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Balancing Borescope
Attn:
Nestle Pakistan Ltd. Kabirwala
Dear Sir,
We are pleased to submit you Vibration Analysis Report for the month of May 2017.
However, if you feel any discrepancy please feel free to contact us.
Yours truly,
Table of contents
Executive Summary.........................................................................................................................4
1. Inspection Area - UTILITIES..................................................................................................5
1.1. Overview............................................................................................................................5
1.2. Critical Maintenance Review.............................................................................................9
1.3. Abbreviated Measurement Summary..............................................................................11
1.4. Detailed Spectra (UTILITIES area)..................................................................................12
2. Inspection Area - EGRON-1.................................................................................................13
2.1. Overview..........................................................................................................................13
2.2. Critical Maintenance Review...........................................................................................14
2.3. Abbreviated Measurement Summary..............................................................................15
2.4. Detailed Spectra (EGRON-1 area)..................................................................................16
3. Inspection Area - EGRON-2.................................................................................................17
3.1. Overview..........................................................................................................................17
3.2. Critical Maintenance Review...........................................................................................18
3.3. Abbreviated Measurement Summary..............................................................................19
3.4. Detailed Spectra (EGRON-2 area)..................................................................................20
4. Inspection Area - STD PLANT.............................................................................................21
4.1. Overview..........................................................................................................................21
4.2. Critical Maintenance Review...........................................................................................23
4.3. Abbreviated Measurement Summary..............................................................................24
4.4. Detailed Spectra (STD PLANT area)...............................................................................25
5. Inspection Area - UHT PLANT.............................................................................................26
5.1. Overview..........................................................................................................................26
5.2. Critical Maintenance Review...........................................................................................27
5.3. Abbreviated Measurement Summary..............................................................................28
5.4. Detailed Spectra (UHT PLANT area)..............................................................................29
6. Inspection Area - NOODLE PLANT.....................................................................................30
6.1. Overview..........................................................................................................................30
6.2. Critical Maintenance Review...........................................................................................31
6.3. Abbreviated Measurement Summary..............................................................................32
6.4. Detailed Spectra (NOODLE PLANT area).......................................................................33
Executive Summary
This report consists of the vibration analysis of your machine. The survey and data collection of
your equipment was carried out in May 2017. So we are in position to determine mechanical
condition of machines.
This inspection report includes an explanation of all measurement and review conducted. The
mechanical and dynamic behavior of each machine and its components are analyzed and
recommended actions are also detailed for each component of machine.
Where
Outboard = Non driving end
Inboard = Driving End (Coupling Side)
These abbreviations are used by the software and will be shown as such in the reports. Overall
values of all the points for all machines have been attached with the report. The soft copy of the
report is attached with this for your convenience.
Recommendations
1025 - PA FAN-2 1025
Lubricate fan both bearings properly, Keep monitoring temperature. Retake fan data after lubrication.
2.1 - FORCED FAN MOTOR 2.1 (A.H-2)
Monitor bearing tempetraure. Retake data in case of temperature rise/ abnormal sound.
FFM-1 - FORCE FAN MOTOR 1(BOL-1)
Monitor motor temperature. Increase monitoring frequency.
OBM-1 - OIL BURNER MOTOR 1(BOL-1)
Tighten motor mounting bolts and retake data after bolt tightening.
FFM-2 - FORCE FAN MOTOR 2(BOL-2)
Lubricate motor bearing if applicable. Monitor motor bearing temperature. Also increase monitoring frequency.
1120 - CH.W COOLING CIRCL PMP 1120
Check oil level in pump, Monitor temperature.
1180 - CH.W COOLING CIRCL PMP 1180
Inspect motor DE bearing for any looseness. Replace if needed.
2239 - DRINKING W.PMP 2239
Recommendations
2250 - DRINKING W.PMP 2250
Lubricate motor DE bearing properly, Monitor temperature and vibration frequently.
1214 - COOLING T.D PMP 1214
Lubricate motor both bearings, Monitor temperature..
1235 - COOLING T.D PMP 1235
Check oil level and oil condition, increase monitoring frequency.
1245 - COOLING T.D PMP 1245
Check oil level and increase monitoring frequency.
ZR 500 - AIR COMPRESSOR 500
Replace stage 1 male rotor NDE bearing in next stoppage. Monitor motor bearing temperature..
9335 - CH.W DISTRIBUTION PMP 9335
Lubricate motor bearings properly ,aslo inspect coupling elemtent and realigh equipment. Keep monitoring
motor bearing temperature.
GAC - GEA AMMONIA COMPRESSOR
Lubruicate motor bearings, Monitor temperature.
1516 - ICE.W CIRCULATION PMP 1516
Lubricate motor NDE bearing. Monitor motor temperature frently.
2 B2 Blower1
3 B3 Blower2
4 B4 Blower3
5 B5 Blower4
6 B6 Blower5
7 P1 pump 1
8 P2 pump 2
9 P3 pump 3
10 P4 pump 4
11 P5 pump 5
12 g1 Gear Box
13 g2 Gear Box1
14 g3 Gear Box2
15 g4 Gear Box3