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6. Interpretation of Results
6.1 This practice relies on a screening process using visual
inspection followed by selected testing using the sustained
pressure test as described in Specification D 2513 to qualify a
squeeze-off process.
6.2 The area of wrinkling at the ears on the inside diameter
(ID) is inspected for void formation and cracks. Visible void
formation or cracks or extensive localized stress whitening, or
combination thereof, disqualifies that procedure.
6.3 Unacceptable features implying long-term damage are
shown in the photographs available as an adjunct.5
7. Apparatus
7.1 Squeeze-off Tools, to be covered by the qualified proce-
dure.
7.2 Pipe Cutters and Saws, capable of cutting PE.
7.3 Jeweler’s Loupe or (Stereo) Optical Microscope, pro-
viding at least ;103 magnification.
7.4 Vernier Caliper or Ball-End Micrometer, with a least
count of 0.001 in. or better.
7.5 Stopwatch, that reads seconds or better.
8. Materials
8.1 There are no special materials needed.
FIG. 1 Definition of Wall Compression
9. Safety Precautions
4.3 The results of the visual screening are verified by 9.1 The usual care should be taken in working with the
performing a Sustained Pressure Test in accordance with hydraulic jacks and power tools that may be needed to cut or
Specification D 2513. squeeze larger diameter and higher SDR pipes.
5. Significance and Use 10. Preparation of the Sample and Equipment
5.1 Squeeze-off is widely used to control the flow of gas in 10.1 Acquire randomly selected pipe samples at least 5 pipe
PE pipe. Squeeze tools vary depending on the size of the pipe diameters long but not less than 1 ft long.
and the source of the tool. 10.2 Measure the wall thickness around the circumference
5.2 Experience indicates that some combinations of resin at 15° increments, and identify the location of maximum wall
type, resin supplier, extruder, vintage, percent squeezed, and thickness.
tool can cause damage leading to failure. 10.3 Condition the sample to the temperature of interest.
5.3 Studies of pipe extruded in the late 1980s and thereafter Studies at very low temperatures or on thicker-walled pipe may
show that damage does not develop for wall compression less require significant hold times to reach thermal equilibrium.
than 30 %, for temperatures above 50°F, and squeeze and Experience with smaller-diameter, lower SDR pipe (for ex-
release rates typical of field conditions for screw-driven tools.3 ample, 2 to 6-in. SDR 11 pipe) indicates that a minimum of 24
With modern tools, flow control at typical service pressures is h is required for the sample to reach equilibrium.
achieved at squeeze levels between 10 and 20 % for pipe
diameters less than 6 in.3 ,4 Because damage does not develop 11. Procedure
in these materials at such squeeze levels, the cited references 11.1 Place the sample in the squeeze tool so that the thickest
validate that current practice is effective for modern tools and portion of the pipe forms one of the squeeze-off ears. Locate
materials for the smaller pipe sizes.3,4 the sample such that the midpoint of its length is between the
5.4 For pipe extruded before 1975, and for pipe diameters squeeze-off bars. Also, center the sample squarely in the
greater than or equal to 8 in., a method is needed to qualify the squeeze-off tool.
combination of squeeze tool, pipe size and material, and 11.2 The squeeze bar shims or stops, or both, must be within
squeeze procedure to ensure the absence of long-term damage. 1 % of the target level.
11.3 Operate the tool at the specified rate, closing the bars to
3
Stephens, D. R., Leis, B. N., Francini, R. B., and Cassady, M. J., Volume 1: the “stops,” and hold for 30 min. In order to induce damage
Users’ Guide on Squeeze-Off of Polyethylene Gas Pipes, Topical Report GRI-92/ beyond that observed in typical practice, add a shim to one of
0147.1, NTIS PB93-161032, Battelle Columbus for Gas Research Institute, Febru- the squeeze bars or use a smaller stop.
ary 1992.
4
Stephens, D. R., Leis, B. N., Francini, R. B., and Cassady, M. J., Volume 2:
11.4 Release the sample at the designated rate of release.
Technical Reference on Squeeze-Off of Polyethylene Gas Pipes, Topical Report
GRI-92/0147.2, NTIS PB93-161040, Battelle Columbus for Gas Research Institute,
5
October 1992. Available from ASTM Headquarters. Order Adjunct:ADJF1734.
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11.5 If re-rounding is included in the squeeze-off procedure service conditions, and the utility’s service record for that pipe,
being considered, re-round the sample as directed. can disqualify the squeeze procedure if such features are found.
11.6 Allow the sample to sit without external force at the 11.14 General widespread evidence of changes in color,
chosen temperature for 24 h. such as intense stress whitening or crazing, is evidence of
11.7 Cut a ring containing the squeeze location (the ears) damage and indicative of possible subsurface damage. Judg-
from the sample at least 2 diameters long. Then, saw-cut this ment based on experience related to the service record of the
ring along its length at 90° to the squeeze-ears. pipe involved should be considered in qualifying procedures
11.8 With the unaided eye, visually inspect the interior of that produce such features. Examination of cross sections
each sample for stress whitening, crazing, or cracking. Like- prepared on a cut through the ear can be used to determine if
wise, inspect the exterior of the sample for evidence of a subsurface damage has occurred in such cases. Indications of
dimple centered in the ear. The photographs available as an small voids in these sections is the basis to disqualify that
adjunct5 provide assistance in the interpretation of such fea- squeeze-off process.
tures. 11.15 If the process is not disqualified by the foregoing
11.9 Wrinkling of the interior of the squeeze-off ear is examination, samples of squeezed pipe are subjected to a
expected to occur. Some stress whitening along the ridges and sustained pressure test as described in Specification D 2513.
in the valleys of wrinkles is also expected to occur. Stress 12. Report
whitening should be limited to these ridges and valleys in the
region where wall thinning occurs in response to the squeeze 12.1 Report the pipe resin type in accordance with Specifi-
process. The stress whitening should be diffuse in appearance cation D 3350, the resin supplier, the pipe extruder, the
rather than an intense white band. squeeze-off tool and bars (bar type (flat, round), bar size
11.10 Cracking or voids on the inside or a dimple on the (length of flat and transition radius and diameter), number of
outside disqualify the squeeze-off process. bars, and so forth), the maximum pipe diameter, range of
11.11 A dimple on the outside of the pipe, or stress temperature (minimum and maximum), maximum rate of
whitening strung out along a severe wrinkle on the inside of the compression and release, and whether or not re-round was
pipe, at squeeze levels equal to or less than that needed for flow performed.
control, disqualify the process. Thus, if none of the features 12.2 Include a summary of the test procedures and condi-
indicative of long-term damage are seen at squeeze levels tions. Also include test results, sketches, photographs, or other
adequate to control the flow, that combination of squeeze evidence of stress whitening, crazing, and cracking that led to
procedure, squeeze tool, and pipe is acceptable. If such features qualification or rejection.
are seen at a squeeze level 5 % greater than that needed for 12.3 Report the sustained pressure test in accordance with
flow control, modifications to the squeeze process (such as Specification D 2513.
alternative bar designs) should be considered, because a 5 % 13. Precision and Bias
squeeze range may not be an adequate margin in field practice. 13.1 No information is presented about either the precision
11.12 For samples passing the unaided-eye evaluation, the or bias because this practice results in a pass/fail assessment,
inside should be inspected at ;103 magnification. Cracking or which means that the result is nonquantitative.
voids disqualify that combination of pipe, tool, and procedure.
11.13 For inspections at ;103, stress whitening strung out 14. Keywords
along a wrinkle again is evidence of damage that can grow with 14.1 damage; gas flow; pipe; polyethylene; squeeze;
time. Judgment, depending on the severity of the features, the squeeze-off; tubing
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