Documente Academic
Documente Profesional
Documente Cultură
100576 • REV C
TABLE OF CONTENTS
1. General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Safety Terms and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 General Safety Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 MX2033 Three-Wire Proximity Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 MX2034 Two-Wire Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 For more information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Configuring a DPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Equipment Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Software Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Connecting the DPS to a Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.1 Remove the Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3.2 Apply Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Launching the DPS Configuration Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5 Main Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.1 Command Line Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.2 Device Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.3 Device Communication Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.4 Configurable Device Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.5 Confirming the Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.6 Printing a Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.7 Installing the Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6 Using the MX2034 Buffered Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4. Verification and Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Scale Factor Verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Scale Factor Custom Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.1 Current Loop Verification (MX2034 only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 MX2033 and MX2034. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2 MX2034 Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6. Performance Graphs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Driver/Transmitter Temperature Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1.1 MX2030/BN 3300 5 Meter System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1.2 MX2030/BN 3300 9 Meter System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1.3 Metrix/BN 7200 5 Meter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1.4 Metrix/BN 7200 9 Meter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2 Phase Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7. Trademarks and Copyrights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
• WARNING: Warning statements identify conditions or practices that could result in injury
or loss of life.
• CAUTION: Caution statements identify conditions or practices that could result in dam-
age to the product, loss or corruption of data, or damage to the environment or other
property.
• NOTE: Notes identify material of special interest or importance to the user, not including
cautions or warnings.
Symbols that may appear on the product and/or in this manual include:
PROTECTIVE FUNCTIONAL
NOTE
EARTH GROUND
Review the following safety precautions to avoid injury and prevent damage to this product
or any products connected to it.
Metrix ships the probe, extension cable, and driver as separate units that the user intercon-
nects at the installation site. Carefully remove all equipment from the shipping containers
and inspect it for shipping damage. If you see shipping damage, file a claim with the carrier
and submit a copy to Metrix Instrument Co. Include part numbers and serial numbers on all
correspondence. If no damage is apparent and the equipment is not going to be used imme-
diately, return the equipment to the shipping containers and reseal until ready for use. Store
the equipment in an environment that is free from potentially damaging conditions such as
extreme temperature, excessive humidity, or a corrosive atmosphere.
2. OVERVIEW
The Metrix Digital Proximity System module comes in two versions:
A complete DPS system requires a DPS module, a proximity probe, and an extension cable.
You can configure the MX2033 and MX2034 modules to operate with the probe and cable
combinations shown in Table 1.
Standard target material is AISI 4140. Other materials available upon request.
The MX2033 signal output is proportional to the distance between the probe tip and the
target material. The signal output follows API Standard 670 and is compatible with most
continuous vibration monitoring systems. The MX2033 uses ‐24Vdc excitation and provides
an output scale factor of 7.87 mV/mm (200mV/mil) for 5 mm and 8mm probes.
The MX2034 provides an ISA standard 4‐20 mA signal proportional to vibration, axial posi-
tion shaft speed (RPM) for direct connection to a PLC, DCS, SCADA system, or other instru-
mentation without requiring a separate monitor system. The MX2034 is powered by +24
Vdc, supplied within the current loop. The MX2034 is user configurable to function as either
a radial vibration transmitter (where the 4‐20 mA signal is proportional to peak‐peak vibra-
tion amplitude), as an axial position transmitter (where the 4‐20 mA signal is proportional to
average probe gap) or as a speed (RPM) transmitter (where the 4-20 mA signal is propor-
tional to the speed of a machine). For convenience when connecting to signal analyzers,
portable data collectors, and test instrumentation, the raw vibration signal is available at
a short‐circuit protected BNC connector. Refer to section 3.6 of this manual for important
information and cautions regarding proper use of this connector.
Item Notes
Computer With Windows XP, or Windows 7 or Windows 10, Operating
System
24V Power Positive or Negative. Refer to datasheet 1087015 for power
Supply supply voltage tolerance and DPS current requirements.
USB Cable USB 2.0 A to mini B
Labels Avery 6570
Label Overlay Included with the DPS
Metrix provides the DPS Configuration and Utility Software on a USB memory stick that you
request with the DPS (Refer to the DPS datasheet for software ordering information.)
Insert the USB stick into your computer and open explorer to view the files.
Double-click the version for your operation system according to Table 2 and follow the
instructions listed on the following pages.
You may additionally see a Windows Security notice as shown in Figure 5. Click ”Install this
driver software anyway” to continue.
Follow these steps to access the DPS USB connector for connection to a computer.
Remove the three screws from the DPS base to access the mini USB connector as shown in
Figure 7 and Figure 8.
Plug the USB A connector into an available USB port on your computer.
You must apply 24 Vdc power to the DPS while configuring as shown in Figure 9. Note that
you can use either a negative or positive power supply (Refer to the DPS datasheet for volt-
age and current requirements.) Powering is the same for either the MX2033 or the MX2034.
The MX2034 does not require load resistors when configuring.
Common +24V
-24V Common
The DPS Configuration Software opens with the main screen shown in Figure 10.
Print Labels – This opens the label printing screen to print updated side labels for their unit.
This label contains basic configuration information as well as user specific information such
as machine location, etc.
The DPS software automatically retrieves the DPS configuration when launched with a pow-
ered up DPS unit connected via a USB cable. If you connect a DPS unit after launching the
software, press the Retrieve button to retrieve the configuration.
Data Last Retrieved: The date and time the displayed configuration was retrieved.
Model: DPS part number with full configuration (all dash options).
Factory Calibration Date: Date of the last time Metrix calibrated the device
Status Description
• Probe Series
• Probe Diameter
• System Length
• Target Material
• Measurement (MX2034 only)
• Range (MX2034 only)
• 4-20mA Direction (MX2034 only)
All DPS units support Metrix MX2030, Metrix 10,000 series 7200 compatible, Bently Nevada
3300, and Bently Nevada 7200 series probes. The DPS also supports one additional probe
type specified at the time of ordering.
The DPS supports 5mm, 8mm and 11mm probe tip diameters as part of its standard factory-
loaded curve set.
DPS units support the standard four probe series listed in section 3.5.4.1 calibrated for 4140
steel. The additional probe type specified at the time of ordering may be calibrated to a
variety of materials. Contact Metrix for information on special material calibrations.
3.5.4.4 MEASUREMENT
The Measurement field is only active for the MX2034 transmitter model. The MX2034 sup-
ports three measurements: Radial Vibration, Axial Position, and Shaft Speed (RPM).
The MX2034 performs a peak to peak detection and drives the 4-20 mA output proportional
to the configured range.
The MX2034 performs a displacement measurement for axial position and driver the 4-20
mA output proportional to the configured range.
The MX2034 performs a pulse count measurement cause by keyway and drives the 4-20 mA
output proportional to RPM.
3.5.4.5 RANGE
The Range choices are different for Radial Vibration, Axial Position, and Shaft Speed (RPM)
measurements.
The MX2034 allows configuration of upscale or downscale for the 4-20mA output of axial
position measurements only. Upscale means that for the range selected in 3.5.4.5, 4mA
corresponds to bottom of scale and 20mA corresponds to top of scale; downscale reverses
these conventions and means that 20mA corresponds to bottom of scale and 4mA corre-
sponds to top of scale.
After clicking the Send button, you will have the option to abort the configuration change.
Press the Yes button to continue.
After sending a configuration change, the software will give you the option to print a label.
You can also print a label later from the main screen by clicking Print Labels and then One
Label.
After filling in any custom information, click the OK button. The label print start screen
opens. The label print start screen allows you to select the label position you want the label
printing to start at. This template is set for Avery 6570 label sheets of 32 labels (or equiva-
lent).
Clicking a label starting point will open the printer selection screen. Select the printer and
click OK to print.
Remove the backing from the polycarbonate label and adhere the printed label inside the
clear window. Attach both labels to the side of the DPS unit. Refer to DPS Label Kit manual
100528 for additional details.
Due to the two wire, loop-powered MX2034 transmitter design, the current loop common
floats on top of the voltage developed across the current loop sense resistor.
Metrix recommends using a ground isolated instrument or signal isolator. The meter, oscil-
loscope or analyzer used to measure the gap voltage or to observe the vibration signal
(DYNAMIC OUTPUT) must have an input impedance of one megohm or greater.
Use a 1.2 inch or larger target with 5 mm or 8 mm probes. Be sure your target material
matches the material the DPS calibration material. To verify the calibration material, follow
the steps listed in Figure 16.
• Spindle micrometer
• Digital Multimeter
• Power Supply (-24 Vdc +/- 1Vdc)
• 10 kohm resistor
Set the probe gap “electrically” to the start of the measurement range by observing the DC
output voltage and adjusting the probe position until the output is -1 V +/- 0.1 V at 10 mils
gap.
Increase the micrometer 10 mil (0.25 mm) increments and fill in the measured SIG Voltage in
the table below.
Example:
To calculate the Incremental Scale Factor (ISF) at each gap, subtract the SIG voltage mea-
sured 10 mils (0.25 mm) below each increment and divide by 10 mils (0.25 mm).
Example:
You can easily custom calibrate the DPS for your probe following the procedure in this sec-
tion. Perform the Scale Factor Verification as described in section 4.1.
Enter the voltages measured at each gap from the Scale Factor Verification data.
When complete, click the Generate and Load Linearization button. The software will adjust
the DPS linearization to match the probe and cable.
If the probe and cable run very far out of specification, the DPS may not be able to linearize
the curve. In this case, the software will show an error message as shown in Figure 22.
If this occurs, verify that the voltages you entered were correct. Verify that your system
components combine to the correct length. If all is correct, you can choose to accept the
shortened curve or hit cancel and use a different probe and cable. In some cases, probes
and cables that are far out of specification can be brought into specification by iterating the
custom calibration process several times.
The transmitter current output is linearly proportional to the average probe gap (position)
between 4 mA and 20 mA. Use the instruments and equipment shown in Figure 23 to verify
a position transmitter current output.
At each gap, measure and record the SIG Voltage from the volt meter and the current output
measured by the Ammeter.
Current = 16 * (Gap-Bottom Scale Gap) / (Top Scale Gap-Bottom Scale Gap) + 4mA
The transmitter current output is linearly proportional to the full scale vibration range
between 4 mA and 20 mA. The following equation represents the relationship between the
vibration and the loop current:
EXAMPLE:
Shown with custom calibration and represent typical performance over temperature, DPS
unit only at temperature.
Figure 44 shows the expected phase shift error as the measured frequency increases.
Bently Nevada, RAM, and NSv are marks of the General Electric Company in the United
States and other countries.
Microsoft, Excel, Windows, and Outlook and their respective designs are marks of Microsoft
Corporation in the United States and other countries.
info@metrixvibration.com
www.metrixvibration.com
8824 Fallbrook Dr. Houston, TX 77064, USA
Tel: 1.281.940.1802 • Fax: 1.713.559.9421
After Hours (CST) Technical Assistance: 1.713.452.9703