24) Left pump

(29) 1U-8303 Fitting

(30) 5K-9090 O-Ring seal

(31) 5P-0201 Hose

(32) 5P-1010 Sleeve

(33) 4C-8767 Coupling

(34) 7M-8485 O-Ring seal

(35) 4C-6481 Coupler assembly

(36) 4C-6482 Nipple assembly

(37) 4I-6141 Coupling

(38) 8C-9026 Adapter

(39) 6K-6307 O-Ring seal

(40) 6V-9854 Swivel elbow

(42) 1P-3703 Rectangular seal

(46) 8T-4184 Bolt

(47) 8T-4223 Hard washer

(48) 6V-0400 Half flange

(49) 1U-8292 Adapter

(1) Swing motor

(4) Makeup line

(5) Main control valves

(6) Negative flow control line (right pump)

(8) Pressure tap (left pump delivery pressure)

(9) Pressure gauge

(10) Portable hydraulic tester (flow meter)

(11) Delivery line (left pump)

(12) Delivery line (right pump)

(13) Negative flow control line (left pump)

(14) Pressure tap (power shift pressure)

(16) Pressure tap (right pump delivery pressure)

(17) Blocking cover

(18) Test line

(20) Pressure gauge

(22) Multitach group

(23) Right pump

(24) Left pump

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

(6) Negative flow control line (right pump)

(12) Delivery line (right pump)

(16) Pressure tap (right pump delivery pressure)

(23) Right pump

(24) Left pump

1. Position the machine on level ground.

2. Stop the engine.

a. Disconnect delivery line (12) from right pump (23) .

Swing motor (top view)

(1) Swing motor

(4) Makeup line