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International Journal of Pure and Applied Mathematics

Volume 114 No. 9 2017, 213-226


ISSN: 1311-8080 (printed version); ISSN: 1314-3395 (on-line version)
url: http://www.ijpam.eu
Special Issue
ijpam.eu

Architecture and Speed


Control of Hybrid Electric
Vehicles
V.P. Kumar1 and Susmita.V 2
KL University, Guntur, AP, India
pavank145@gmail.com
KL University, Guntur, AP, India
shushmithav@gmail.com

Abstract
Among all the vehicle technologies available today
hybrid electric traction has the most advanced
vehicular technology. It reduces pollution, increases
fuel economy and overall has very smooth
performance. Most of the vehicle manufactures today
are developing hybrid vehicles as their flagship
product. In this paper a detailed study is carried out
on types of the hybrid vehicles and speed control of
BLDC motor for hybrid electric vehicle through
simulation and experimental results.
INDEX TERMS: Hybrid vehicle, BLDC, speed
control, Pollution.

1 Introduction
Hybrid vehicles refer to a vehicle which has more than one source
of power to drive the wheels. A hybrid-electric vehicle shows that
one source of force is given by an electric motor and other source
of force can originate from various diverse innovations, however
it is ordinarily given by an the internal combustion engine (ICE)
intended to keep running on either gas or diesel fuel. Hybrid
electric vehicles have smooth driving experience as they have
high power and quick acceleration. Electric motor gives high
starting torque allowing the vehicle to213have high torque during
International Journal of Pure and Applied Mathematics Special Issue

starting and ICE has high RPM giving vehicle high speed thus
giving HEVs good acceleration. Conventional vehicle or a pure
electric vehicle have only one source of power which is either a
gasoline engine or a electric motor, due to this single power
source the vehicle performs very poorly when exposed to changes
in road conditions. Induction motors were used as the electric
motor in hybrids but now a days BLDC motor has been broadly
utilized in light of the fact that the BLDC motor has more
straightforward structure and lower cost than the AC motor. As
the Brushless DC motor have highest torque and good accelerate
they are best the choice for vehicular applications. With no usage
of brushes in the motor, temperature rise of the motor is very less
and there will be no mechanical wear in the machine. There are
two ways in which BLDC motor can be controlled .
1) Sensor technique
2) Sensor-less technique
Sensor technique is similar to the detector which makes the
measurement of the appropriate position of the rotor. Hall Effect
sensor is most widely used as position detector in BLDC motor.
Sensor-less technique implies that there is no spot detector,
however it needs highest execution exhibitor. In the sensor-less
strategy of controlling the motor, the cost of the motor is reduced
as there are no position sensors but the control strategy is
complex which increases the cost of the controller. Despite what
might be expected, the price is sidestep for drawbacks.

2 ARCHITECTURE

Based upon the motor and engine driving the vehicle we can
recognize the hybrid electric vehicle into different types:

A. SHEV or Series hybrid electric vehicles:

Series drivetrains have the simplest hybrid architecture. Electric


motor is the only source which is responsible for vehicle’s
moment. Either the battery or the electric generator is used to
supply power to the motor’s controller. Vehicle electronics
calculates the power from the battery and generator and then
determines which source of power should be given to motor
controller to drive the motor. Batteries are charged using the
generator and regenerative breaking.
Series hybrid electric vehicle perform best when the vehicle has
to stop and start frequently, where internal combustion engines
are proved inefficient. The vehicle’s electronics allow only battery
to power the motor, saving the engine for situations when the
battery is low.
The engine in series hybrid is small as its work is only to run a
electric generator which is used charge the battery pack. The
battery used is of higher capacity than the one used in parallel
hybrid as motor is the only source for driving the vehicle. High
capacity battery, large electric motor, along with a internal
combustion engine and a generator, adds
weight and cost to the vehicle. SHEV previously subsist a largest
period like loaders, fuel electrical trains.
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International Journal of Pure and Applied Mathematics Special Issue

Figure 1: Model of series hybrid vehicle

a. Disadvantages of SHEV: The Internal Combustion Engine and


the motor which convert the electrical energy to mechanical
energy are proportion to assign with the maximum force of the
vehicle. In this way, the aggregate load, value and area of the
drivetrain can be over the top. Amid long-separate expressway
driving, the aggregate productivity is mediocre compared to
traditional transmission because of the few vitality changes.
b. Profits of SHEV: The vehicle which contain pivot and
combustion engine are not having any mechanical connection.
The motor generator gathering can be found all over. In the not
having traditional mechanically transmit components like Gear
Box in motor vehicle. Isolate pivot motor must executed
effortlessly.

B. PHEV or Parallel hybrid electric vehicles:

Vehicles which have parallel hybrid configuration, have an


engine and electric motor which work together to move the
vehicle. Smaller battery packs are used in parallel hybrids
compared to series drivetrains. Parallel hybrid rely on
regenerative braking to keep the battery charged. When battery
is low parallel hybrids make use of the motor as a generator for
charging the batteries, like a generator in series hybrid.
Since the engine and motor are connected directly to the drive
shaft of the vehicle, both the engine and motor can drive the
vehicle making it best suitable in highways and traffic
conditions.

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International Journal of Pure and Applied Mathematics Special Issue

Figure 2: Model of parallel hybrid vehicle.

a. Disadvantages of PHEV: Battery charging relay only on


regenerative braking, so battery gets drained faster when only
motor is used making parallel hybrid non relay able in motor
mode.
b. Profits of SHEV: Since parallel hybrid has both engine and
electric motor connected to the driving shaft, we can use it in any
type of road conditions.

C. Combined hybrid electric vehicles:

Combined drivetrains have the merits and problems of the


parallel and series hybrids. By merging these two designs, the
electric motor can drive the vehicle directly as in the series
hybrid when high torque is required, and can be disconnected,
with only the engine driving the vehicle when high RPM is
required.
With electric and gas options, the engine operates at higher
efficiency than other hybrids. At lower RPM it operates like a
series vehicle as vehicle requires more torque. While at higher
RPM, where the series drivetrain is less efficient as torque
required is less at high speeds, the engine comes into action and
makes the vehicle more efficient.
Combined hybrid is costlier than a pure parallel hybrid since it
has a generator, a larger battery pack, and more processing
capacity to manage the combined system. Despite its higher cost
its more efficient than any other hybrid, they can perform better
and consume less fuel.

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Figure 3: Model of combined hybrid vehicle

a. Disadvantages of combined hybrid vehicles: Exceptionally


confounded framework, more costly than parallel hybrid. The
effectiveness of the power train transmission is reliant on the
measure of force being transmitted over the electric way, as
numerous transformations, each with their own productivity,
prompt to a lower proficiency of that way (~70%) contrasted and
the absolutely mechanical way (98%)
b. Profits of combined hybrid vehicles: Most extreme
adaptability to switch amongst electric and ICE power.
Decoupling of the power provided by the engine from the power
requested by the driver takes into account a lighter, and more
effective ICE outline.

D. Plug-in Hybrid:

Plug-in hybrid electric vehicles are a combination of electric


motor and internal combustion engine. Unlike other hybrids,
plug in hybrid can be plugged-in and recharged from an external
power source, allowing the vehicle to charge at charging outlets.
When the battery is low, the internal combustion engine takes
over and drives the vehicle.
Plug-in hybrid can be of series, parallel or combined the only
difference in other hybrids is that engine refuels at a fuel station
and the batteries are charged while the vehicle is running. A plug
in hybrid has the same feature, but it also has the ability to
charge using external power source. The plug-in hybrid is
designed in such a way that they can be charged using domestic
electric sources.

a. Disadvantages of plug-in hybrid vehicles: Charging the plug in


vehicle takes lot of time as they have large battery packs and the
vehicle need to stationary when it’s charging through external
sockets. When charging through external power supply we have
to pay for the power consumed
b. Profits of plug-in hybrid vehicles: Since plug in hybrid have
larger battery packs they can be used for long trips giving it the
biggest advantage compared to other hybrids.

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3 BLDC MOTOR SPEED CONTROL

A BLDC motor is controlled by energizing the stator windings by


rotor position. The position of rotor is determined by using Hall
Effect sensors. By differing the voltage given to the stator of
BLDC, the speed of the motor is changed. When utilizing PWM
to control the condition of the six electrical switch of the three-leg
bridge, voltage to the stator windings is changed by changing the
duty cycle. Speed and torque of the electric motor rely upon the
amount of the magnetic field created by the stator of the motor,
which rely upon the current flow through them. Thus to change
the motor speed we should change the voltage and current to the
stator windings. The motor speed depends just on the sufficiency
of the connected voltage. This can be balanced utilizing PWM
system. The required speed is controlled by a speed controller.
This is actualized as an ordinary proportional Integral controller.
The distinction between the real and required RPM is given as
contribution to the controller. In view of this information PI
controller controls the voltage given to stator windings which in
turn changes the PWM system. If there should arise an
occurrence of closed loop control the genuine rpm is measured
and contrasted with the reference rpm which discover the
mistake speed. The fundamental structure of closed loop control
of the BLDC motor is shown in the figure 5. It comprises of an
external speed control feedback loop to compare reference speed
and actual speed, and inward PWM control loop for firing the
MOSFETS. Speed loop is generally slower than the control loop.

A. Power supply Unit

The DC electric potential, typically 48V is used which is made of


lithium iron phosphate (lifepo4), The LiFePO4 batteries have
different properties, they have a operating voltage of 3.2V – 3.3V,
they discharge at a voltage of 2.8V and when they are charged to
their maximum they have a voltage of 3.4V. These batteries are
used for high power applications, such as Electric cars, electric
bike, power Tools and RC hobby.
The LiFePO4 batteries are considered to be safer when
compared to other lithium ion batteries as they are less prone to
explosion. These batteries can be charged very fast using special
switched mode supplies and they can discharged at higher rates
without affecting the cells. They usually have
higher number of recharge cycles, which implies longer life.
LiFePO4 life expectancy is approximately 5-7 years.

B. Switching Sequence

Before starting the electric motor, rotors position information is


the first info that should be given by Hall Effect sensors to the
control microcontroller. From that point onwards, Table 1
determines the MOSFETS switching arrangement that takes
place. All the MOSFETS should be 218 logically controlled so that
International Journal of Pure and Applied Mathematics Special Issue

the right switch is turned on. North and South Pole are formed
in the starter windings according to switching pattern. In the
Figure 4, the switches on and off are compared with Hall Effect
sensors output. In this strategy, the on and off determines which
winding should be energized, the more extensive the PWM duty
technique, the quicker BLDC turning

POS Hall Phase A Phase B Phase C


OUT
A B C M1 M2 M3 M4 M5 M6
1 L L H L L L H H L
2 L H L L H H L L L
3 L H H L H L L H L
4 H L L H L L L L H
5 H L H H L L H L L
6 H H L L L H L L H

Table 1: Switching sequence of controller.

Figure 4: Waveforms of Hall Effect and gate signals.

C. Proportional-Integral (P-I) controller and closed loop


speed control

P-I controller is used to remove the steady state error which is


caused due to proportional controller. Speed response and over
stability of the P-I controller is very low. The P-I controller
produces a overshoot that is enough for the vehicle to gain
enough inertia. The inability of the 219
p-I controller to determine
International Journal of Pure and Applied Mathematics Special Issue

the future errors it cannot be used to decrease rise time and

eliminate oscillations.
The three specification are
1) kp is proportional gain
2) ki is integral gain
3) E is error

4 RESULTS
A. SIMULATION RESULTS

Simulation is done using MATLAB SIMULINK. Figure 5 shows


the model of BLDC motor. Figure 6 shows the no load speed of
the BLDC motor. Here reference speed is taken as 3000 rpm.
Figure 7 shows the torque of the BLDC motor. Motor produces
more than enough torque for starting the vehicle without any
problem. Figure 8 shows the speed-torque characteristics of
BLDC motor.

Figure 5: SIMULINK Model of BLDC motor.

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Figure 6: Torque characteristics of BLDC motor.

Figure 7: Speed characteristics of BLDC motor.

Figure 8: Ideal Speed-Torque characteristics of BLDC motor.

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International Journal of Pure and Applied Mathematics Special Issue

B. Experimental Results

Hardware implementation is done on 48v, 750W, 3000rpm BLDC


motor. Speed is measured through tachometer. Torque of the
motor is determined using the equation T=9.81*(w1-w2)*r

Where

W1=weight of spring balance1.

W2=weight of spring balance2.

R=radius of pulley.

Figure 9: Hardware implementation of BLDC motor.

TORQUE
18
16
14
12
10
8
6
4
2
0
0 500 1000 1500 2000 2500 3000 3500

Figure 10: Speed-Torque characteristics of BLDC motor.

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International Journal of Pure and Applied Mathematics Special Issue

5 CONCLUSIONS
Permanent-magnet brushless dc motor are used in many
applications which require high-performance because of their
higher efficiency, higher torque at lower rpm, higher power
density for lower size, low Maintenance and less noise than other
motors. In this paper architecture of hybrid electric vehicles is
discussed. Finally the speed control of BLDC motor is analysed
by using Matlab/Simulink. Simulation and hardware
implementation results are presented. The speed-torque
characteristics of BLDC motor gives detailed information on how
speed varies with torque.

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