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Dead load of superstructure

Thickness/
Item Nos sides Length width Height Quantity unit wt
Deck 1 1 10.770 8.450 0.790 71.895 2.500
71.895

Wearing coat 1 1 10.770 8.450 0.075 6.825 2.500


Crash barrier 0 2 10.770 0.290 0.990 0.000 2.500
Total= 78.721
Total weight
179.738
179.738 T

17.064
0.000
196.802 T
Load calculation for Centering & Shuttering
Overal length of span= 10.77 m
Width of bridge= 8.45 m
No of pilons= 20.00
No Vertical load
Dead load of Super Structure 204.67 T
Impact due to deposition of concrete 32.76
Live load including machineries 40.04
Girder shuttering 0 0.00
Steel plate 1 35.72
Load on ISMB Total= 313.20 T
ISM 150 146.2 N/m 30 3.71 T
Load on ISMB Total= 316.91 T
Steel ISMB 250 365.9 N/m 4 1.58 T
Load on top of pilon= Total= 318.48 T
Concrete block(1500x1500x300) 33.75
Pilon 2.20
Load on Bottom of pilon= Total= 354.43
Additional uncertainities 0Extra 0.00
Total design load= 365.68 T

SBC required at base of concrete block= 18.28 T/m2

Wind Pressure as per IRC - 6 - 2014


1. Wind Pressure(LWL/LBL condition) on Pier
i Individual span= 10.770 m Pier cap level = 402.190
LB L = 396.122
ii Type of super structure= Deck/girder types B = 8.450 D = 0.790
Height Solid Section above bearing Level 0.790 m
Height of crash barrier 0.000 m
Height of bearing with pedestal 0.000 m
Hence, Centroid of Wind Force abovepier cap level = 0.395 m at RL 402.585 m
Height of Wind above Lowest Bed / Water Level = H = 6.463 m Say H = 6.470
iii Terrian plain
=
iv Basic wind speed =33m/sec for return period of 100 years as per Fig-6 of IRC-2010
v Location of the bridge =Odisha
vi Intensity of wind pressure= 33 m/sec 42.734 m/sec 44.00 m/sec
vii wind velocity & pressure = Vz= 27.8 m/sec 36.00 m/sec 37.07 m/sec
viii Pz= 463.7 N/m2 777.59 N/m2 824.36 N/m2
A Design wind force on superstructure
For superstructure
a Transeverse wind force FT= P Z*A 1*G*CD For 42.73 m/sec For 44.0 m/sec
PZ= 777.59 N/M2 824.36 N/M2
A1= 8.51 m
2
8.51 m
2

G= 2 2
For B/D= 10.70 CD= 1.10 1.10
Transeverse wind force FT = 1.46 T 1.54 T
b Longitudinal wind force FL = 0.36 T 0.39 T
c Upward/down ward vertical wind force
Height= Bearing top level - L B L or LWL = 6.07 For 42.73 m/sec For 44.0 m/sec
FV= PZ*A3*G*CL PZ= 777.59 N/M2 824.36 N/M2
A3= 91.01 M2 91.01 M2
G= 2.00 2.00
CL= 0.75 0.75
FV = 10.61 T 11.25 T
DESIGN OF THE PILON
properties of section from steel table
6
ISA 50 50 6 50
SECTIONAL AREA (a)= 568 mm2
center of gravity(Cxx=Cyy)= 14.5 mm
Moment of inertia (Ixx=Iyy)= 129000 mm4 Cxx
Radious of gyration= 6
rxx=ryy 15.1 mm
ruu= 19 mm Cyy 50
rvv= 9.6 mm

Arrangement

14.5

500

500

20

333
2000

333

166.67

471
Properties of pilon
Height of the pilon= 2000 mm
No of component column= 6
Moment of innertia of the pilon
Icg= 4 129000 + 568 x 55460.25 = 126521688
Least radious of gyration = rmin= 235.98
Slenderness ratio λ= 8.48
Design comprssive stress fcd= 227
Load carrying capacity of the pilon P= 51.57 Ton
individual component column
λ= 34.722 ok
not ok
so redus the load carrying capacity of the pilon
P= 40 Ton
Design comprssive stress fcd= 176.06
corresponding slenderness ratio= 50
individual component column
λ= 34.72 ok
ok
Load coming to the lacing system= 1 Ton
Load coming to the lacing = 1.50
length of the lacing bars = 499.6 mm
sectional area of bar= 314 mm2
section modulous= 7854 mm4
radious of gyration= 5
λ= 100 ok
Design comprssive stress fcd= 107
load carrying capacity of lacing= 3.362 Ton ok
Total load of the super structure= 366 Ton
Lateral load coming to the baracing system= 18 Ton ok
Wind load coming to the baracing system= 2 Ton
No of pilons required= 9 no
Arrangment of pilons
Length of the superstructure= 10.77 m
Width of the superstructure= 8.45 m
spacing of pilons in longitudinal direction = 2.75 m
spacing of pilons in transverse direction = 2.75 m
No of pilons required in longitudinal direction = 4.916
No of pilons required in transverse direction = 3.709
No of pilons provided in longitudinal direction = 5
No of pilons provided in transverse direction = 4
No of pilons provided = 20 no ok
Actual load on each pilon= 18 Ton
Design of bracing members
No of bracings to resist the lateral load= 15
horizontal Load coming to the each baracing member= 1.322 Ton 3010.399
Axial Load coming to the each baracing member= 1.990 Ton
Length of bracing member= 3.010 m 2000
= 3010.399 mm
Effective Length of bracing member= 2107.28
Dimension=
The bracing= ISLC 100
c/s area of the bracing= 1002.00 mm2
radious of gyration= 15.7 mm
slenderness ratio =
λ= 134
fcd= 48 Mpa

Axial load carrying capacity of bracing member= 4.810 Ton 500 2250 500
ok 2750
Properties of the section used for horizonta bracing
No of members to carry the horozontal force= 0
Length of bracing member= 2250 mm
Effective Length of bracing member= 1575 mm
c/s area of the bracing= 314.16 mm2
Moment of innertia of bracing = 7853.98
radious of gyration= 5
slenderness ratio = 315.00
fcd= 39
Axial load carrying capacity of bracing member= 1.23 Ton
use two horizontal bracing in each pilon in each direction

so load carrying capacity = 1.23 Ton

Total load carrying capacity of the horizontal system of bracing= 0.00 Ton
Length of weld
Size of the weld= 10 mm
Throat of the weld= 7 mm
Permissible shear stress= 110 mpa
Force in the member = 1.23 Ton
Length of the weld= 15.91 mm
Steel beams
Type of section = ISMB 250 125
Properties of section
weight per metre= 365.9 N 12.5
sectional area= 47.55 cm2
Depth of the section = 250 mm
Width of flange (bf)= 125 mm
Thickness of flange (tf)= 12.5 mm 225
Thickness of web (tw)= 6.9 mm 6.9
Depth of the web(d)= 225 mm
Moment of Inertia
Ixx= 5131.6 cm4
Iyy= 334.5 cm4
Moduli of section
Zxx= 410.5 cm3
Zyy= 53.5 cm3
Grade of steel fy = 250 mpa
Classification of section b/tf d/tw
b = 5.00 plastic < 9.4 84
tf compact < 10.5 105
d = 32.61 semi-compact < 15.7 126
tw
ε = 1 βb = 1 for compact and plastic section
so the section is plastic βb = Ze/Zp for semi compact section
βb = 1
so web is not susceptible to shear buckling
Check for shear capacity
Design shear force =maximum shear force =V= 12 Ton
Design shear strength of the section

Vd= fy h x tw = 20.37 Ton ok


√3 ꝩm0
Check for high /low shear
0.6 Vd = 12.22 Ton Low shear
partial safety factor ꝩm0= 1.1
For rolled section αlt= 0.21
Claculation of Design bending capacity
considering it as laterally unsupported beam
√( π 2_xD835__xDC38__xD835__xDC
Lateral tortional buckling moment Mcr= C3C__xD835__xDC66_/_xD835__xDC
C3F__xD835__xDC59__xD835__xDC6
61_2(_xD835__xDC3A__xD835__xDC
Effective span LLT= KL = 1.575 m =
C3C__xD835__xDC61_+π1575 mm
2_xD835__
Elastic modulus E= 200000 N/mm2
_xDC38__xD835__xDC3C__xD835__x
Shear modulus G= xDC64_/_xD835__xDC3F__xD835__x
E = 76923.08 N/mm2
xDC59__xD835__xDC47_2))
2(1+µ)
∑ ▒〖_xD835_
St Venant constant = It=
__xDC4F__xD
D835__xDC5
It = +
162760.4 56__xD835__ 24638.18 = 187398.6
βf= Ifc _xDC61__xD8 βf= 0.5
Ifc + Ift 835__xDC56_ since Ifc=Ift
Warping constant = Iw= (1-βf)
_3/3〗x βf x Iy x hf2
Iw= 188156250

Mcr= 196896321 Nmm 19.68963 Tm


Plastic section modulous Zpz= 458.42 cm3 125
Non imensional slendeness ratio

λlt = √( β _xD835__
λlt = _xDC5D__xD8
0.762929 Lateral tortional buckling has to be considered 112.5
835__xDC4D_
фlt = __xD835__xD
0.5(1+αlt(λlt-0.2)+λlt2) 6.9
DC5D__xD83
фlt = 0.850137
35__xDC67__
χlt= 1
_xD835__xDC
χlt= 0.816192
фlt + (фlt
C53__xD835_ 2-λlt2).5
Design bending compressive stress
__xDC66_/_x
fcd= χlt x fy fcd=
xD835__xDC4 185 mpa
ꝩm0
40__xD835__
Design bending capacity Md= βb x Zpz x fcd
_xDC50__xD8
835__xDC5F_ 11.46 Tm
Md=
_)
Hence the design bending capacity 11.46 Tm >5.5 Tm(From STAAD analysis)
Hence OK

Check for web buckling


Slenderness ratio of the web = λ= 2.45 x d
tw
λ= 79.89 fcd= 136 mpa
B= 350
Buckling strength = Fwb= B x tw x fcd Fwb= 32.844 Ton

12.5
31.25 31.25

125 100 125 250

Check for web Crippling


Effective area of web Ae= 1121.25 mm2
Design yeild strength of the web fyw= 250 map

Bearing strength = Fw= Ae x fyw


ꝩm0
Fw= 25.48 Ton
Load on the I section from channel section= 5.00 ton ok
ok

125 500 125 250

31.25 31.25
12.5

Check for web buckling


B= 750 mm2
Buckling strength = Fwb= B x tw x fcd
Fwb= 70.38 Ton
Check for web Crippling
Effective area of web = Ae= 3881.25 mm2
Design yeild strength of the web fyw= 250 map

Bearing strength = Fw= Ae x fyw


ꝩm0
Fw= 88.21 Ton

Load on the I section from pilon= 18.28 Ton ok


ok
Steel beams
Type of section = 2 B to b ISMC 100 50
Properties of section
weight per metre= 90.3 N 7.5
sectional area= 11.7 cm2
Depth of the section = 100 mm
Width of flange (bf)= 50 mm
Thickness of flange (tf)= 7.5 mm 85
Thickness of web (tw)= 4.7 mm 4.7
depth of the web(d)= 85 mm
Moment of Inertia
Ixx= 186.7 cm4
Iyy= 25.9 cm5
Moduli of section
Zxx= 37.3 cm3
Zyy= 7.5 cm3
Grade of steel fy = 250 mpa
Classification of section b/tf d/tw
b = 3.33 plastic < 9.4 84
tf compact < 10.5 105
d = 18.09 semi-compact < 15.7 126
tw

ε = 1 βb = 1 for compact and plastic section


so the section is plastic βb = Ze/Zp for semi compact section
βb = 1
so web is not susceptible to shear buckling
Check for shear capacity
Design shear force =maximum shear force =V= 2.5 Ton
Design shear strength of the section

Vd= fy h x tw = 10.48 Ton ok


√3 ꝩm0
Check for high /low shear
0.6 Vd = 6.29 Ton Low shear
partial safety factor ꝩm0= 1.1
For rolled section αlt= 0.21
Claculation of Design bending capacity
considering it as laterally unsupported beam √( π 2_xD835__xDC38__xD835__xDC
Lateral tortional buckling moment Mcr= C3C__xD835__xDC66_/_xD835__xDC
C3F__xD835__xDC59__xD835__xDC6
61_2(_xD835__xDC3A__xD835__xDC
Effective span LLT= KL = 2.5 m C3C__xD835__xDC61_+π
= 2500 2_xD835__
mm
Elastic modulus E= 200000 N/mm2 _xDC38__xD835__xDC3C__xD835__x
xDC64_/_xD835__xDC3F__xD835__x
Shear modulus G= E = 76923.08 N/mm2
xDC59__xD835__xDC47_2))
2(1+µ)
∑▒〖_xD835_
St Venant constant = It= __xDC4F__xD
D835__xDC5
It = 14062.5 56__xD835__
+ 2941.652 = 17004.15
βf= Ifc _xDC61__xD8
βf= 0.5 since Ifc=Ift
835__xDC56_
Ifc + Ift
_3/3〗
Warping constant = Iw= (1-βf) x βf x Iy x hf2 50
Iw= 5503750 7.5

Mcr= 10350681 Nmm 2.070 Tm


Plastic section modulous Zpz= 43.18 cm3 4.7 42.5
Non imensional slendeness ratio

λlt = √( β _xD835__
λlt = _xDC5D__xD8
1.02 Lateral tortional buckling has to be considered
835__xDC4D_
фlt = __xD835__xD
0.5(1+αlt(λlt-0.2)+λlt2)
DC5D__xD83
фlt = 1.107652
35__xDC67__
χlt= 1
_xD835__xDC
фlt +
C53__xD835_(фlt 2-λlt2).5
__xDC66_/_x
χlt= 0.651
xD835__xDC4
Design bending compressive stress
40__xD835__
_xDC50__xD8
fcd= 835__xDC5F_
χlt x fy
_)ꝩm0
fcd= 148 mpa

Design bending capacity Md= βb x Zpz x fcd


Md= 1.28 Tm

Hence the design bending capacity 1.277 Tm >1.03 Tm (From Staad anylysis)
Hence OK
check for deflection
permissible deflection L = 8.33 mm
300
Maximum deflection δcal = 5 wL4 = 0.886 mm
384 EI

Check for web buckling

Slenderness ratio of the web = λ= 2.45 x d


tw
λ= 44.31 fcd= 183
B= 225
Buckling strength = Fwb= B x tw x fcd

Fwb= 38.7045 Ton

7.5

50 125 50 100

18.75 18.75

Check for web Crippling


Effective area of web = Ae= 763.75 mm2
Design yeild strength of the web= fyw= 250 map
Bearing strength = Fw= Ae x fyw
үm0
Fw= 34.72 Ton

C/c spacing of the channel section= 600 mm


No of channel section required= 119 no
Total load on the channel section= 108.53 Ton
Load per area= 0.55 T/m2
Load per length= 0.33 T/m
Load per length on cantilever portion= 75.76
Load per area= 0.39
Load per length= 0.23
Max BM= 0.62 t-m ok
Max shear force= 1.6 Ton
Max load on channel section= 0.88 Ton
Total 2.48 Ton ok
ok

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