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Topics
1
Overview of the current materials in the KISSsoft database
Summary
Open source: 24 materials
On request: 32 materials
Total: 56 materials
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Material data – General
• Lifetime calculation: S-N curves for root and flank (as a function of temperature), E-
modulus, Poisson ratio
• ...
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Material data – S-N curves (Wöhler line)
Gear 1 material: PA 66
Gear 2 material: POM
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Material data – S-N curves in KISSsoft
▪ Yield strength and ultimate tensile strength, E-modulus, coefficient of friction, wear
coefficient, root and flank fatigue data, ...
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Structure of the DAT files in KISSsoft
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Additional options for temperature calculation
Coefficient of friction
▪ File CoefficientOfFriction.DAT in DAT folder
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Additional options for temperature calculation
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Wear calculation methods in KISSsoft – Additional options
Wear coefficient
▪ File WearFactors.DAT in DAT folder
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Wear calculation methods in KISSsoft – Additional options
SOURCE: Fürstenberger M.: Betriebsverhalten verlustoptimierter Kunststoffzahnräder, Lehrstuhl für Maschinenelemente, München, 2013
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Graphical method
According to Obsieger, there is a more precise approach in which the product of the tooth
form factor YF and the stress correction factor YS is calculated and the maximum value is
determined. This method is based on the manufacturing process used for a specific tooth
form and is applied to all points in the whole root area. This maximum value is then used
in calculating the strength. Factors YF and Y S are calculated in accordance with the
formulae in ISO 6336 or DIN 3990.
This is the recommended method, particularly for unusual tooth forms and internal teeth.
If required, this calculation procedure can also be applied in strength calculations as
defined in ISO 6336 and DIN 3990, as well as in fine sizing.
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Contact pattern – Worm gear vs. Crossed helical gear
Worm
gears
Contact lines
Crossed helical
Cylindrical worm wheel
gears
Contact points
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Contact pattern – Crossed helical gear
*Due to running in, flank pressure lowers and conditions become similar to globoidal worm gears
SOURCE: *Barton, P.: Tragfähigkeit von Schraubrad- und Schneckengetrieben der Werkstoffpaarung Stahl/Kunststoff, Ruhr Universität Bochum, Deutschland, 2000.
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VDI 2736-3 – General
Possible calculations
▪ Tooth root load-carrying capacity
▪ Tooth flank load-carrying capacity
▪ Efficiency
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VDI 2545 – General
▪ Possible calculations
▪ Tooth root load-carrying capacity
▪ Tooth flank load-carrying capacity
General remarks: calculated safety factors could be too low, depending on the elongated
eliptical contact under load or wear.
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Modules used
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Modules used
modifications
ZZ3 Backlash
ZZ6 Plastics Manager
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Possible additional modules
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