KSKV SVM 2019

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : INDUSTRIAL MACHINING TECHNOLOGY

COURSE NAME : CNC MILLING MACHINE APPLICATION

COURSE CODE : MPI 3014

YEAR / SEMESTER : YEAR 2 / SEMESTER 3

CREDIT UNIT : 4.0

CONTACT HOUR FACE TO FACE : 9.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PRE-REQUISITE : -

CORE REQUISITE :-

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COURSE OUTCOMES

At the end of the course, the students should be able to machine out component or part accurately by CNC programing as per product
specifications and requirements. Upon completion of this course, students will be able to:-

1. Study detail drawing

2. Select CNC milling machine
3. Setup workpiece
4. Retrieve CNC program
5. Setup cutting tool
6. Execute CNC milling machine operation
7. Inspect finished product
8. Prepare product inspection report

COURSE DESCRIPTION

The course title describes the competency in CNC milling machine operation. He or she is the person at the work area to carry out advanced
machining processes in precision machining to produce high end accuracy parts.

The person who is competent in this course shall be able to interpret detail drawing, select CNC milling machine, setup work piece, retrieve CNC
program, setup cutting tool, execute CNC milling machine operation, inspect work piece and submit work piece with recorded data to superior.

The outcome of this course is to machine out component or part accurately by CNC programing as per product specifications and requirements

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CONTENT AND LEARNING STANDARDS

PROGRAMME : INDUSTRIAL MACHINING TECHNOLOGY

COURSE NAME : CNC MILLING MACHINE APPLICATION

COURSE CODE : MPI 3014

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 1.0 STUDY DETAIL RELATED KNOWLEDGE ASSESSMENT CRITERIA

DRAWING
2 HOURS 1.1 Detail Drawing 1.1 Drawing symbol identified in
(2H x 1 Weeks)  Drawing symbols accordance with drawing
 Dimensions specifications.
 Tolerances 1.2 Critical dimension identified in
 Orthographic projection view accordance with drawing
 Type of machining process specifications.
1.3 Drawing projection view
checked
PRACTICAL APPLIED SKILLS 1.4 Machining process identified
in accordance with drawing
7 HOURS 1.1 Interpret detail drawing specifications.
(7H x 1 Weeks)  Drawing symbols
 Dimensions
 Tolerances
 Orthographic projection view
 Type of machining process

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
1.1 Resourceful in interpreting drawing
1.2 Observe cleanliness during handling drawing
document

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 2.0 SELECT CNC RELATED KNOWLEDGE ASSESSMENT CRITERIA

MILLING MACHINE
6 HOURS 2.1 Type of CNC milling machine and 2.1 Type of CNC milling machine
(2H x 3 Weeks) accessories and accessories determined
2.2 CNC milling machine specification 2.2 CNC milling machine
2.3 Type of CNC milling machine controller specification determined
2.3 Type of CNC milling machine
controller determined
2.4 CNC milling machine and
accessories to be used
confirmed
PRACTICAL APPLIED SKILLS

21 HOURS 2.1 Identify type of CNC milling machine and

(7H x 3 Weeks) accessories
2.2 Identify CNC milling machine specification
2.3 Identify type of CNC milling machine
controller
2.4 Confirm CNC milling machine and
accessories to be used

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
2.1 Adhere to follow Standard Operation
Procedure

Safety:
2.1 Adhere to safety requirement

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 3.0 SETUP WORKPIECE RELATED KNOWLEDGE ASSESSMENT CRITERIA

4 HOURS 3.1 Work clamping device 3.1 Material size determined in

(2H x 2 Weeks) 3.2 Workpiece orientation accordance with drawing
3.3 Workpiece alignment specifications
 Flatness 3.2 Type of material determined
 Squareness in accordance with drawing
 Parallelism specifications.
3.3 Material to be machined
selected in accordance with
drawing specifications
3.4 Work holding devices
PRACTICAL APPLIED SKILLS identified in accordance with
machining requirements
14 HOURS 3.1 Identify work holding device 3.5 Hand tools identified in
(7H x 2 Weeks) 3.2 Identify workpiece orientation accordance with machining
3.3 Carry out workpiece alignment requirements
3.6 Work piece orientation setting
confirmed in accordance with
machining requirements
3.7 Work piece holding secured
ATTITUDE / SAFETY / ENVIRONMENTAL in accordance with machining
requirements
Attitude:
3.1 Careful when handling hand tools

Safety:
3.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
3.2 Beware of sharp edges

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 4.0 RETRIEVE CNC RELATED KNOWLEDGE ASSESSMENT CRITERIAL

PROGRAM
4 HOURS 4.1 Program number 4.1 CNC program number
(2H x 2 Weeks) 4.2 Type of machine controller confirmed
4.3 Machine language 4.2 Programming code identified
4.4 CNC program editing in accordance with machine
 Dry run controller
 Simulation 4.3 Machine language confirmed
in accordance with machine
controller
4.4 CNC program loaded
4.5 CNC program edited in
PRACTICAL APPLIED SKILLS accordance with machining
requirements
14 HOURS 4.1 Identify program number
(7H x 2 Weeks) 4.2 Identify types of machine controller
4.3 Identify machine language
4.4 Upload CNC program
4.5 Carry out CNC program editing

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
4.1 Responsible and quick response in receiving
instruction

Safety:
4.1 Adhere to safety requirement

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 5.0 SETUP CUTTING RELATED KNOWLEDGE ASSESSMENT CRITERIA

TOOLS
4 HOURS 5.1 Number of tool 5.1 Cutting tool selection listed in
(2H x 2 Weeks) 5.2 Tools magazine accordance with drawing
5.3 Tools register specifications
5.4 Type of tools holder 5.2 Cutting tool selected in
5.5 Mount cutting tools accordance with drawing
5.6 Tools parameter setting specifications
5.7 Checking instruments such as: 5.3 Sequence cutting tool fix-
 Edge finder secured at tool magazine in
 Probe accordance with program
 Tool pre-setter data
5.8 Workpiece reference point (datum) 5.4 Tool length setting confirmed
in accordance with program
data
PRACTICAL APPLIED SKILLS 5.5 Checking instruments utilized
5.6 Reference point (datum)
14 HOURS 5.1 Identify number of tools confirmed
(7H x 2 Weeks) 5.2 Identify tools magazine
5.3 Identify tools register
5.4 Identify type of tool holder
5.5 Fix cutting tools secure
5.6 Perform tool parameter setting
5.7 Apply checking instruments
5.8 Set workpiece reference point (datum)

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
5.1 Careful when handling cutting tools

Safety:
5.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
5.2 Beware of sharp edges

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 6.0 EXECUTE CNC RELATED KNOWLEDGE ASSESSMENT CRITERIA

MILLING MACHINE
16 HOURS OPERATION 6.1 Product specification 6.1 Retrieval of CNC program
(2H x 8 Weeks) 6.2 CNC milling Program confirmed in accordance with
6.3 CNC milling Machine parameters drawing specifications
 Spindle speed (RPM) 6.2 Reference point confirmed in
 Tool offset accordance with drawing
 Feed rate specifications
6.4 CNC milling process 6.3 Machine parameter set up in
 Drilling accordance with drawing
 Reaming specifications
 Tapping 6.4 CNC Milling operation
 Counter bore / sunk / chamfering performed in accordance with
drawing specifications
 Boring
6.5 Safety precaution applied in
 Face milling
accordance with safety
 Side milling regulation.
 Slotting
 Pocketing
 2D profile
 3D profile
6.5 In-process CNC milling operation checking

PRACTICAL APPLIED SKILLS

56 HOURS 6.1 Identify product specification

(7H x 8 Weeks) 6.2 Check CNC milling program
6.3 Check CNC milling machine parameters
6.4 Operate CNC milling machine
6.5 Monitor milling operation process

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
6.1 Meticulous in interpreting drawing
6.2 Exacting when using measuring instrument
6.3 Alert to electrical supply
6.4 Attentive in handling workpiece and tools
6.5 Follow Standard Operating Procedure (SOP)
6.6 Adhere to safe handling technique

Safety:
6.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
6.2 Beware of sharp edges

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 7.0 INSPECT FINISHED RELATED KNOWLEDGE ASSESSMENT CRITERIA

PRODUCT
2 HOURS 7.1 Product dimension 7.1 Dimensions of workpiece
(2H x 1 Weeks) 7.2 Surface finish confirmed in accordance with
7.3 Product appearance product drawing
7.4 Measuring instrument specifications.
7.5 Inspection check sheet 7.2 Surface finish measured
7.3 Product appearance
accepted
PRACTICAL APPLIED SKILLS 7.4 Measuring instrument utilized
7.5 Inspection check sheet
7 HOURS 7.1 Check product dimension recorded in accordance with
(7H x 1 Weeks) 7.2 Check surface finish company’s requirement
7.3 Check product appearance visually
7.4 Apply measuring instrument
7.5 Fill up inspection check sheet

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
8.1 Resourceful in interpreting drawing
8.2 Observe cleanliness during handling drawing
document

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 8.0 PREPARE PRODUCT RELATED KNOWLEDGE ASSESSMENT CRITERIA

INSPECTION
2 HOURS REPORT 8.1 Inspection check sheet verification 8.1 Product acceptance
(2H x 1 Weeks)  Product drawing confirmed
 Check sheet 8.2 Product inspection report
8.2 Inspection sheet report produced in accordance with
8.2 Report endorsement company requirements
8.3 Work piece with recorded
data submission confirmed in
accordance with company’s
PRACTICAL APPLIED SKILLS requirement.

7 HOURS 8.1 Examine inspection data

(7H x 1 Weeks) 8.2 Produce inspection sheet report
8.3 Forward report to superior

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
8.1 Resourceful in acquiring information and data
8.2 Precise in communicating with internal staff
8.3 Meticulous in acquiring information
8.4 Meticulous in interpreting drawing

Safety:
8.1 Ensure Personal Protective Equipment (PPE)
meet Safety Regulation & Standard
8.2 Beware of sharp edges & pinch point

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EMPLOYABILITY SKILLS

EMPLOYABILITY SKILLS

1. Rujuk Lampiran A: Jadual Pemetaan NOSS dan KSKV.

2. Rujuk Lampiran B: Jadual Pemetaan NOSS dan CORE ABILITY.

TOOLS, EQUIPMENT AND MATERIALS (TEM)

ITEMS RATIO (TEM : Trainees)

1. Measuring instruments 1:10

2. Measuring Instrument cabinet 1:25
3. Measuring Instrument charts and posters 1:25
4. Detail drawing 1:1
5. Workpiece 1:1
6. Check sheet 1:1
7. Flipchart 1:5
8. Surface table 1:5
9. CNC Milling machine and accessories 1:5
10. Cutting tool 1:5
11. Tool box 1:1
12. Hand tool set 1:25
13. Surface roughness tester 1:25
14. Personal Protective Equipment (PPE) 1:1

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REFERENCES

1. W. Chapman (1972), Workshop Technology Part 2, Fourth Edition, Butterworth-Heinemann, ISBN: 978-0-71-313272-4
2. Karl Moltrecht (1981), Machine Shop Practice, Industrial Press, Inc., ISBN: 978-0-83-111126-7
3. David L. Goetsch, John Nelson (2004), Technical Drawing, Cengage Learning, ISBN: 978-1-40-185760-8
4. Peter Smid(2003), CNC Programming Handbook, Industrial Press, Inc., ISBN: 978-0-83-11358-6
5. Peter Smid (2010), CNC Setup and Operation Milling-Turning, Industrial Press, Inc., ISBN: 978-0-83-113350-4
6. Ibrahim Zeid (1991), CAD/CAM Theory and Practice, McGraw-Hill, ISBN: 0-07-112901-4

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