Engine RT-flex Practical & Operation Advanced (5 Days) - Tailor Made (Rev1)

Engine RT-FLEX Practical &
Operation advanced(5 days)

Services Course specification
Service product Version Concerns engine type Reference Date Issue Document No. Page
2-Stroke Engines All RT-flex Engines WLSA Jan. 2011 rev0 1(7)
Practical & Operation Course_Taior Made
Engine RT-flex Practical and

Training Course Specification
Operation Advanced (5 Days)

(Tailor Made)
1. Target group
This hands-on or maintenance training course is aimed for ship crew, marine
engineering personnel/operators, maintenance engineers and all other professionals
WÄrtsilÄ LAND & SEA ACADEMY KOREA
with responsibilities related to shipboard daily operation and maintenance of vessels, 2-

stroke engine systems.
2. Prerequisites
The trainees should have a basic knowledge of marine 2-stroke engine systems
together with some operational experience of the 2-stroke engine system. Formal
theoretical education in engineering is preferred but is not mandatory
3. The objective of the training course

The trainees shall be able to maintain the 2-stroke RT-flex engine system in a safer,
reliable and economical way, take care of the engine (plant) as well as make a more
effective contribution to the operation of machinery. The trainees will receive a detailed,
theoretical introduction in RT-flex common rail technology. Hands-on training will be
provided on flex components, exchange of FCM-20 and ALM-20, Rail Valve, Crank
Angle Sensor, Exhaust Valve Stroke Sensor and Pulse Lubrication System, flexView in
“Operator mode”, work on the flex-simulator (pulse lubrication system, simulation of
failures, modifications on control hardware, etc.).Receive information for modifications
on hardware and service aspects (mechanical and electrical problems).
Distribution: Wärtsilä Network

Validity: From January 1, 2008, until further notice.
Wärtsilä Korea Ltd.

Wärtsilä Land & Sea Academy
651-16, Eomgung-dong, Sasang-
gu, Busan, 617-831 Korea
Tel +82 51 329 0500
Fax +82 51 329 0790
2-Stoke Engines All RT-flex Engines WLSA Jan. 2011 rev 0 2(7)
Practical & Operation Course_Tailor Made
4. Course location
The location for the training course is at the Wärtsilä Training Centre in Busan, Korea.
The course can be also arranged at other location, if training hardware is available.
5. Duration of the training course

The duration of the Engine training course is 5 working days total 35 hours
6. The content of the course

Theoretical Introduction (Class Room Lecture)
Introduction of RT-flex Design
Mechanical flex Components
Hydraulic and Pneumatic System
WECS 9500/9520 Control System
flexView (Operator Level)
Pulse Lubrication System
Service Aspects
Mechanical Practical Training (Workshop Lecture)

- VCU & ICU Maintenance
- Rail Valve
- Fuel Supply Pump or Exhaust Valve (Option)
- Pulse Lubrication System Maintenance
Operation Advanced Training (Workshop Lecture)

- Pulse Lubrication System
- WECS9520 Electric Wiring Diagram
- Crank Angle Sensor Maintenance / Setting (with flexView offset adjust)
- Simulation of Failures
- Maintenance of Control Hardware (FCM-20, ALM-20)
Assessment (Classroom Lecture)

Tel +82 51 329 0500
Fax +82 51 329 0790
7. The course program
(Times may be subject to individual change or availability of Hand-on Material, Coffee breaks between
lectures will be decided by Trainer)
Day 1
08:00 – 08:45 Transportation

- Bus transfer from Hotel to the Training Centre
- Coffee service upon arrival
09:00 – 10:00 COURSE OBJECTIVES (Class Room Lecture)

- Welcome to the Training Centre
- Introduction to WLSA Training Facility and Safety Matters
- Short presentation of “WLSA and RTA versus RT-flex” (small movie)
- Purpose of training course
10:00 – 12:00 Mechanical flex Components (Class Room Lecture)

- Rail Unit Parts
a. Rail Unit Piping
b. Injection Control Unit
c. Valve Control Unit
d. Rail Valve
- Exhaust Valve and Valve Drive System
12:00 – 13:00 Lunch break / individual study
13:15 – 16:00 Mechanical flex Components (Class Room Lecture)

- Supply Unit Parts
a. Supply Unit drive
b. Fuel Pump and Fuel Intermediate Accumulator
c. Fuel Pressure Control Valve
d. Fuel Pump Regulating Linkage
e. Servo Oil Pump and Piping
- Control Oil Pump Unit (flex size only)
- Crank Angle Sensor Unit
- Automatic Back Flushing Filter
16:00 – 16:20 Wrap up 1st Day
Transportation
16:30 - - Bus transfer from Training Centre to Hotel
Day 2

Tel +82 51 329 0500
Fax +82 51 329 0790
08:00 – 08:45 Transport

09:00 – 12:00 Hydraulic and Pneumatic Control System (Class Room Lecture)
- Engine Control Diagram
12:00 - 13:00 Lunch break / individual study
13:15 – 16:00 WECS 9520 Control (Class Room Lecture)

- Control System Layout and Interface with Propulsion Control System
- FCM-20
- Manual Control Panel
- Crank Angle Detection
- Injection Control
- Exhaust Valve Control
- Rail Pipe Pressure Control
- Starting Air Valve Control
nd
16:00 - 16:20 Wrap up 2 Day
Transportation
Day 3
08:00 – 08:45 Transport

09:00 – 12:00 WECS9520 Wiring Diagram (Class Room Lecture)

- Explain of Wiring Diagram
13:15 – 15:00 Operator Level flexView (Class Room Lecture)

- Explain of flexView Parameter
15:00 – 16:00 Pulse Lubrication System (Class Room Lecture)

- System Layout and Interface with WECS 9520
- Pulse Lubrication Components
- Pulse Lubrication Control
16:00 – 16:20 Wrap up 3rd Day
Transportation

Tel +82 51 329 0500
Fax +82 51 329 0790
Trainees must choose one of below two (2) options!!!
Day 4 Option 1_Fuel Supply Pump
08:00 – 08:45 Transport

09.00 – 10:30 Pulse Lubrication System Practical Training (Workshop Lecture)

VCU & ICU, Rail Valve, Exhaust Valve and Crank Angle Sensor Practical
10:30 – 12:00
Training (Workshop Lecture)
- Exchange of Rail Valve
13:15 – 16:00 Fuel Supply Pump Hands-on Training (Workshop Lecture)

- Dismantling of fuel supply pump
- Re-assemble fuel supply pump
16:00 – 16:20 Wrap up 4th Day
Transportation
Day 4 Option 2_Exhaust Valve
08:00 – 08:45 Transport

09.00 – 10:30 Pulse Lubrication System Practical Training (Workshop Lecture)

VCU & ICU, Rail Valve, Exhaust Valve and Crank Angle Sensor Practical
10:30 – 12:00
Training (Workshop Lecture)
- Exchange of Rail Valve
13:15 – 16:00 Exhaust Valve Hands-on (Workshop Lecture)

- Dismantling Exhaust Valve Upper Part
- Exchange of Exhaust Valve Stroke Sensor
- Adjustment of Damper Height
16:00 – 16:20 Wrap up 4th Day
Transportation

Tel +82 51 329 0500
Fax +82 51 329 0790
Day 5
Transportation
08:00 – 08:45
09:00 – 12:00 Engine Simulator Operation Advanced Training (Workshop Lecture)

- Start up and set up of Simulator System
- Operating of flexView Parameter (with Pulse Lubrication Parameter)
- Cabling Work and Testing
- Maintenance of Control Hardware (Exchange FCM-20 and ALM-20 )
- Trouble shooting with Simulation of failures
13:15 – 14:30 Service Aspects

- General Information about RT-flex Service Aspects
14:30 – 15:30 Assessment (Class Room Lecture)
15:30 - 16:00 COURSE EVALUATION AND CLOSING (Class Room Lecture)
Transportation
8. Training fee covers

The trainees will get a training binder containing specific handout material for each
training topic covered during the course. PDF files as hand-out, incl. Service Bulletins
and engine manual (for information only)
Lunch, coffee and tea are offered during the breaks.
For hands-on training overalls and safety shoes are supplied.
The local transport is included in the training fee.
9. Training material and teaching language

The basic tuition and training material language is English.
10. The price of the course

See price list WLSA course catalogue.
The price excludes accommodation and other travelling costs.

Tel +82 51 329 0500
Fax +82 51 329 0790
11. Cancellation policy

There is not cancellation fee if WLSA receives notification on non-attendance fourteen
(14) or more calendar days before the course starting date.
There is a fifty per cent (50% of course price) cancellation fee if WLSA receives the non-
attendance notification between fourteen (14) and seven (7) calendar dates before the
course starting date.
There is a one hundred per cent (100% full course price) cancellation fee if WLSA
receives the non-attendance notification less than seven (7) calendar days before the
course starting date.
12. Certification of Instructor
This training is conducted by an Instructor, who is certified according IMO Model Course
6.09 (Train the Trainer) and IMO Model Course 3.12 (Maritime Assessor Course / STCW
95)

Tel +82 51 329 0500
Fax +82 51 329 0790

Engine RT-flex Practical & Operation Advanced (5 Days) - Tailor Made (Rev1)

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Engine RT-flex Practical & Operation Advanced (5 Days) - Tailor Made (Rev1)

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Engine RT-FLEX Practical &

Operation advanced(5 days)

Engine RT-flex Practical and

Operation Advanced (5 Days)

with responsibilities related to shipboard daily operation and maintenance of vessels, 2-

3. The objective of the training course

Distribution: Wärtsilä Network

Wärtsilä Korea Ltd.

5. Duration of the training course

6. The content of the course

Mechanical flex Components

Hydraulic and Pneumatic System

WECS 9500/9520 Control System

flexView (Operator Level)

Pulse Lubrication System

Mechanical Practical Training (Workshop Lecture)

- Fuel Supply Pump or Exhaust Valve (Option)

- Pulse Lubrication System Maintenance

Operation Advanced Training (Workshop Lecture)

- WECS9520 Electric Wiring Diagram

- Crank Angle Sensor Maintenance / Setting (with flexView offset adjust)

- Maintenance of Control Hardware (FCM-20, ALM-20)

Assessment (Classroom Lecture)

Distribution: Wärtsilä Network

08:00 – 08:45 Transportation

09:00 – 10:00 COURSE OBJECTIVES (Class Room Lecture)

10:00 – 12:00 Mechanical flex Components (Class Room Lecture)

12:00 – 13:00 Lunch break / individual study

13:15 – 16:00 Mechanical flex Components (Class Room Lecture)

16:00 – 16:20 Wrap up 1st Day

Distribution: Wärtsilä Network

08:00 – 08:45 Transport

12:00 - 13:00 Lunch break / individual study

13:15 – 16:00 WECS 9520 Control (Class Room Lecture)

08:00 – 08:45 Transport

09:00 – 12:00 WECS9520 Wiring Diagram (Class Room Lecture)

12:00 - 13:00 Lunch break / individual study

13:15 – 15:00 Operator Level flexView (Class Room Lecture)

15:00 – 16:00 Pulse Lubrication System (Class Room Lecture)

16:00 – 16:20 Wrap up 3rd Day

Distribution: Wärtsilä Network

08:00 – 08:45 Transport

09.00 – 10:30 Pulse Lubrication System Practical Training (Workshop Lecture)

12:00 - 13:00 Lunch break / individual study

13:15 – 16:00 Fuel Supply Pump Hands-on Training (Workshop Lecture)

16:00 – 16:20 Wrap up 4th Day

Day 4 Option 2_Exhaust Valve

08:00 – 08:45 Transport

09.00 – 10:30 Pulse Lubrication System Practical Training (Workshop Lecture)

12:00 - 13:00 Lunch break / individual study

13:15 – 16:00 Exhaust Valve Hands-on (Workshop Lecture)

16:00 – 16:20 Wrap up 4th Day

Distribution: Wärtsilä Network

09:00 – 12:00 Engine Simulator Operation Advanced Training (Workshop Lecture)

12:00 - 13:00 Lunch break / individual study

13:15 – 14:30 Service Aspects

14:30 – 15:30 Assessment (Class Room Lecture)

15:30 - 16:00 COURSE EVALUATION AND CLOSING (Class Room Lecture)

8. Training fee covers

Lunch, coffee and tea are offered during the breaks.

For hands-on training overalls and safety shoes are supplied.

The local transport is included in the training fee.

9. Training material and teaching language