3.

5 Design calculations for Skin plate and Stiffener for pier

Pier is having skin plate of 5mm thk supported by folded plate section as stiffeners.

Design calculations for Steel Panel for Pier

Lateral concrete pressure = 83.260 KN/m²

3.5.1 Design Of Skin Plate

Thk Span Load
2
(m) L (m) KN/M
0.005 0.25 83.26
Check for Moment
2
Moment = w x l / 10
= 0.520 KNm
Bending stress = M / Z
= 165000 KN/m2 (allowable)
2
Z = bt b = 1 m width
6
t = 0.520 x 6
165000 x 1

= 0.0044 m
= 4.35 mm
Hence thk < 5 mm SAFE
Check for shear

Design Shear force = = 83.26 x 0.25 X 1

2
= 10.4 KN
Shear Stress = Vn / D x t
= 8326 / 1000 x 5
2 2
= 1.6652 N/mm < 100 N/mm Safe
3
b = 1m I = b t / 12
4
I = 10416.7 mm
4
I = 1.04 Cm
Deflection = [ ( 5 W L³ ) / ( 384 E I ) ]
3
= 5 x 83.26 x 0.25 x 1000 x 25 x 0.53
384 x 2 x 1000000 x 1.04
= 1.077 mm Considering continuity effect
< 3 mm As per IS 14687-1999

8
3.5.2 Design of Trapezoidal stiffener for Pier :
Folded sheet spacing = 1200 mm max
Panel 0.5 cm thk
Depth of Tributary Load Bw
Span 2
stiffener width KN/m KN/m 2(16 t) +tw
10.0 0.3 1.2 0.55 83.26 45.793 41

(16x5)+250+(16x5) =410

4 10

250

Y = 8.100 Cm
cm4
100
I = 471.0
3 3
Zetop = I/Y = 58.1 cm
Zebot = I/( 10.5 -Y) = 196.3 cm3
Sectional Properties
Area: 3137
Perimeter: 1547
Bounding box: X: -205 -- 205
Y: -81 -- 27
Centroid: X: 0
Y: 0
Moments of inertia: X: 4713004
Y: 35739608
Product of inertia: XY: 0
Radii of gyration: X: 39
Y: 107
Principal moments and X-Y directions about centroid:
I: 4712714 along [1 0]
J: 35739608 along [0 1]
2
Moment = 45.8 x 1.2 / 8
= 8.243 KN m
Checks:
Bending Stress = M / Z
= 8.243 x 1000000 / 58148.15
= 141.75
2
< 165 N/mm Safe

Shear force = 45.79 x 1.2 / 2

= 27.5 KN
Shear stress = Vn / D x t
= 27.5 x 1000 / 315
2
= 87.2248 N/mm
2
< 100 N/mm Safe
Deflection = [ ( 5 W L³ ) / ( 384 E I ) ]
3
= 5 x 45.793 x 1.2 x 1000 x 120 x 0.53
384 x 2 x 1000000 x 471.00 9
= 0.696 mm Considering continuity effect
< 3mm As per IS 14687-1999
 Design calculations for Steel Panel for piercap
Piercap height 1.5m max, at 1.5m max lateral pressure ,
Max Lateral concrete pressure at piercap = 39.004 KN/m²

3.5.3 Design Of Skin Plate

Thk Span Load
2
(m) L (m) KN/M
0.005 0.3 39.00
Check for Moment
2
Moment = w x l / 10
= 0.351 KNm
Bending stress = M / Z
= 165000 KN/m2 (allowable)
2
Z = bt b = 1 m width
6
t = 0.351 x 6
165000 x 1

= 0.0036 m
= 3.57 mm
Hence thk < 5 mm SAFE
Check for shear

Design Shear force = = 39.00 x 0.3 X 1

2
= 5.85 KN
Shear Stress = Vn / D x t
= 3900 / 1000 x 5
2 2
= 0.780075 N/mm < 100 N/mm Safe
3
b = 1m I = b t / 12
4
I = 10416.7 mm
4
I = 1.04 Cm
Deflection = [ ( 5 W L³ ) / ( 384 E I ) ]
3
= 5 x 39.00 x 0.3 x 1000 x 30 x 0.53
384 x 2 x 1000000 x 1.04
= 1.047 mm Considering continuity effect
< 3 mm As per IS 14687-1999

10
3.5.4 Design of Trapezoidal stiffener for Piercap :
Folded sheet spacing = 1200 mm max
Panel 0.5 cm thk
Depth of Tributary Load Bw
Span 2
stiffener width KN/m KN/m 2(16 t) +tw
10.0 0.3 1.2 0.5 39.00 19.50187 36

(16x5)+200+(16x5) =360

360
200
Y = 6.900 Cm

35 I = 570.0 cm4

70
5 cm
3
Zetop = I/Y = 82.6
Zebot = I/( 10.5 -Y) = 158.3 cm3
Sectional Properties
Area: 3394.9744
Perimeter: 1357.6125
Bounding box: X: -176.7689 -- 176.7689
Y: -69.5229 -- 35.4771
Centroid: X: 0.0000
Y: 0.1193
Moments of inertia: X: 5704509.3012
Y: 25547558.6569
Product of inertia: XY: 0.0000
Radii of gyration: X: 40.9912
Y: 86.7474
Principal moments and X-Y directions about centroid:
I: 5704460.9420 along [1.0000 0.0000]
J: 25547558.6569 along [0.0000 1.0000]
2
Moment = 19.5 x 1.2 / 8
= 3.510 KN m
Checks:
Bending Stress = M / Z
= 3.510 x 1000000 / 82608.7
= 42.49
2
< 165 N/mm Safe

Shear force = 19.50 x 1.2 / 2

= 11.7 KN
Shear stress = Vn / D x t
= 11.7 x 1000 / 315
2
= 37.1464 N/mm
2
< 100 N/mm Safe
Deflection = [ ( 5 W L³ ) / ( 384 E I ) ]
3
= 5 x 19.502 x 1.2 x 1000 x 120 x 0.53
384 x 2 x 1000000 x 570.00 11
= 0.245 mm Considering continuity effect
< 3mm As per IS 14687-1999