Rehabilitation of the Tunnel and Access Roads

to the Sloboda Bridge, Novi Sad, (Serbia and Montenegro)

REHABILITATION OF
TRANSFORMER STATION
DIESEL ELECTRICAL
GENERATOR

RENEWAL
Diesel Electric Generator

Rev 1.1.0
March 2004
Rehabilitation of the Tunnel and Access Roads
to the Sloboda Bridge, Novi Sad, (Serbia and Montenegro)

REHABILITATION OF
TRANSFORMER STATION
DIESEL ELECTRICAL
GENERATOR

RENEWAL

Content:

SECTION 0: DESIGNER DOCUMENTS

SECTION 1: TECHNICAL DESCRIPTION
SECTION 2: ANNEX ON LABOUR PROTECTION
SECTION 3: BILL OF QUANTITIES
SECTION 4: DRAWINGS

1. Enclosed assembly of Generator +RBDA; Single-line scheme EDA-01_1J-2J

2. Enclosed assembly of Generator +RBDA; Scheme of signalization EDA-01_1D-5D
and management
3. Electrical Equipment List +RBDA (MS Word document) EDA-01_DOC
4. Enclosed assembly of Generator +RBDA; Protection and EDA-01_1Z
measure

2
Diesel Electric Generator

5. Enclosed assembly of Generator +RBDA; Front panel

EDA-01_1I
6. Block scheme of cable EDA-02
7. Plan trace of cables in DEA and TS EDA-03
8. Scheme systems of fuel EDA-04

SECTION 0: DESIGNER DOCUMENTATION

In this section, documents regarding designer license and main designer authorization are to
be added.

3
Diesel Electric Generator

SECTION 1: TECHNICAL DESCRIPTION

1.0. General data

Laws, technical regulations, norms, standards and recommendations (hereinafter refer as lit
No) respected in this design are as follows:

1. Code on technical standards for protection of low tension network and belonging
transformer stations, “Pravilnik o tehničkim normativima za zaštitu niskonaponskih mreža i
pripadajućih transformatorskih stanica” (Sl. list SFRJ br. 13/78).
2. Code on changes and addendums to the Code on technical standards for protection of
low tension network and belonging transformer stations, “Pravilnik o izmenama i dopunama
pravilnika o tehničkim normativima za zaštitu niskonaponskih mreža i pripadajućih
transformatorskih stanica” (Sl. list SRJ br. 37/95).
3. Code on technical standards for low tension electrical installations, “Pravilnik o tehničkim
normativima za električne instalacije niskog napona” (Sl. list SFRJ br. 53/88 i 54/88).
4. Code on changes and addendums to the Code on technical standards for low tension
electrical instalations, “Pravilnik o izmenama i dopunama Pravilnika o tehničkim normativima
za električne instalacije niskog napona” (Sl. list SRJ br. 28/95).
5. Code on technical standards for driving and maintaining electro energetic plants and
leads, “Pravilnik o tehničkim normativima za pogon i održavanje elektroenergetskih
postrojenja i vodova” (Sl. list SRJ br. 41/93).
6. Code on protection of object against atmospheric discharge, “Pravilnik o tehničkim
normativima za zaštitu objekata od atmosferskog pražnjenja” (Sl. list SRJ br. 11/96.).
7. Code on general labour protection against electric power in work areas and sites,
“Pravilnik o opštim merama zaštite na radu od opasnog dejstva električne struje u objektima
namenjenim za rad, radnim prostorima i gradilištima” (Sl. glasnik SRS br. 21/89).
8. Code on technical standards for protection of electro energetic objects and equipment
against fire, “Pravilnik o tehničkim normativima za zaštitu elektroenergetskih postrojenja i
uređaja od požara” ( Sl. list SFRJ br. 74/90).
9. Planning and construction law, “Zakon o planiranju i izgradnji” (Sl. glasnik RS br. 47/03).
10. Law on labour protection, “Zakon o zaštiti na radu” (Sl. glasnik RS br. 42/91, 53/93, 67/93
i 48/94).
11. Law on changes and addendums to the Law on labour protection, “Zakon o izmenama i
dopunama zakona o zaštiti na radu” (Sl. glasnik RS br. 42/98).
12. Law on standardization, “Zakon o standardizaciji” (Sl. list SRJ br. 30/96).
13. Law on measuring units, “Zakon o mernim jedinicama i merilima” (Sl. list SRJ br. 80/94).

4
Diesel Electric Generator

14. YU standards referring to this kind of objects. Exact standard will be noted in text
15. Technical recommendations (EPS – Direkcija za distribuciju el. energije Srbije).

1.1. Position of diesel electrical generator

Diesel electrical generator facility (Diesel engine, generator and fuel tank, command cabinet
and other installations) are sited in TS 20/0,4 kV building “Miseluk”. Dimensions of room for
generator are 6.00 x 6.10 m.

Due to not being in use and other forces (not connected with time or maintenance) this
generator is in state not to be repairable and has to be changed with the new one.
Similar machine is to be positioned with similar characteristics.

1.2. Technical data on DEG

Diesel engine:
Manufacturer: Uljanik Pula, Croatia
Power: 420 kW
Number of Rpm: 1500 r/min

Generator:
- Type: S4 084
- Voltage: 3x400/231 V
- Power: 460 kVA
- Power factor: 0,8
- Frequency: 50 Hz
- Power intensity: 665 A
Total weight:
Diesel engine + generator: 5.500 kg.

Purpose of those diesel electrical generators is to start up automatically and start up is

started by voltage of 24 V.

5
Diesel Electric Generator

1.3. Command cabinet

Command cabinet will be 1200 x 600 x 2000mm (width x depth x height). In +RBDA will be
contactors for network supplying cable (input – output cells 0.4 kV +P2 and +P4) and
contactors for generator cable.
Colored bus bares 4x(50 x 10) ECu are to be installed in +RBDA too.
In +RBDA PLC is installed, which manages with DEG and the whole TS.

6
Diesel Electric Generator

1.4. LV cables

These cables are designed in the Detailed design for TS rehabilitation.

Cables are to be fixed on cabinet bottom.
Cable tests are covered by TS Rehabilitation design.

1.5. Earthing of diesel electrical generator and -RBDA

As diesel electrical generator plant is installed in TS building, together with transformer

station itself, it forms unique plant with it, all parts of this equipment are to be earthen in the
same way and on the same earthling as the whole TS and its building.
Potential equalizing is to be done in the same way as for transformer station.

1.6. Fire protection

Fire protection inside DEG and measures for eliminating of fire propagation on near buildings
is designed according to Lit. No. 8.
Following measures are designed:
- All doors and windows are metal
- Doors are to be opened toward outside and with no possibilities to be locked from inside.
- Walls of the generator room are made of bricks and this room does not have direct
connection with TS rooms and command room. Brick walls are separated these rooms
and no doors between.
- In DEG command cabinet, installed equipment does not allow open electrical arc.
- Room is equipped with two mobile CO2 fire extinguishers.
Part of fire protection concerning fueling system, excost system, room ventilation and motor
cooling is to be executed according to diesel electrical generator manufacturer of the plant
according to specifications in the Bill of Quantities.

1.7. Internal electrical lighting

In case of need for works during the night time, room for diesel electrical generator is
equipped with 4 ceiling lamps and sockets for small electrical tools and lamps. One pole
switch is also to be installed.

7
Diesel Electric Generator

SECTION 2: ANNEX ON LABOUR

PROTECTION
2.1. DEG function
DEG plant is designed as 3x400/231 V, 460 kVA to serve for supplying tunnel ventilating
system, and lighting in case of power failure from electrical network.

2.2. Legal base of annex content

Annex on labour protection is in accordance with Lit. No.7, Lit. No.10 , Lit.No. 11, Lit.No.14

2.3. Dangers and measures for eliminating

2.3.1. Prevention of unauthorized entering
Unauthorized persons must not be allowed to enter DEG room. To prevent this possibility, all
doors are metal with appropriate locks and keys are to be accessible only for authorized
personnel. Doors are to be unlocked and opened only during maintenance and other
intervention on the equipment. Warning plate is to be mounted on all doors.

2.3.2. Cable channel

All floor cable channels must be covered with appropriate steel covers that could be moved
only if an intervention is to be carried out.

2.3.3. Dangers from parts that are under voltage

Bus bares and all assembly equipment and cable ends are mounted in command cabinet
which is manufactured of steel sheet. Every cabinet block is closed by its own door which is
equipped with appropriate locks.

2.3.4. Danger on wrong management

As automatic device start with automatic control of working and stopping is designed, real
danger on wrong management is eliminated. If commands are not issued according to
system designed, automatic shut down of equipment is designed.

2.4. Dangers in case of average work regime

2.4.1. Danger on high voltage
As room for diesel electric generator plant is situated in the same building with transformer
station Miseluk, high voltage danger is only from transformer station. As this is totally
renewed transformer station, all measures concerning high voltage dangers are covered by
detailed design for transformer station Miseluk.

8
Diesel Electric Generator

2.4.2. Dangers from electric arc

Electric arc could be caused by wrong insulation or short circuit in command cabinet. In this
case short circuit protection will act instantly and DEG will be shut off.
If fire start it will be localized in metal command cabinet, and by using CO2 extinguishers.

9
Diesel Electric Generator

SECTION 3: BREAKDOWN OF LUMP SUM

QUANTITIES
As this device is to be delivered and mounted as a whole, quantities in this breakdown lists
are only for cooperation.

Offer must be Lump Sum, with all materials and works, including trial work and fine
regulation for all the system.

Item Unit Rate Amount

Description of Works Unit Quantity
No. (in Euro) (in Euro)
1. Command cabinet +RBDA

1.1. Delivery and mounting of command cabinet 1200 x

600 x 2000 mm (W x D x H) manufactured of pickled
steel sheet 2 mm, anticorrosive protected and Nos 1
painted. Bottom of cabinet is to have steel elements
for energetic cables tightening.

1.2. Measuring device for local measurement and remote

controll. Results could be displayed on local monitor
Nos 1
(3I, 3V, 3U, P, Q, S, cosf, fecvency, harmonics,
RS485 interface.
- Current measure transformer
1.3. Un = 0.6 kV, 50 Hz,
Transfer ratio: 1000/5A
Iterm = 80 In ; Idin = unlimited
kl. 0.5; Fs = 5; Sn = 30VA Nos 3

Simillar to Type STEN 061 (Elektrotimok,

Zajecar, Sebia)
- LV circuit breaker
1.4.
Thermo LV circuit breaker, Ui = 660 V, 50 Hz, Ith =
800 A, disconnection current 100 kA, megnetic- Nos 1
thermic release 3xR1-1 for range 630-800 A, 50 Hz.
Three pole contactor
1.5.
Ue = 400 V, Ie = 400 A
Nos 4
Similar to Type K3-450 A22 Schrack

Fuse with socle In = 25 A

1.6 Nos 23
- Cartridge 25A
Nos 3
- Cartridge 20A
Nos 3
- Cartridge 16A
Nos 6
- Cartridge 10A
Nos 6
- Cartridge 6A
Nos 5

10
Diesel Electric Generator

Item Unit Rate Amount

Description of Works Unit Quantity
No. (in Euro) (in Euro)
Battery charger
1.7 Nos 1
Cam switch one pole I=16A
1.8 Nos 1
Changeover cam switch I=16A
1.9 Nos 1
PLC with min. 32 digit. inputs, 16 digits. outputs with
1.10 programming interface and with appropriate possibility
for connection to radio modem and with it's own Nos 1
display
Over voltage protection 231 V; 50 Hz nominal current
1.11 25/25 kA for wave 8-20 micro s Nos 1
Network filter Un=231 V, In=1A
1.12 Nos 1
Adapter 231V AC;50 Hz to 24 V DC; In=1,7 A; AC
1.13 and DC side galvanic separated, DC floating Nos 1
Mini fuse with cartridge 5A
1.14 Nos 1
Mini fuse with cartridge 1A
1.15 Nos 2
Mini fuse with cartridge 0,5A
1.16 Nos 2
Hater Un=231 V; 50 Hz; 100 W
1.17 Nos 1
Room thermostat
1.18 Nos 1
Push button 1NO+1NC
1.19 Nos 1
Mini relay 1CO , Uc=24V
1.20 Nos 8
Control relay 2CO , Uc=24V, I=16A
1.21 Nos 2
Contactor K1-09, 25A, Uc=231V
1.22 Nos 3
Bimetal U12/16, 1.2-1.8A 
1.23 Nos 1
Signal lamps
1.24 Nos 6
Other unspecified material and equipment
1.25 LS 1

To Summary:

2. Diesel electrical generator

Dismantling of all unusable equipment from generator

2.1. room. This work is described in civil works for
Transformer station.
Automatic diesel electrical generator, similar or higher
2.2. quality as Type: AGD 591 6V, 396 TC 32 power 430
kVA, 3x400/231 V, cosφ=0.8 producer Uljanik Pula,
Croatia
- generator, S4 084, 430 kVA
- diesel engine, 6V 396 TC 32 MTU complete with
equipment
- contact voltage device
- chassis for motor and generator
- water radiator cooler Nos 1

11
Diesel Electric Generator

Item Unit Rate Amount

Description of Works Unit Quantity
No. (in Euro) (in Euro)
Fuel tank 2000l, complete with:
2.3.
-fuel level indicators
-absorption net
-appropriate valve on fuel pipe to diesel engine
Connecting pipes and all other equipment
REMARK: It is found that existing fuel tank is reusable
ant offer should be on repairing it.
LS 1
Manual pump for fuel tank.
2.4. Nos 1
Electric pump for fuel tank. It must be in metal cabinet
2.5 together with end of fuel pipe for refilling with
possibilities of locking.
Nos 1
Regulation automatic jalousies 1200x1200 mm that
2.6. are opened only during engine is running. LS 1
Regulation automatic jalousies 1600x1200 mm that
2.7. are opened only during engine is running. LS 1

Battery 24V, 270Ah

2.8 Nos 1
Exosting pipe with all needed equipment for air
2.9 circulation for cooling radiator. LS 1

Ventilator 0.18kW, 380V

2.10 Nos 1
Different steel girders.
2.11 LS 1
Other unspecified material and equipment
2.12 LS 1

To Summary:

3. Signal and Command cables

Delivery and mounting electrical installation in cable

3.1. cannels or on walls in metal elastic pipes

PP00 2x1.5 mm2

m 80
2
PP00-Y 3x1.5 mm
m 50
PP00-Y 4x1.5 mm2
m 50
2
PP00 7x1.5 mm
m 15
PP00 2x2.5 mm2
m 15
2
PP00-Y 4x6 mm
m 15
XP00 1x240 mm
m 100
2
PP/F 1x95 mm
m 5
LiYCY 2x075
m 20
Ribbed elastic metal pipes of appropriate diameter
LS 1

To Summary:

12
Diesel Electric Generator

Item Unit Rate Amount

Description of Works Unit Quantity
No. (in Euro) (in Euro)

4. Other

Other unspecified material and equipment

4.1. LS 1

To Summary:

Summary

Schedule Amount
Description of Works
No. (in Euro)
LUMP SUM WORKS
1 Command cabinet +RBDA

2 Diesel electrical generator

3 Signal and Command cables

4 Other

LUMP SUM PRICE

13
Diesel Electric Generator

SECTION 4: DRAWINGS

1 Enclosed assembly of Generator +RBDA; Single-line scheme: 2 EDA-01_1J

drawings
2 Enclosed assembly of Generator +RBDA; Scheme of signalization EDA-01_D
and management: 5 drawings
3 Electrical Equipment List +RBDA (MS Word file) EDA-01_DOC
4 Enclosed assembly of Generator +RBDA; Protection and EDA-01_Z
measure: 1 drawing
5 Enclosed assembly of Generator +RBDA; Front panel: 1 drawing EDA-01_I
6 Block scheme of cable: 1 drawing EDA-02
7 Plan trace of cables in DEA and TS: 1 drawing EDA-03
8 Scheme systems of fuel: 1 drawing EDA-04

Total: 12 drawings
1 text file

14