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RP1 - Influential/Essential Parameters, Issue 2
CONTENTS
1. Introduction.................................................................................................................2
4. References ...............................................................................................................12
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RP1 - Influential/Essential Parameters, Issue 2
1. Introduction
The European Methodology Document [1] is intended to provide a general framework for
development of qualifications for the inspection of specific components to ensure they
are developed in a coherent and consistent way throughout Europe while still allowing
qualification to be tailored in detail to meet different national requirements.
In the European Methodology Document one will not find a detailed description of how
the inspection of a specific component should be qualified. A recommended practice is a
document produced by ENIQ to support the production of detailed qualification
procedures by individual countries. A recommended practice is the next level of
document below the methodology. A recommended practice is applicable in general to
any qualification. This general scope means that valuable advice can be given by ENIQ
to promote a uniform approach to qualification throughout Europe but the detail of how
qualification is to be done is determined at the national level in line with the regulatory
and technical requirements in that country. Organisations will be free to make use at
national level of the existing recommended practices, as they see fit.
This ENIQ recommended practice should assist those involved in inspection qualification
in how to use and implement the concept of influential/essential parameters in agreement
with the spirit of the European methodology. The main objectives of this recommended
practice are:
- to explain the proposed concept of influential/essential parameters,
- to indicate how the concept could be used in inspection qualification according to the
European methodology,
- to give advice concerning the classification of influential parameters,
- to give examples of parameters which can be influential as a function of the specific
inspection to be qualified for 2 cases: an ultrasonic inspection of welds and an eddy
current inspection of steam generator tubes.
It is emphasised that the general principles given in this recommended practice can also
be used for qualification of manufacturing inspections or of inspections performed in the
non-nuclear field, although it was developed specifically for in-service inspection of
nuclear power plant components.
The definitions, as given in the second issue of the ENIQ glossary [2], apply to this
recommended practice.
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RP1 - Influential/Essential Parameters, Issue 2
The first issue of ENIQ Recommended Practice 1 was produced by the ENIQ Task
Group 2.2 and was approved by the Steering Committee of ENIQ for publication in
September 1998. The present document is Issue 2 and builds upon the experience
gained in the use of Issue 1 since then.
The Steering Committee of ENIQ has formally approved this RP 1, Issue 2, for
publication during the 28th Steering Committee meeting held at Řež, Czech Republic on
13-14 June 2005. The voting members of the Steering Committee of ENIQ are (in
alphabetical order):
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RP1 - Influential/Essential Parameters, Issue 2
There are many parameters which can potentially influence the outcome of an
inspection. These are the influential parameters. The list of influential parameters to be
considered will depend upon the specific inspection to be qualified.
Those influential parameters whose change in value would actually affect a particular
inspection in such a way that the inspection could no longer meet its defined objectives
are defined as the essential parameters and are the parameters (together with a
tolerance where appropriate) which need to be considered for the qualification. A case-
by-case analysis has to be performed for each particular qualification in order to identify
the essential parameters for a specific inspection.
In Appendix 1, one finds examples of parameters which can be influential for the case of
an ultrasonic inspection of welds. In Appendix 2, examples of parameters are given
which can be influential for the case of an eddy current inspection of steam generator
tubes.
The above appendices are not intended to be exhaustive but they can be used as check
lists by those developing and justifying inspections to help identify the essential
parameters. They can also be used by qualification bodies in the same way to check that
all essential parameters have been identified and treated in the technical justification.
Consideration of the influential parameters for any particular inspection shows that they
can be divided into two distinct groups (see Figure 1):
- input (component characteristics, characteristics of defects to be detected and sized,
environment etc.),
- NDT inspection system. This includes procedure parameters (for example probe
frequency, beam angles, recording level, personnel requirements etc) and equipment
parameters (for example digitisation rate, horizontal linearity, etc).
The first group contains parameters which define the particular inspection problem. Their
values and the range over which they can vary determine the inspection approach which
is appropriate to the problem. Details of the component such as its dimensions, material
and geometry are included in this group along with the parameters of the defects which
need to be detected and assessed. The particular defect parameters which have to be
considered depend on the NDT method being used. This group of parameters is referred
to as the Input Group.
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RP1 - Influential/Essential Parameters, Issue 2
The second group of parameters includes firstly those which are chosen to ensure that
the NDT to be used is matched to the component, the defects to be sought (and/or sized)
and the performance required. Logically, they should follow from the value of the
parameters in the Input Group, although code requirements or previous practice are
sometimes the basis of the initial choice. Examples of such parameters are, in the case
of ultrasonic inspection, the wave modes, frequencies, beam angles chosen and analysis
criteria. The parameters are specified in the inspection procedure and one of the
purposes of the technical justification is to justify the choices made and determine the
resulting performance to be expected from the inspection. Some of the parameters in
this group can often vary within their specified tolerance without affecting the outcome of
the inspection. Examples are the beam angles and the frequency for ultrasonics. A
function of the technical justification may be to determine and justify the tolerance
allowed for the variation of parameters where the outcome of the inspection is particularly
affected by variations of the particular parameter.
The requirements of the inspection procedure in turn determine the kind of equipment
which is to be used to implement the inspection. Some of the parameters in the Input
Group can also be important. For example, a hostile environment or the need for
precision in size measurement may dictate the use of automated rather than manual
scanning. The need to operate the equipment remotely from the ultrasonic transducers
may require the use of long cable lengths and these can influence the performance of the
equipment and so on. As above, there will often be a tolerance within which the
parameter will not affect a specific inspection. The need to ensure that the equipment
parameters remain within such tolerances requires regular calibration. Those
parameters which can change most rapidly require most frequent calibration. The
parameters relating to the inspection procedure and the equipment used are included in
the NDT Inspection System Group.
2.4 Summary
2.4.1 All influential parameters of the two groups discussed above whose change in
value actually affects the outcome of the inspection in such a way that it can no longer
meet its objectives (and hence be qualified) will be considered as essential parameters
and those from the second group must be specified in the inspection procedure. The
values chosen for the NDT Inspection System Group parameters must be justified in the
technical justification (TJ). The influential parameters which do not affect the qualification
of the particular inspection considered are non-essential parameters and need not be
considered in the TJ.
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RP1 - Influential/Essential Parameters, Issue 2
However, identifying those parameters in the TJ and justifying why they are not essential
might provide even greater confidence for the end user if needed but at the expense of
greater complexity in producing the TJ.
2.4.2 Many NDT inspection system parameters can vary within a tolerance. One of the
purposes of the technical justification is to show that such variations do not affect the
outcome of the inspection. The calibration requirements of the inspection procedure need
to ensure that such parameters are checked at appropriate intervals to ensure that they
remain within the specified tolerance.
2.4.3 The role of the different participants in inspection design and qualification in relation
to the essential parameters is summarised in Table 1 below:
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RP1 - Influential/Essential Parameters, Issue 2
Input Parameters
Procedure Parameters
NDT Inspection
System Parameters
Equipment Parameters
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RP1 - Influential/Essential Parameters, Issue 2
The second issue of the ENIQ European Methodology Document [1] describes
inspection qualification as the sum of the following items:
a. practical assessment (blind or non-blind), conducted on simplified or representative
test pieces resembling the component to be inspected;
b. technical justification, which involves assembling all evidence on the effectiveness of
the test, including previous experience of its application, experimental studies,
mathematical modelling, physical reasoning (qualitative assessment) and so on.
The aim is that the practical assessment and technical justification should together
provide convincing evidence that the proposed inspection will achieve the desired
performance targets, in terms of defect detection and sizing capability.
Technical justification (TJ) forms a key part of the ENIQ approach to qualification. Two
recommended practices have been published on technical justification: one on the
recommended contents of a TJ and one on a strategy of how to use a TJ [5-6]. The
document dealing with the contents of a TJ recommends that it contain a section
identifying the essential parameters for the inspection.
Usually it will be clear which of the parameters in the lists given in the Appendices (or
similar lists for other inspection techniques) are essential for a specific inspection. Some
of the parameters will clearly be inappropriate to the particular inspection e.g. pipe
diameter for plate inspection but many of them have the potential to change the outcome
of the inspection if they are changed sufficiently and so are essential.
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RP1 - Influential/Essential Parameters, Issue 2
Review of the essential parameters of the NDT inspection system group will reveal that
the outcome of the inspection would be particularly affected by changes in the values
chosen for certain of them. When this is the case, it must be demonstrated in detail in the
TJ that appropriate values have been chosen and specified in the IP in relation to the
input parameters and the values the input parameters can assume and that, where
appropriate, the inspection will not be degraded if the inspection system parameters vary
over their full allowable tolerance. Those compiling the TJ should determine which
system parameters fall into this category for the particular inspection. In the case of
ultrasonic inspection, these might include scanning areas, scanning and recording
sensitivity, sizing method and so on. The precise choice for a particular inspection must
be determined from analysis of that inspection. The values chosen for these parameters
and their tolerances where appropriate must be justified in some detail in the TJ. In
ultrasonic testing, the beam angle is a key parameter and must be chosen according to
the orientation of the defects being sought. If component geometry is complex, the
angles of incidence on the defects in relation to the beam angles selected may require
detailed calculation and this should be included in the TJ. Justification of the beam
angles selected for the inspection will usually be a key part of the TJ of an ultrasonic
inspection. However, the inspection would usually not be significantly affected if each
angle were to differ by a few degrees from its nominal value and so the effect of
tolerance in beam angle is often insignificant. Beam angle is an example of a parameter
that must be justified in detail in the TJ even though its tolerance is usually of little
consequence,
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RP1 - Influential/Essential Parameters, Issue 2
Such a treatment is acceptable as long as the brief statement is sufficient to provide the
required confidence (depending on the qualification level) that the qualification
conclusion is correct.
It is suggested that the section of the TJ which deals with essential parameters contains
a table listing all the essential parameters identified for the inspection. For those
parameters whose precise values particularly affect the inspection, the table should
contain a reference to the part of the TJ in which they are treated in detail. For other, less
critical essential parameters, the table itself should contain a brief justification of the
value chosen.
In many cases, for logistical reasons, the TJ is produced following experimental trials. If
the trials are successful, the TJ will need to show that they would still have been
successful over the full range of input parameter values. Most NDT inspection system
parameters whose variation does not affect the outcome of the inspection until they vary
by considerable margins from their specified value are effectively qualified by the trials. In
this situation, the table should simply record which parameters are qualified by the
successful trials.
Where the value or range for an essential parameter is not defined, this should generally
be stated in the TJ together with the reason for this, e.g. no information on the value of
the parameter is available or there is no way currently known to predict the effect of
varying the parameter. This makes a potential weakness in the justification apparent.
The values of the essential parameters of the NDT inspection system group may be
based on previous practice, on the requirements of codes or standards or on an
assessment of the requirements following from the input parameters. The TJ will usually
involve assessing the proposed inspection system through the identified essential
parameters to determine whether its performance matches the requirements.
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RP1 - Influential/Essential Parameters, Issue 2
This assessment may reveal deficiencies, which then lead to a process of iteration to
produce a satisfactory inspection system or to a decision to limit the application of the
inspection system.
3.4 Summary
- Determine the value and the tolerance/range for the essential parameters of the input
group related to the component and the defects,
- Determine which of the influential NDT inspection system parameters are essential for
a particular inspection
- Determine the value of the essential parameters of the NDT inspection system group
and ensure the IP includes values for all of them together with allowable tolerances
- Divide the essential NDT inspection system parameters into two sets –
Those which particularly affect the outcome of the inspection taking into account
the selected values for the input essential parameters related to the component
and the defects. (Set 1)
Those which affect the outcome of the inspection but only if they differ by a
substantial margin from their chosen values (Set 2)
- List all essential parameters, including input parameters, in the appropriate section of
the TJ in a table. For input parameters, identify in the table where evidence is given in
the TJ that the NDT system will meet its objectives for all values in the range of each
essential parameter. For each Set 1 system parameter, identify in the table where it is
treated in detail in the TJ. Include a brief justification in the table for the value (and
tolerance where applicable) chosen for each of the Set 2 system parameters.
- Demonstrate in detail in the TJ that Set 1 parameter values are correctly chosen in
relation to input parameter values and that allowable tolerances for any of the Set 1
parameters does not lead to an unacceptable value for that parameter. This situation
is unlikely to arise for Set 2 parameters because, by definition, the outcome of the
inspection will not be affected unless their value changes by very large amounts.
- Check that calibration requirements are included in the inspection procedure to ensure
that all parameters are and remain within their specified tolerance and include a
statement in the TJ to this effect
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RP1 - Influential/Essential Parameters, Issue 2
4. References
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RP1 - Influential/Essential Parameters, Issue 2
APPENDIX 1
1. Input group
1.1 Component:
• geometry of the component
• access possibilities (including radiation, etc.)
• surface conditions
• weld crown configuration
• weld root configuration
• wall thickness of the straight pipe
• diameter of the pipe
• counterbore
• counterbore dimensions
• weld mismatch (misalignment)
• macrostructure of the base material
• macrostructure of the weld
• presence of buttering (in case of dissimilar metal welds)
• temperature.
1.2 Defects:
• type of defect
• degradation mechanism
• shape of the defect
• through-wall extent of the defect
• position of the defect through the thickness of the component
• position of the defect along the axis of the component
• tilt angle of the defect
• skew angle of the defect
• roughness/branching of the defect
• presence of residual stresses.
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RP1 - Influential/Essential Parameters, Issue 2
• beam angle
• pulse length
• focal characteristics of (twin crystal) probes
• sensitivity for scanning and recording
• scanning pattern and step
• scanning speed
• scanned area on component surface
• personnel training , experience and qualification
• sizing method
• recording/identification criteria
• data analysis scheme.
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RP1 - Influential/Essential Parameters, Issue 2
2.2.2 Cable:
• cable length
• impedance.
2.2.3 Probe:
• probe frequency
• probe index point
• beam shoe angle
• probe shoe angular deviations (squint angle)
• twin crystal probe shoe focal characteristics
• bandwidth.
2.2.4 Scanner:
• linearity of the scanner
• repeatability
• resolution.
• water path (for immersion inspection)
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RP1 - Influential/Essential Parameters, Issue 2
APPENDIX 2
Checklist of parameters which can be influential for the case of an eddy current
inspection of steam generator tubes
1. Input group
1.1 Component:
1.1.1 General geometry and environment:
• access restrictions
• channel head dimensions
• manway configuration
• temperature
• radiation
• structures (internals).
1.2 Defects:
• type of defect
• degradation mechanism
• origin of defects (inside or outside)
• through-wall extent of defects
• length of defects
• orientation of defects
• location of defects.
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RP1 - Influential/Essential Parameters, Issue 2
2.2.1 Transmitter:
• total harmonic distortion
• output impedance
• linearity of phase
• linearity of amplitude.
2.2.2 Receiver:
• input impedance
• amplifier linearity and stability
• bandwidth.
2.2.4 Cable:
• type
• length
• impedance.
2.2.5 Probe:
2.2.5.1 General:
• type of probe
• impedance
• frequency range
• resonance frequency.
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RP1 - Influential/Essential Parameters, Issue 2
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RP1 - Influential/Essential Parameters, Issue 2
APPENDIX 3
The purpose of this RP is to describe a strategy on how to use and implement the
concept of technical justification, which is an important element of the ENIQ
European methodology for qualification of NDT. The main objectives are:
• to give guidance on the relative weight which has to be given to test piece trials
and technical justification taking into account a number of factors such as level,
available evidence, specific application etc.
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RP1 - Influential/Essential Parameters, Issue 2
This RP should assist those doing qualifications to identify the material which might
be included in the qualification dossier, which is defined as an assembly of all the
information relevant to the definition and execution of the qualification. It should
also assist in producing qualification dossiers in a uniform format throughout
Europe, an essential element in providing a general framework for a scheme of
recognition of qualifications performed in the EU. Note that the concept of dossier
is not that of a single document or report but rather that of a file in which key
documents of the qualification are inserted.
RP5 Guidelines for the design of test pieces and conduct of test piece trials, EUR
18686
The purpose of RP5 is to provide guidelines for the design of test pieces and the
conduct of test piece trials, once it is has been decided (for example, as a result of
the analysis done in the technical justification) that they are required. It refers
especially to those test piece trials (open or blind) that are supervised by the
qualification body.
• how the models can be used to generate evidence for a technical justification
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RP1 - Influential/Essential Parameters, Issue 2
The document provides guidance on the minimum criteria that a body operating
qualification of non-destructive testing should follow if it is to be recognised as
impartial, independent of operational pressures, competent and reliable. Three
types of qualification body are considered within the RP:
The RP should assist those who want to establish a qualification body and those
who have to audit the competence of a qualification body. It should also assist in
providing a general framework for a scheme of recognition of qualifications
performed in the European Union (EU).
21
European Commission
DG JRC – Institute for Energy
Editor: A. Eriksson
J. Whittle
Abstract
ENIQ Recommended Practice 1 should assist those involved in inspection qualification how to
use and implement the concept of influential/essential parameters in agreement with the spirit of
the European methodology. This version of RP 1 – Issue 2 – builds upon the experience gained in
the use of Issue 1since it was published in 1998. The main objectives of this recommended
practice are:
- to explain the proposed concept of influential/essential parameters,
- to indicate how the concept could be used in inspection qualification according to the European
methodology,
- to give advice concerning the classification of influential parameters,
to give examples of parameters which can be influential as a function of the specific inspection
to be qualified for 2 cases: an ultrasonic inspection of welds and an eddy current inspection of
steam generator tubes.
The mission of the Joint Research Centre is to provide customer-driven scientific and technical support for the
conception, development, implementation and monitoring of EU policies. As a service of the European
Commission, the JRC functions as a reference centre of science and technology for the Union. Close to the
policy-making process, it serves the common interest of the Member States, while being independent of
commercial or national interests.