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International Journal of Pure and Applied Mathematics

Volume 119 No. 17 2018, 131-137


ISSN: 1314-3395 (on-line version)
url: http://www.acadpubl.eu/hub/
Special Issue
http://www.acadpubl.eu/hub/

Planning Analysis and Design of Industrial Building Using


STAAD PRO
K. PRABIN KUMAR1, D.SUNNY PRAKSH2
U.G. scholar, department of civil engineering, Saveetha School of engineering, Saveetha
University, India 1
kprabin2393@gmail.com
Associate professor, department of civil engineering, Saveetha School of engineering, Saveetha
University, India 2.
ABSTRACT: especially for the armed forces who were
always on the move . What begun as small
Structural Steel is a common building shelters was later developed as separate types
material used throughout the construction of buildings which were referred to as Pre-
industry. Its primary purpose is to form a Engineered buildings.
skeleton for the structure, essentially the
part of the structure that holds everything up Now a days many industrial buildings are
and together. Steel is one of the friendliest Pre-Engineered Buildings(P.E.B). These
environmental materials which is 100% buildings are easy to erect and have proved to
recyclable. Structural design has evolved, be efficient in terms of durability and
mostly due to the necessity caused by strength. Thus, it is no surprise that many
earthquakes. By using the available ISMB industrial buildings that once relied on
steel sections the desired design conventional methods of construction have
requirements cannot be met, especially for begun to chance their buildings to PEB
the highly loaded structures, as the moment structures.
of inertia and cross sectional play major
role. Reinforced concrete sections also These buildings can be categorized as Pre-
Engineered Buildings (PEB) and
carry the ultimate load but when the
assembly is subjected to great height of Conventional Steel Buildings (CSB)
about 50-60 meters it is unsuitable for the according to the design concepts. PEB’s are
use of concreting processes, thus by using nothing but steel buildings in which excess
steel is avoided by tapering the sections as per
the fabricated structure it is easy to fabricate
durable structure. However, like all the bending moment’s requirement.If we go
for regular steel structures, time required and
innovations, technology breeds its own set
of new problems. So by the use of STAAD- cost will be more which together makes it
uneconomical. Thus these buildings are
Pro, seismic analysis is easily carried out
with adequacy. fabricated fully in the factory after designing
and then brought to the site. All the
Keywords: STAAD PRO, Code book.
components are erected at the site with nut
1. Introduction: and bolts system which in total reduces the
time needed for the completion of the
The concept of Pre Engineered buildings structure.
(PEB’S) originated in the USA during the
times of the two world wars. The need for 2. DESIGN OF PRE-ENGINEERING
portable shelters that can be set up on a very BUILDING:
short time and can be dismantled and re-used
at different locations rose very much

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International Journal of Pure and Applied Mathematics Special Issue

In this section the design of various 2.2. SIZE OF DIAGONAL SAG ROD:
component of PEB has been considered.
Diagonal sag rod are used at least every eight
The component include:- panel of purlin from bottom and at the top
i. Purlins most panel of purlins.
ii. Girt Rods
iii. Main frame Maximum force in the sag rod = 116.9N
iv. Bracings Maximum force in diagonal sag rod= 138.2N
2.1PURLIN DESIGN: Required net area diagonal sag rod =0.92cm²
Purlin is designed with one sag rod at width Minimum outside diameter of pipe= (l/40) =
span 150mm
Maximum spacing of purlin = 1.4m Section modulus required = 33.5cm², Use
Weight of sheeting = 2.38N/m 150 lights for purlins.

Self weight of purlin = 1.8N/m 2.3. GIRT DESIGN:

Total dead load = 4.18N/m The girt design is done for the roof. It is given
to support the sheeting and any other
Total live load = 8.138N/m amenities necessary in the building.
Wind load uplift force= 11.2N/m Span of girt
Net uplift force = 7.23N/m For vertical bending = 3.0m, For horizontal
bending =6.0m
Considering the unsymmetrical/bending of
the channel section, Maximum spacing of girt = 1.7m, Channel
girt with sag rod at the center
Mxx=52.59N/m
The sag rod is given to prevent any buckling
Considering the sag rod at mid span, of the structure due to self-weight or due to
Myy = 4.38N/m impossible loads.
Checking the section ISMC125, Vertical bending
Fbc = 112.40<165N/cm² AC sheet weight =2.98n/m, Girt self-weight
= 1.5n/m
Under uplift condition,
Total DL = 4.39n/m, Vertical BM =Myy =
Mxx = 32.54N/m, Myy=1.499N/m, Fbc = 4.94Nm
60.3<219.5N/cm
Horizontal bending
Assume the size = ISRO 12mm diameter
Wind load = 8.93N/m, Horizontal BM =
Number of purlins = 8 40.19N/m
Total load on sag rod =116.8N Thus, we try using ISMC 125 at 1.27n/m,
Required net area of sag rod =0.78cm² Fbc= 98.0N/m<165N/cm²

Thus use 12mm dia rod. Tension in central straight sag rod/purlin =
16.46N

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International Journal of Pure and Applied Mathematics Special Issue

Maximum number of panels supported = 4 Critical buckling stress = 194.9 N/cm², Fbc =
106.3 N/cm²
Maximum tension sag rods = 65.8 N
Checking column for simultaneous action of
Required net area of sag rod = 0.44 cm² axial compression and moment,
Thus, use 12ø rods
On solving we get, 0.567<1.0
Number of girts supported by diagonal sag Checking for deflection,
rods =5
From above calculations, we know, I
Actual spacing of girts = 1.5m, Tension in =Deflection for ISMB 500,DELTA =1.65 cm
diagonal sag rod = 92.0 N
Allowable deflection= 1.84 cm
Net area of rod required =0.61 cm²
Thus, 1.65<1.84,
Thus, use 12ø rods
3. COLUMN BASE PLATE FOR
Using tabular girt
INDUSTRIAL BUILDING TYPE OF
Vertical BM = 19.8 Nm SUPPORT:
Horizontal BM = 44.8 Nm, Resultant BM = The column base is designed as building.
44.8 Nm This shall reduce the formation of any
moments at the base of the structure. Thus,
Trying 100 L-Tube, Fb =131.7N/cm² lighter sections can be used in the design
Thus, 100 L- tube can be used. and it will also be economical.

2.4. FRAME MEMBER DESIGN: Column size ISMB 500/86.69

The frame design involves the use of steel as We first try with 550*300*18 cm plate
PEB structures for the beams and columns. The force on foundation is as follows,
The column forces are calculated and
accordingly the beams aredesigned. Dead load(DL) = 233.9N downwards

Column forces are: Live load(LL)= 261.8N downwards


Axial force = 444.2 N, Moment = 965.3N Wind load(WL) for 10N/m²=243 N upwards

Maximum sway deflection x I = 0.774 x DL+LL =495.7N


10x10x10x10x10x10 cm²cm² 0.75(DL+LL)= 7N upwards
Trying ISMB 500/8.69 Since the load intensity is governed
(I/r)xx = 89.06, (I/r)yy= 127.84 by 1 in 5 slope, the total downward force is
slightly larger than the value obtained from
Allowable compressive stress =61.3 N/cm² the analysis.
Effective length for lateral buckling =6.00m As the DL+WL forces are not
Torsion constant k = 82.5 cm , Effective governing the design, design the base plate
depth = 0.48 m for DL+LL forces.
Add forces due to the self weight of column
and side claddings:

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International Journal of Pure and Applied Mathematics Special Issue

Self weight of column = 52.5 N Since columns is on square shape adopt


square shape for footing.
Dead load of AC sheeting and girts =108N
Area=L*B=L², L=0.152
Total axial force in column = 656N
Qu
Thickness of base plate(t) =(
=(3.75*1.5)/(0.1522*0.152)=250KNm²=0.2
[3W/Pbct]*(A²-B²)/4)) 5N/mm²
Where, The critical section is at the section d from
W=pressure on the underside of the the face column.
base plate
5.STAAD.PRO. RESULTS AND
A=greater projection of the plate DISCUSSION:
beyond column=0.06m
The below figure represents the isometric
B=lesser projection of plate beyond line diagram of the hanger. The support
the column = 0.025m hanger provided are hinged.

Pbct = permissible blending stress in


base plate = 189.0N/cm²
Therefore,
t=0.5cm <1.8cm provided
4.FOOTING DESIGN: Figure 1Isometric line diagram of hanger
The footing is done based on the loads that
are transferred by the column to the base.
The maximum load from various
combinations is due to the wind load, and
the wind acting perpendicular to the
structure.
Cross section of the column: 400*400
Load acting on the footing = 3.75 KN/m²
Figure 2 3D View of the hanger with
Soil bearing capacity = 150KN/m² material
Grade of the concrete:20 The above figure represents the isometric
view of the hanger with the application of
Adopt FE 415 steel bars.
the material. The material applied is steel
10% increase for dead load of footing. and it follows the Indian code of practice.
P=3.75KN/m²
10%= 0.375KN/m², Total
load=4.125KN/m²,
Area=4.125/150=0.023m²

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International Journal of Pure and Applied Mathematics Special Issue

Figure 3 Displacement for Dead Load


Figure 6 Shear force at Y direction due to
The above figure represents the
D.L and L.L combination
displacement diagram for the dead load and
the imposed load into the structure. The
displacement produced due to this load
combination is very little.

Figure 7Shear force at Z direction due to


D.L and L.L combinations
6.CONCLUSION:

Figure 4 Bending moment towards Z In this project work, hangar was designed
direction due to minimum Load using PEB sections to achieve a ductile and
most stiffened hangar. This was achieved
using bracing in the hangar at intervals. The
hangar has seven bays. The first and last bay
have a spacing of 7.5 meter. The other 5 bays
have spacing of 7.0 m. the length of the
hangar is 50m and width is 15m. the height of
the hangar is 10m. A slope of 10deg is
provided at the roof. The calculation of
various loads acting on to the structure was
done using codal provisions. Then, load
Figure 5Axial force due to D.L and L.L combinations are developed in the foundation
combination design was done based on the loads acting
the base of the structure. The design of Hagar
was done and analysis of structure was
carried out using staad pro software. The
result show similarities in the design of the
hangar. The deflection values both methods
were found to be less than the calculated
allowable deflection. Thus, the structure is
safe against deflection.

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International Journal of Pure and Applied Mathematics Special Issue

7.REFERENCES:  Laxmi R. Gupta , Samruddhi S.


Thawari (IJRASET) Volume 4 Issue
 Ms. Aayillia. K. Jayasidhan (IJERT) VII, July 2016 Analysis of an
ISSN: 2278-0181 Industrial Building
IJERTV4IS0304403,  Darshan Kalantri , Sujay Deshpande
March-2015. Analysis and design of , Pavan Gudi (IRJET) e-ISSN: 2395
industrial building. -0056
 Swapnil D. Bokade, Laxmikant Volume: 04 Issue: 05 | May -2017
Vairagade (IJERT) Mar. 2017. www.irjet.net A Comparative study
Design of various types of industrial on the Performance of PEB with
buildings. CSB considering various parameters.
 Aijaz Ahmad Zende, Prof.  S.D. Charkha, Latesh, S. Sanklecha
A.V.Kulkarni, Aslam Hutagi IOSR International Journal of Research in
Journal of Mechanical and Civil Civil Engineering, Architecture &
Engineering (IOSR-JMCE) ISSN : Design Volume 2, Issue 2,April-
2278-1684 Volume 5, Issue 1 (Jan. June, 2014 Economizing Steel
- Feb. 2013), Comparative study of Building using Pre-engineered Steel
analysis and design of PEB and Sections.
conventional frames.  Pradeep.V,Papa Rao G(IJETT)
 C. M. Meera (IJERT)June 2013 PEB – Volume 9 Number 1 -
design of an industrial warehouse. Mar 2014.Comparative Study of
 Sagar.D Science (IRJES) Volume 3, Pre Engineered and Conventional
Issue 6 (June 2014), PP.13-29 Industrial Building.
Design &  Miss. Kavita K. Ghogare (IJRASET)
Comparison of Various Types of Volume 2 Issue XI, November 2014
Industrial Buildings ISSN: 2321-9653Seismic Analysis &
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 of Multistorey Steel Building.

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