FBP Interface Modules S500, Overview

FBP Interface Modules S500, Overview
PROFIBUS FBP PROFIBUS DP built with PDP21 and PDP22 FielldBusPlugs Page 3-3
DC505-FBP FBP Interface Module with 8 digital inputs and 8 configurable 3-21
digital inputs/outputs
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V2 S500 Hardware 3-1 FBP Interface Modules S500 / Issued: 09.2007
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PROFIBUS DP built with PDP21 and PDP22 FieldBusPlugs
Contents
Slaves with FieldBusPlug ........................................................................................................................... 3-3
Important features of bus lines created with PDP21/PDP22...................................................................... 3-4
Building a PROFIBUS DP line with FieldBusPlugs .................................................................................... 3-5
Topology examples..................................................................................................................................... 3-6
Power supply considerations ...................................................................................................................... 3-9
Power supply via bus cable, calculation ..................................................................................................... 3-9
Grounding, shielding ................................................................................................................................. 3-11
Data structure / addressing / configuration of the FBP station ................................................................. 3-13
PDP21/PDP22 - Diagnosis and display.................................................................................................... 3-14
Technical data........................................................................................................................................... 3-15
- Bus cable and bus length ....................................................................................................................... 3-15
- Technical data of the FBPs .................................................................................................................... 3-16
Ordering data PDP21, PDP22 .................................................................................................................. 3-18
Slaves with FieldBusPlugs

The main feature of the FieldBusPlug system is that all device types with the neutral FBP interface can
be connected to several field buses using the appropriate FieldBusPlug type.
This means that a PROFIBUS DP-V0 slave (or DeviceNet, ... slave) is built up of a device with the
neutral interface and the PROFIBUS DP-V0 FieldBusPlug PDP21-FBP.
There are two types of FieldBusPlug devices for PROFIBUS:
• the DP-V0 version (PDP21) for simple devices with fixed I/O types and data size
• the DP-V1 version (PDP22) which can be used on a lot of different slaves acc. to the GSD Data files
used.
The DP-V1 FBP PDP22 can be used on all the FBP slaves (from simple manual motor starter to an
AC500 CPU as slave). The PDP22 is also called modular FBP because it can be used on products with
modular structure like S500-FBP remote I/Os, for example. The modular FBP, due to it internal structure
and appropriate GSD Data can be configured to exchange data from a modular system (mixed I/O types
number of I/Os), the PDP21 can only be used with products with fixed configuration.
Important: The AC500 CPU as slave or a S500-FBP remote I/O can only be used together with
FBP V1 (also called modular FBP) and their dedicated GSD Data.
Example of use of a PDP21 FBP with simple slave (fixed configuration type):
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In a PROFIBUS DP network, built with FBPs slaves, it is possible to mix the FBP types according to the
devices used. It is only very important to notice that the GSD files used together with the device should
support the device features.
The FBP itself performs only the PROFIBUS DP communication from the device to the master, the
behaviour of the device using FBP is configured by the used GSD Data.
Example for use of a PDP22 FBP "modular" with complex slave (e.g. S500-FBP remote I/Os):
Device: e.g.
S500-FBP remote I/Os
Device: e.g.S500-FBP station
FieldBusPlug,
e.g. PDP22
Neutral interface
One of the most important tasks during commissioning is to adjust the correct slave address carefully.
Commands sent to the wrong slave can cause severe problems. For more details see the appropriate
chapter in this document.
Important Features of bus lines created with PDP21/PDP22

1. The PDP21 / PDP22 represents a tee unit.
This means: If the bus node built in the PDP21 / PDP22 fails all remaining FieldBusPlugs are still
connected with the bus master.
2. All PDP21 / PDP22 connected to a bus line are supplied via the bus cable.
This means: To supply the FieldBusPlugs, a power supply unit is necessary that is situated best near
the bus master.
This is not a disadvantage, because without a bus master the data transmission is not possible.
The advantage is that - under some circumstances - it is possible to supply the devices via the bus
cable with 24 V DC saving local supply units.
For more infomation see chapter "Supply" and the description of the devices.
3. A bus line built with PDP21 / PDP22 is a real party line without branches or drops.
This means: The max. baud rate of 12 Mbit/s is possible, provided that the termination on both ends is
done correctly and the max. bus length is not exceeded.
4. The contacts - pins and jacks - are gold plated.
This means: Concerning the contacts, the PDP21 / PDP22 avoid that faults caused by loose or bad
contacts.
5. Only at the ends of the bus line, termination resistors are possible and necessary.
This means: In the standard topology, as shown below, only at the ends of the line terminations are
possible and necessary.
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At the Dsub9 connector, mounted on the bus master, the termination resistor set has to be switched
ON and at the other end of the bus line the termination unit must be mounted.
Regarding the situation that 80 - 90% of the problems in conventional wired PROFIBUS lines are
caused by loose contacts or wrong termination, the FieldBus Plug system guarantees a faultless
data transmission line between the master and the slaves.
Building a PROFIBUS DP line with FieldBusPlugs
Standard Topology, only FieldBusPlugs as slaves PDP22

PROFIBUS DP-V1
FieldBusPlug
AC500 CPU as (different lengths available)
PROFIBUS DP Master
Power
supply
24VDC
PDA11: Switch (green) PDP21 or PDP22 PDR11:

PROFIBUS DP must be set PROFIBUS DP-V0 or PROFIBUS DP
Adapter Cable to ON PROFIBUS DP-V1 Active
Dsub9-M12 FieldBusPlug Termination Unit
(different lengths available)
Important: When an AC500 CPU is used as Fieldbus master, the power supply of the CPU and
those of the FieldbusPlug should be separated to provide a better interference immunity. The two
power supplies should be integrated in the global earthing/grounding scheme of the installation.
Installation of the PROFIBUS line step by step:
• Connect PDA11 (Adapter Cable Dsub9-M12) to the bus master.

• Do not forget to set the termination switch on the PDA11 (green) to ON.
• Connect the red and blue strand of the PDA11 with a 24VDC power supply (+ red, - blue).
• Connect the first PDP21 or PDP22 to the PDA11, then the next PDP21 or PDP22 and so on. Tighten
the knurled knob carefully. The roughness felt during tightening shall result in resistance to vibration.
• Do not forget to mount the PDR11 (active PROFIBUS termination unit).
A fault-free and stable data transmission urgently requests the perfect termination of the bus line on both
ends and nowhere else. This has to be regarded also when repeaters or optical converters are used.
The max. number of stations per segment is 32 limited physically by the RS485 standard line drivers
and receivers. This includes also repeaters and similar components.
For more than 32 stations repeaters or RS485-to-optical-fiber converters can be used.
Another limit is given by the max. number of 125 slave addresses. The available range is 1 through 125.
More details see chapter "Data structure, addressing"
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Topology examples
Feed-in if the bus cable is long
If the distance between the bus master and the slaves is longer, it may be necessary to feed in 24 V DC
for the FieldBusPlugs on a second place. Check with: "Supply Calculation" scheme.
Power Power
supply supply
24VDC 24VDC 1.0 2.0
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.5 2.5
1.6 2.6
1.7 2.7
1.8 2.8
1.8 2.8
supplied supplied
slaves slaves
PDA11: Switch PDX11 PDV12

PROFIBUS DP (green) PROFIBUS DP PROFIBUS DP
Adapter Cable must be Extension Cable Feed-In Connector
Dsub9-M12 set to ON tee unit + 1 connector)
Figure: Feed-in, if the bus cable is long:
Important: As the S500-FBP remote I/Os are also powered through the FieldbusPlug, the power
supply of each cabinet has to be provided locally to avoid too important power loss.
In the same way, when the distance between slaves or cabinets are quite important, it is always better
to provide the power supply locally. Use the PDV12 Feed-in accessory to connect a new power supply.
Also follow carefully the earthing/grounding and potential equalization rules (see the dedicated chapter
further away).
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Topology, if also other PROFIBUS slaves are connected
Bus master FBP Slaves with Dsub9 connector FBP

Slave Slave
DC505 DC5 32
PROFI- PROFI- PROFI-

BUS BUS BUS
Slave Slave Slave
OFF OFF
ON ON
lu socket
24 V
0V
PDA11 PDA12 PDM11

(PROFIBUS DP adapter (PROFIBUS DP adapter (PROFIBUS DP cable
cable Dsub9-M12, with cable M12-Dsub9-M12, with male connector,
feed-in, length 0.5 m) length 0.5 m / 0.5 m, Dsub9 connector is
the supply is fed through.) not included.)
Topology, if only one or few FBP slaves are connected
Bus master FBP Slave Slaves with Dsub9 connector
PROFI- PROFI- PROFI- PROFI-

BUS BUS BUS BUS
Slave Slave Slave Slave
OFF OFF OFF

ON ON
24 V
0V
PDA11 PDM11 Standard PROFIBUS DP

(PROFIBUS DP adapter (PROFIBUS DP Cable with cable and connector,
cable Dsub9-M12 with male connector, length 0.5 m, customer prepared/mounted
feed-in, length 0.5 m) brown and blue cores not used,
Dsub9 connector not included.)
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Topology, if only one FBP slave distant from the bus master is connected
Bus master Slaves with Dsub9 connector FBP Slave
DC505 DC532
PROFI- PROFI- PROFI-

BUS BUS BUS
Slave Slave Slave
24 / 0 V
OFF OFF
ON ON
Standard PROFIBUS DP PDF11 PDM11

cable and connector, (PROFIBUS DP (PROFIBUS DP
customer prepared/mounted cable with plug, cable with socket,
length 0.5 m. Brown length 0.5 m. Brown
and blue cores not used. and blue cores not used.
Dsub9 connector Dsub9 connector
not included. PDV12 not included.
PROFIBUS DP
Feed-In Connector:
T-unit + 1 connector)
Topologies with Repeater

Repeater at the end of segment 1 and at the beginning of the segment 2
Segment 1 Segment 2
AC500 CPU AC500 CPU

with DP Master **unshielded as DP slave
signal lines
as short as
possible
Termination
= ON
Re eater
Termination
= ON
**
PDM11 PDF11
(PROFIBUS DP (PROFIBUS DP
Power cable with plug, Power cable with socket,
supply length 0.5 m. Brown supply length 0.5 m.
24VDC and blue cores not used. 24VDC
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Notes:
• Repeaters have to be calculated as physical stations also within the max. number 32 stations per
segment. Thus only 30 slaves can be connected to a segment.
• Each segment can have the allowed bus length referring to chapter "Technical Data".
• Set baud rate on the repeater carefully according to the manufacturer's instruction.
• Most of the repeaters do not support baud rates up to 12 Mbit/s.
• Regard termination carefully. Repeaters normally have built in termination that can be switched on.
Consult manufacture's instruction.
• Do not use more repeaters than necessary. Repeaters decrease the stability of the whole field bus
system and make it more sensitive for electromagnetic influence.
• Keep unshielded cores as short as possible.
• Take care for perfect grounding of the shields.
Power supply considerations

The supply of the FieldBusPlug is always made via the bus cable. This enables the FieldBusPlug to
monitor the actual (e.g. faulty) status to the control station even when it is removed from the device or
when power down appears on the device.
Additional it is possible to supply simple components such as proximity switches or the devices MSD11
and MSR22 via the bus cable of the FieldBusPlug.
The S500-FBP remote I/Os are only powered through the bus cable. As the needed current is depending
on the number and type of the I/O modules used, a total current of up to 50 mA could be necessary
additionally to the current needed for the FBP itself (about 46 mA).
When the distance between master and slave or cabinet is high, the power supply of the slaves should
be provided locally in each cabinet.
Notes: Prefer separate supply units or separately fused supply circuits for the FieldBusPlug line
and the devices (not possible for S500-FBP which could only powered through the bus lines).
For the FBP devices with selector switch for power supply, check carefully whether the switches of the
devices are set to EXT before delivering to the installation site.
Always check the supply situation using the calculation scheme in the chapter below. Do not forget to
check the total bus length.
Power supply via bus cable, calculation

Supposed all devices are supplied externally, the supply has to feed the PDP21 or PDP22 connected to
the bus. The supply current depends on the voltage (typical values):
Supply voltage 19.2 V 24 V 31.2 V

FBP supply current typ. 46 mA 37 mA 31 mA
To calculate the needed current per S500-FBP slave equipped with a FBP, you should add the supply
current of the remote station itself to the above FBP needed current.
Module DC505-FBP DI524, DC532, DX522, DX531, AX522

Supply voltage 19.2 V 24 V 19.2 V 24 V
FBP supply current typ. 18 mA 12 mA 5 mA 4 mA
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Example of needed current
Station with only 1 x DC505-FBP + PDP22, total current needed with 19.2 V DC: 54 mA (46 + 18 mA)
Station with 1 x DC505-FBP + 7 x DC532 + PDP22 at 19.2 V DC supply: 99 mA (46 + 18 + 35 mA)
To simplify the calculation, the scheme below uses the highest values of the currents, but - on the other
hand - does not regard the increased copper resistance and voltage drop for higher environment
temperatures.
Note: All slaves, even the slave most distant from the supply unit, need to be supplied with min.
19.2 V DC including ripple. That means that the power supply unit at the beginning of the line has to
provide a higher voltage to compensate the voltage drops due to the line resistance.
Use the Excel sheet "PROFIBUS-DP Supply via Bus Cable Calculation.xls" from the FieldBusPlug
tools to estimate the size, nominal voltage and power of the needed power supply. This Excel
sheet can be found on the ABB website.
Practical example
DP Network with 1 master and 8 slaves located in 3 cabinets/installations with the following splitting:
Master 200 m 100 m
Power supply S S S
average line length between 2 slaves
line length to the most distant slave
• 1st cabinet with master device (AC500 + DP coupler) located in a cabinet also containing 2 remote
I/Os DC532. Distance between the slaves about 2 m.
• The distance to the following cabinet is 200 m.
• 2nd cabinet with 3 remote I/Os (1 x DC505-FBP + 2 x DC532), distance between the slaves about 2
m.
• The distance to the following cabinet is 100 m.
• 3rd cabinet with 3 remote I/Os (1 x DC505-FBP + 2 x DC532), distance between the slaves about 2
m.
With a voltage at the end of the bus of min. 19.2 V DC, the current consumption per module is as follow
according to the previous table:
FBP + DC505 + 2 x DC532 = 46 + 18 + 10 = 74 mA per remote station.
Use the calculation sheet of the FBP products, adapt the values to those defined before.
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The calculation sheet delivers the following result:
Master 1 slave 312.0 m mA 592 mA 27.82 V

2.0 m
8 1 slave 310.0 m 74 mA 592 mA 27.74 V
2.0 m
7 1 slave 308.0 m 74 mA 518 mA 27.66 V
200.0 m
6 1 slave 108.0 m 74 mA 444 mA 21.00 V
2.0 m
5 1 slave 106.0 m 74 mA 370 mA 20.94 V
2.0 m
4 1 slave 104.0 m 74 mA 296 mA 20.90 V
100.0 m
3 1 slave 4.0 m 74 mA 222 mA 19.23 V
2.0 m
2 1 slave 2.0 m 74 mA 148 mA 19.21 V
2.0 m
1 1 slave ** 0.0 m 74 mA 74 mA min. 19.20 V
Results of this example:

– The power supply unit has to deliver min. 27.82 V incl. ripple and tolerances
– The power supply unit has to deliver min. 592 mA
– The bus length is 312 m. Note: Consider length and baud rate.
To connect the bus line to the master the PDA11 (PROFIBUS DP Adapter Cable Dsub9-M12,
1SAJ 924 009 R0005) is recommended.
The termination resistors can be switched on at the Dsub9 connector.
** The last device needs termination: PDR11-FBP.150 (1SAJ 924 007 R0001).
The recommended power supply unit can be adjusted to 28 V DC:
Power Supply 24V / 5A adjustable, order code: 1SVR 423 416 R0100, type: CP-24/5.0
Grounding, shielding
Grounding principles
The PROFIBUS FieldBusPlug cable as well as the standard PROFIBUS cable is equipped with a perfect
shield: aluminium coated foil and a braided shield.
Regarding EMC, laboratory measurements have proved that grounding is not necessary when the
PROFIBUS DP is built up with PDP21 / PDP22 only, normal industrial environment supposed.
According to IEC60204 / EN60204 (chapter 6.3.3) all metallic parts must be grounded to avoid that they -
in case of an insulation fault, unexpected and unobserved - are connected to a dangerous voltage.
It is highly recommended to connect the shield to ground:
• at the PROFIBUS DP master and

• when entering / leaving a cabinet and
• every third or forth FieldBusPlug and
• when connecting other - non FieldBusPlug slaves - in accordance with the manufacturer's
instruction.
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Efficient grounding of the shield
Best workmanship is to remove the sheath partially and to fix the shield directly onto a metallic rail or
surface with a clip or a saddle:
grounding rail
close to cable lead-in in the cabinet wall,
bare copper or zinc or nickel plated, directly
connected to metallic part of the cabinet.
particular grounding clamp,

available from all known terminal producers,
to be hooked into the rail
The grounding rail must be close to the cable lead-in in the cabinet wall and should be zinc or nickel
plated for proper long term connection.
The rail must be mounted directly on the metallic part of the cabinet. Zinc plated parts and surfaces are
preferred inside the cabinets.
Painted surfaces inside the cabinet or aluminium surfaces hinder proper connection.
Also, too long shield wires between the cable and the cabinet wall results in bad EMC data. For the
shield wire with a length up to 10 cm, the flexible lead should have minimum 6 mm².
Particularly in installations outside of cabinets, where IP65 is used, the grounding with tube clips can be
used:
Grounding with tube clip
Connection to grounded metallic

parts of the installation not longer
than 25 cm, cross section min. 10 mm²
Wide spread or distant parts of an installation may have different grounding potential if there is not a
good metallic connection between in. The voltage difference is low but the equalizing current can be
high.
Because of the small cross section, the shield of bus cables is not able to lead large equalizing currents.
Therefore it is mandatory to add an equipotential bonding conductor in these cases with a cross section
of at least 25 mm².
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Equipotential bonding
Control cabinet 1 Control cabinet 2
PROFIBUS PROFIBUS
Station Station
equipotential bonding
conductor min 25 mm²
Data structure / addressing / configuration of the FBP station

See the example in the "Getting Started" documentation where an application with AC500 CPU +
S500-FBP remote I/Os on PROFIBUS DP is described.
Used GSD data for the different products:
PDP21: ABB_078F.GSD For use with standard devices

PDP22: ABB_082F.GSD For use with DP-V1 master and standard devices (UMC, etc.)
PDP22: ABB_091F.GSD For use with modular devices like AC500 / S500-FBP
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PDP21/PDP22 - Diagnosis and display
Indicators on the front plate
H1 H2
H1 and H2 display the PROFIBUS status.
PROFIBUS status
H3 H4
H3 and H4 display the device status.
Device status
Fastening screw (provided on delivery)

Label for writing down the address setting
Meaning of the LEDs
PROFIBUS Device status Status / cause

status
LED LED LED LED
green red green red
H1 H2 H3 H4
off off off off Power supply is missing
on flashes Possible errors:
- No connection to the bus master, e.g. PROFIBUS is not
operating
- The PDP21/PDP22 has a slave address that is not
configured in the bus master
- Parameter length and slave address are correct but the I/O
configuration of the slave does not meet the configuration
sent by the bus master
flashes on The device parameters received from the bus master are
formal incorrect, e.g. of other length
off on Connection to the bus master is interrupted longer than the
timeout set by the bus master before interruption
on off Normal data exchange to the PROFIBUS DP master
on off Normal data exchange to the terminal device
flashes flashes flashes flashes Plug is under self-test during power-up
flashes off Plug is waiting for configuration data to be sent from the
device (number of input/output bytes, number of parameter
bytes, internal baud rate etc.)
Note: If no data has been sent by the terminal device within

3 s, the plug switches to the parallel mode.
off flashes Error: can be remedied, e.g. connection to the terminal
device is broken
off on Error: cannot be remedied, e.g. incorrect check sum in the
Flash. Exchange the plug.
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Technical data
Bus cable and bus length

Bus cable
The currently used FieldBusPlug PROFIBUS cable contains
a) Two cores for the bus N/A = green = connector pin 2

signals P/B = red = connector pin 4
(Dsub9 connector: N/A = pin 8, P/B = pin 3) mechanical
Characteristic impedance 150 Ω ± 15 Ω (for 3...20 MHz) A coding
Cross section 0.22 mm² = ca. AWG 24

Cable capacity typ. 30 nF/km
Insulation material PE foam 2 1
5
Shielded with metallized foil
3 4
b) Two cores to supply the +24 V DC = brown = connector pin 1
plugs 0 V = blue = connector pin 3 view to pins
Cross section 0.5 mm² = ca. AWG 20 (X13 of the
Wire resistance 38.9 Ω/km PDP21/22)
Insulation material PE
c) Outer shield and jacket braided screen + metallized plastic foil + shield litz =
connector pin 5,
for both signal and supply cores
Shield litz 0.5 mm² = ca. AWG 20
Jacket PU, pink, colour ca. RAL 4001
Bending radius 10 times jacket diameter
(fixed installation)
Temperature range -30°C...+80°C
(fixed installation)
outer sheath: PUR, pink (RAL 4001)
braided screen
0 V DC: PUR or PE (blue)

metallized plastic foil
bus N/A: PE-foam (green)
bus P/B: PE-foam (red)
shield litz (bare, left or right of the brown core)

24 V DC: PUR or PE (brown)
Caution: Exchange of bus signal lines with supply lines can cause destruction of the plug.
Bus length versus data rate
The max. data rate depends directly on the bus length:
Data rate [kBit/s] 9.6 | 19.2 | 45.45 | 93.75 187.5 500 1500 3000 | 6000 | 12000
Bus length [m] 800 650 300 160 80
max. drop length* * * 6.6 0 0
[m]
* The max drop length is defined by the standard only for 500 kBit/s, but for lower data rates higher drop
lengths are possible. Higher data rates do not allow drop lines.
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Technical data of the FBPs
PDP21, PDP22, pin assignment
Fieldbus-neutral 1 2
interface, 5 female PROFIBUS DP-V0
to the terminal device 4 3 (PDP21) or
PROFIBUS DP-V1
Pin assignment for (PDP22)
parallel mode: slave circuitry
1 +24 V (standard
power supply unit)
2 Digital input (DI 1)
3 0 V (standard
power supply unit)
4 Digital input (DI 0)
5 Digital output (DO 0)
Pin assignment for

serial mode:
1 +24 V (standard PROFIBUS interface.
power supply unit) 1 2
5 Here, the M12 plug
2 Diagnosis pin) 4 3 of the next FieldBusPlug
3 0 V (standard is plugged in.
power supply unit)
4 Serial data female At the end of the bus
5 Serial data line, the termination
unit PDR11 must be
installed for correct
bus termination.
Pin assignment:
1 +24 V (brown)
2 Bus-N = A (green)
M12 plug at the 3 0 V DC (blue)
cable end, 4 Bus-P = B (red)
to previous FieldBusPlug 5 Shield (bare)
or to bus master
2 1 M12 plug / cable

male 5 of the next
3 4 FieldBusPlug
Internal potential separation EXT = external supply
PDP21, PDP22 Device

Example:
24 VDC 1
UMC22
0V 3
Signal N/A 2
Signal P/B 4
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Technical Data PDP21, PDP22
Supply voltage 24 V DC +30 % / -20 % (19.2...31.2 V DC)

Safety insulation PELV according to EN 60950
Current consumption
- at 19.2 V 46 mA
- at 24.0 V 37 mA
- at 31.2 V 31 mA
Mounting on the terminal device, fixed with a screw (provided on delivery) or
by M12 box nut fixing
Power line failure bridging time, min. 10 ms
to be performed by the power
supply unit
Recommended power supply Type: CP-24/5.0 adj.
unit
Order number: 1 SVR 423 416 R0100
can be adjusted to max. 28 V DC
Bus termination active bus-line terminator 150 Ω at both ends of the bus, the bus
master units (or repeaters) often offer a bus-line terminator at the
beginning of the bus line
Modes of data communication parallel and serial
between FieldBusPlug and
device
Scope of data according to PROFIBUS DP specifications
Construction of the round cable, black, 2 x 0.34 mm² for supply voltage, 2 x 0.25 mm²
FieldBusPlug cable for data lines, 2 connected shields
PDP21, PDP22 pin assignment 1 +24 V DC (brown) Pins Sockets
2 Bus-N = A (green)
3 0 V DC (blue) 2 1 1 2
4 BUS-P = B (rot) 5 5
5 Shield (bare) 3 4 4 3
Warning: Exchange of bus signal lines with supply lines can cause
destruction of the plug.
Load capacity of plugs and max. 4 A
cables
Degree of protection IP 65, if M12 box nut fixing is used at the terminal device (e.g.
sensor), IP 20, if mounting is performed using the supplied
fastening screw (e.g. for UMC22-FBP)
Ambient temperature
- storage -20°C...+70°C
- operation 0...+55°C
Dimensions see
Total power dissipation PDP21, max. 0.9 W
PDP22
Weight
- plug with cable 0.25 m 0.09 kg
Bus address setting - with address switches or similar on the terminal device
- with addressing set CAS21-FBP
Address range 1 to 126, recommended 3 to 125,
0 to 2 and 126 to 128 are reserved for particular tasks
Diagnosis with LEDs see PDP21, PDP22 description "Indicators on the front panel"
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Ordering data PDP21, PDP22
PROFIBUS DP-V1 (for AC500 / S500-FBP devices)
Note: The PROFIBUS DP-V1 FBPs can be used with all the FBP devices which use the normal
FBP-V0 plug. The AC500 or S500-FBP absolutely need the DP-V1 FBP and cannot be used with
the simple DP-V0 FBP.
Type Description Order number

PDP22-FBP.025 PROFIBUS DP-V1 FieldBusPlug 0.25 m 1SAJ 240 100 R1003
Accessories
PDX11-FBP.100 PROFIBUS DP Extension Cable 1 m 1SAJ 924 001 R0010

1 1
2 2
3
43 4
PDF11-FBP.050 PROFIBUS DP Cable with female connector 1SAJ 924 002 R0005
PDM11-FBP.050 PROFIBUS DP Cable with male connector 1SAJ 924 003 R0005
1
2
43
PDC11-FBP.999 PROFIBUS DP Round Cable 100 m 1SAJ 924 004 R1000
PDM11-FBP.0 PROFIBUS DP Male Assembling Connector 1SAJ 924 005 R0001

PDF11-FBP.0 PROFIBUS DP Female Assembling Connector 1SAJ 924 006 R0001
Note: Mount carefully. Loose contacts cause communication problems.
PDR11-FBP.150 PROFIBUS DP Termination Unit 1SAJ 924 007 R0001
____________________________________________________________________________________________________________
PDV11 PDV12
M12
code A
all M12
M12 code A
M12 code A
code B
PDV11-FBP.0 PROFIBUS DP Feed-In Connector Code B-A 1SAJ 924 008 R0001
PDV12-FBP.0 PROFIBUS DP Feed-In Connector Code A-A 1SAJ 924 011 R1010
PDV11, 1 24 V DC (brown)
1
PDV12, Bus-N = A (green) 2 2 Bus-N = A (green)
Circuit 3 3 0 V DC (blue)
diagram Bus-P = B (red) 4 4 Bus-P = B (red)
5 5 Shield wire
Shield
24 V DC (brown) 0 V DC (blue)
1 2 3 4
PDA11_FBP.050 PROFIBUS DP Adapter Cable Dsub9-M12 1SAJ 924 009 R0005

PDA12-FBP.050 PROFIBUS DP Adapter Cable M12-Dsub9-M12 1SAJ 924 010 R0005
PDA11 additional PDA12
connection of
test unit etc.
switch for switch for

termination termination
resistor set resistor set
socket plug socket

24 V
0V
____________________________________________________________________________________________________________
PDA11, PDA12, Circuit Diagrams
PDA11 M12, view to socket Dsub9, view to socket
+24 V DC (brown)
Bus-N = A (green)
1 2
3
5
4 3 8
Bus-P = B (red)
0 V (blue)
PDA12 M12, view to pins Dsub9, view to socket M12, view to socket
Bus-N = A (green)
+24 V DC (brown)
2 1 1 2
3
5 5
3 4 8 4 3
Bus-P = B (red)
0 V (blue)
____________________________________________________________________________________________________________
FBP Interface Module DC505-FBP with digital inputs and outputs
- with power supply and neutral interface for the FieldBusPlug
- 8 digital inputs 24 V DC, 8 configurable digital inputs/outputs
- module-wise electrically isolated
Elements of the
DC505
FBP Interface Module DC505-FBP
1 1 I/O-Bus (10-pole, female) to electrically
PWR 1.0 I0 2.0 C8 connect the first expansion module
FBP 1.1 I1 2.1 C9
S-ERR 8 2
1.2 I2 2.2 C10 2 Allocation between terminal No. and
I/O-Bus 1.3 I3 2.3 C11 signal name
1.4 I43 4
2.4 C12 3 8 yellow LEDs to display the signal
1.5 I5 2.5 C13 statuses at the inputs I0 to I7
ADDR
1.6 I6 2.6 C14
x10
4 8 yellow LEDs to display the signal
9 1.7 I7 2.7 C15
1.85
UP 2.8 UP
statuses at the inputs/outputs
ADDR
x1 1.9 ZP
6
2.9 ZP
C8 to C15
CH-ERR1 CH-ERR2 7 5 1 green LED to display the process
FBP 8 DI 8 DC voltage UP
Input 24 V DC
Output 24 V DC 0.5 A 6 2 red LEDs to display errors
(CH-ERR1 and CH-ERR2)
1.0 2.0
7 DIN rail
1.1 2.1
1.2 2.2
8 4 system LEDs:
PWR = Voltage (system)
1.3 2.3
FBP = FBP communication
1.4 2.4
S-ERR = Sum Error
1.5 2.5 I/O-Bus = I/O-Bus communication
1.6 2.6
9 2 rotary switches to set the
1.7 2.7
10 1.8 2.8
module address (00 to 99)
1.9 2.9
10 FBP Terminal Unit (TU505 or TU506)
with 20 terminals (screw-type or
spring terminals)
Figure: FBP Interface Module DC505-FBP, plugged on a FBP Terminal Unit TU506
Contents
Intended purpose ...................................................................................................................................... 3-22
Functionality.............................................................................................................................................. 3-22
Electrical connection ................................................................................................................................. 3-22
Internal data exchange ............................................................................................................................. 3-24
Addressing ................................................................................................................................................ 3-24
I/O configuration........................................................................................................................................ 3-24
Parameterization....................................................................................................................................... 3-24
Structure of the diagnosis block via FBP with S500 DC505-FBP ............................................................ 3-26
Diagnosis and display............................................................................................................................... 3-27
Technical data........................................................................................................................................... 3-29
- Technical data of the entire module ....................................................................................................... 3-29
- Technical data of the digital inputs ......................................................................................................... 3-30
- Technical data of configurable digital inputs/outputs ............................................................................. 3-30
Ordering data ............................................................................................................................................ 3-32
____________________________________________________________________________________________________________
Intended purpose
Important: Currently, the FBP Interface Module DC505-FBP con only be used together with the
PROFIBUS DP "Modular" FBP V0/V1 (order No. 1SAJ 240 100 R10xx) and the corresponding GSD
file ABB_091F.GSD.
The FBP Interface Module is used as a decentralized I/O module on several field busses. The bus
connection is performed by a neutral FieldBusPlug interface, which allows the connection of all existing
FieldBusPlugs. In addition, the FBP Interface Module provides 16 I/O channels with the following
properties:
• 8 digital inputs 24 V DC in one group (1.0...1.7)

• 8 digital inputs/outputs in one group (2.0...2.7), of which each can be used
• as an input,
• as a transistor output with short-circuit and overload protection, 0.5 A rated current or
• as a re-readable output (combined input/output) with the technical data of the digital inputs and
outputs.
The inputs and output are electrically isolated from the other electronic circuitry of the module.
Functionality
Interface neutral FieldBusPlug interface

Supply of the module's electronic from the FieldBusPlug
circuitry
Supply of the electronic circuitry of the through the expansion bus interface (I/O-Bus)
I/O expansion modules attached
Address switches for setting the field bus address (0 to 99)
Digital inputs 8 (24 V DC)
Digital inputs/outputs 8 (24 V DC)
LED displays for system displays, signal statuses, errors and power
supply
External supply voltage via the terminals ZP and UP (process voltage 24 V DC)
Electrical connection
The FBP Interface Module is plugged on the FBP Terminal Unit TU505 or TU506. Hereby, it clicks in
with two mechanical locks. The Terminal Unit is mounted on a DIN rail or with 2 screws plus the
additional accessory for wall mounting (TA526).
The electrical connection of the I/O channels is carried out using the 20 terminals of the FBP Terminal
Unit. It is possible, to replace FBP Interface Modules and I/O modules without loosening the wiring.
Note: Mounting, disassembling and electrical connection for the Terminal Units, the FBP Interface
Modules and the I/O modules are described in detail in the S500 system data chapters.
The terminals 1.8 to 2.8 and 1.9 to 2.9 are electrically interconnected within the FBP Terminal Unit and
have always the same assignment, independent of the inserted module:
Terminals 1.8 to 2.8: Process voltage UP = +24 V DC
Terminals 1.9 to 2.9: Process voltage ZP = 0 V
The assignment of the other terminals:
Terminals Signal Meaning

1.0 to 1.7 I0 to I7 8 digital inputs
2.0 to 2.7 C8 to C15 8 digital inputs/outputs
____________________________________________________________________________________________________________
The supply voltage 24 V DC for the module's electronic circuitry comes from the FieldBusPlug.
The module provides several diagnosis functions (see chapter "Diagnosis and display").
Caution: Removal of energized modules is not permitted. All power sources (supply and process
voltages) must be switched off while working on any AC500 system.
The following figure shows the electrical connection of the FBP Interface Module DC505-FBP.
DC505
I/O-Bus out
PWR 1.0 I0 2.0 C8
FBP 1.1 I1 2.1 C9
2 rotary switches S-ERR 1.2 I2 2.2 C10
to set the I/O-Bus 1.3 I3 2.3 C11 Inputs or
FBP module 1.4 I4 2.4 C12 loads for 24 V DC
address,
1.5 I5 2.5 C13
setting range ADDR
1.6 I6 2.6 C14
00 to 99 x10
1.7 I7 2.7 C15
ADDR 1.8 UP 2.8 UP

x1 1.9 ZP 2.9 ZP
CH-ERR1 CH-ERR2
FBP 8 DI 8 DC
Input 24 V DC
Output 24 V DC 0.5 A
D(I)8 2.0
1.0 2.0
1.1 2.1
1.2 2.2 D(O)11 2.3

1.3 2.3
1.4 2.4
Switch-gear cabinet earth

FieldBusPlug 1.5 2.5
1.6 2.6 D(I)15 2.7

1.7 2.7
1.8 2.8
1.9 2.9
DI0 1.0
+24 V 0V
Power supply
24 V DC
DI7 1.7 Attention:

The process voltage must be
Note: The terminals 1.8 to 2.8 (UP) included in the earthing concept
and 1.9 to 2.9 (ZP) are connected to of the control system
each other within the FBP Terminal Unit (e.g. earthing the minus pole).
Figure: Electrical connection of the FBP Interface Module DC505-FBP
____________________________________________________________________________________________________________
Internal data exchange
Digital inputs (bytes) 2

Digital outputs (bytes) 1
Counter input data (words) 0
Counter output data (words) 0
Addressing
An address must be set at every module so that the field bus coupler can access the specific inputs and
outputs.
A detailed description concerning "addressing" can be found in the chapters "Addressing" of the
CPUs and couplers.
The address (00 to 99) is set with two rotary switches on the front panel of the module.
Remark: The FBP Interface Module reads the position of the address switches only during the
initialization after power ON, i.e. changes of the setting during operation remain ineffective. The set
address is forwarded to the FieldBusPlug.
I/O Configuration
The DC505-FBP module does not store configuration data itself. The 8 configurable channels are
defined as inputs or outputs by the user program, i.e. each of the configurable channels can used as
input or output (or re-readable output) by interrogation or allocation by the user program.
____________________________________________________________________________________________________________
Parameterization
During system start-up, the master coupler automatically sends parameter data to the slave.
The arrangement of the parameter data is performed by your master configuration software SYCON in
connection with the S500 GSD files and in conjunction with the Control Builder software.
The parameter data directly influences the functionality of modules.
For non-standard applications, it is necessary to adapt the parameters into your system configuration.
Module: DC505 as master has the fixed slot number: 0x00
Nr. Name Value Internal Internal Default Min. Max. EDS

value value, Slot/
type Index
I/O-Bus master type Internal 0 - CPU WORD 1 0 5 0x0001
1 - FBP 0x0001
Minimum bus cycle time Internal 500 WORD 500 200 65535 0x0002
[µs] 0x01f4
Max. failures in succession Internal 50 BYTE 50 0 255 0x0003
0x32
Error LED / Failsafe On 0 / 16 BYTE 0 0x0004
function On (+16) Off_by_E4 1 / 17 0x00
Off_by_E3 2 / 18
1 I/O Module ID Internal 1250 Word 1250 0 65535 0x0005
*1) 0x04e2
3 Parameter length Internal 5 Byte 5-FBP 0 255 0x0006
0x05
4 Check supply Off 0 Byte On 0x0007
on 1 0x01
5 Input delay 0.1 ms 0 Byte 8 ms 0x0008
1 ms 1 0x02
8 ms 2
32 ms 3
6 Output short-circuit Off 0 Byte On 0x0009
detection On 1 0x01
7 Behaviour of outputs at Off 0 Byte Off 0x000A
communication errors Last value 1+(n*5) 0x00
Substitute 2+(n*5),
value n <=2
8 Substitute value at outputs 0...255 0... Byte 0 0x000B
Bit 7 = Output 7 0xff 0x00
Bit 0 = Output 0
*1) With FBP, the value is increased by 1
GSD file: Ext_User_Prm_Data_Len = 14

Ext_User_Prm_Data_Const(0) = 0x00, 0x01, 0x01,0xf4, 0x32, 0x00, \
0x04, 0xe3, 0x05, \
0x01, 0x02, 0x01, 0x00, 0x00;
____________________________________________________________________________________________________________
Structure of the diagnosis block via FBP with S500 DC505-FBP
If a DC505-FBP module is connected via a FieldBusPlug, then the fieldbus master receives diagnosis
information by an extended diagnosis block. The following table shows the structure of this diagnosis
block:
Byte Description Possible values

number
1 Data length (header included) 18
2 FBP diagnosis byte 0 = Communication with DC505 OK
1 = Communication with DC505 failed
other values according to FBP documentation
3 DC505 diagnosis byte, module 0 = DC505 (e.g. error at the integrated 8DI/8DC)
number 1 = 1st attached S500 I/O module
...
7 = 7th attached S500 I/O module
4 DC505 diagnosis byte, slot According to the I/O-Bus specification
passed on by modules to the fieldbus master
5 DC505 diagnosis byte, channel According to the I/O-Bus specification
6 DC505 diagnosis byte, error code According to the I/O-Bus specification
Bit 7 and bit 6, coded error class

0 = E1
1 = E2
2 = E3
3 = E4
Bit 0 to Bit 5, coded error description

7 DC505 diagnosis byte, flags According to the I/O-Bus specification
Bit 7: 1 = coming error

Bit 6: 1 = leaving error
Bit 5: 1 = Diag reset
Bit 2 to Bit 4: reserved
Bit 1: 1 = explicit acknowledgement

Bit 0: 1 = static error
Value = 0: static message for other systems,

which do not have a coming/leaving evaluation
8ff reserved
____________________________________________________________________________________________________________
Diagnosis and display
In case of overload or short-circuit, the outputs switch off automatically and try to switch on again
cyclically. Therefore an acknowledgement of the outputs is not necessary. The LED error message,
however, is stored.
Diagnosis:
E1..E4 d1 d2 d3 d4 Identifier AC500 display

000..063
Class Comp Dev Mod Ch Err PS501 PLC browser <− Display in 5)
Byte 6 - Byte 3 Byte 4 Byte 5 Byte 6 FBP diagnosis block
Bit 6..7 Bit 0..5
Class Inter- De- Mod- Chan- Error Error message Remedy
face vice ule nel identifier
1) 2) 3) 4)
Module error DC505-FBP
Checksum error in the I/O
3 - 31 31 31 19
module
3 - 31 31 31 3 Timeout in the I/O module
Different hard-/firmware Replace I/O
3 - 31 31 31 40 module
versions in the module
3 - 31 31 31 43 Internal error in the module
Internal data exchange
3 - 31 31 31 36
failure
3 - 31 31 31 9 Overflow diagnosis buffer New start
Check
3 - 31 31 31 26 Parameter error
master
Check
3 - 1..7 31 31 11 Process voltage too low process
voltage
No communication to the Replace I/O
3 - 1..7 31 31 17
I/O module module
Process voltage is switched Process
4 - 31 31 31 45
off (ON/OFF) voltage ON
No reply at initialization of Replace I/O
4 - 31/1..7 31 31 34
the I/O module module
Replace I/O
module
Wrong I/O module in the
4 - 31/1..7 31 31 32 or
slot
check
configuration
At least one module does Replace I/O
not support the failsafe module with
4 - 1..7 31 31 31 function (can only appear one of
with activated failsafe version as of
function). V1.9
Channel error DC505-FBP
Short-circuit at a digital Check
4 - 31 2 8..15 47
output connection
____________________________________________________________________________________________________________
Remarks:
1) In AC500 the following interface identifier applies:

14 = I/O-Bus, 11 = COM1 (e.g. CS31 bus), 12 = COM2.
The FBP diagnosis block does not contain this identifier.
2) With "Device" the following allocation applies:
31 = Module itself, 1..7 = Expansion module 1..7
3) With "Module" the following allocation applies:
31 = Module itself or module type (2=DO)
4) In case of module errors, with channel "31 = Module itself" is output.
5) Valid for the current firmware version of the AC500: Errors, which are reported by the DC505-
FBP to the AC500 CPU, cannot be shown yet directly in the display of the CPU or in the PLC
browser of the Control Builder PS501.
Displays:
The LEDs are on the front panels of the modules. There are two different groups:
• The 4 system LEDs (PWR, S-ERR, FBP and I/O-Bus) show the operating status of the module and
indicate possible errors.
• The 19 process LEDs (UP, inputs, outputs, CH-ERR1 and CH-ERR2) display the supply voltage and
signal statuses of the inputs and outputs and indicate possible errors.
All of the S500 modules have LEDs to display operating statuses and errors.
____________________________________________________________________________________________________________
Status of the LEDs:
LED Status Color LED = OFF LED = ON LED flashes

PWR System voltage green Missing internal Internal system --
(supply voltage system voltage or voltage is OK
24 V DC via field bus supply is
FBP) missing
FBP FBP green Communication Communication Diagnosis
communication with the field bus with the field bus mode
plug does not work plug is OK
correctly
S-ERR Sum error red No error or system Internal error --
voltage is missing (storing can be
parameterized)
I/O-Bus Communication green No expansion Expansion Error I/O-Bus
via the I/O-Bus modules modules
connected or data connected
error
Reserved not defined
I0...I7 Digital inputs yellow Input = OFF Input = ON (the
input voltage is
even displayed if
the supply voltage
is OFF).
C8...C15 Digital yellow Input/output = OFF Input/output = ON
inputs/outputs (the input voltage
is even displayed
if the supply
voltage is OFF).
UP Process supply green Process voltage is Process voltage Module was not
voltage and missing OK and initialized
initialization initialization correctly
completed
CH-ERR1 Channel Error, red No error Serious error Error on one
CH-ERR2 error messages red within the channel of the
in groups corresponding corresponding
(digital group group (e.g.
inputs/outputs short-circuit at
combined into an output)
the groups 1
and 2)
CH-ERR Module Error red No error or Internal error --
*) process supply
voltage is missing
*) Both LEDs CH-ERR1 and CH-ERR2 light up together
The status of the LEDs concerning the FBP Interface Module in connection with the I/O expansion
modules is described in detail in the S500 system data.
____________________________________________________________________________________________________________
Technical data
The system data of AC500 and S500 are valid here. Only additional details are therefore documented
below.
Technical data of the entire module
Rated supply voltage of the module 24 V DC (through the FieldBusPlug)

Current consumption of the module 15 mA (through the FieldBusPlug)
Current consumption from the FBP on request
(at power-up)
Process voltage UP
- rated value 24 V DC (for inputs and outputs)
- max. current loadability for the 10 A
supply terminals
- Protection against reversed voltage yes
- Rated protection fuse at UP 10 A fast
- Electrical isolation FBP system bus interface from the rest of the module
- Inrush current from UP 0.008 A²s
(at power-up)
- Current consumption from UP at 0.005 A + max. 0.5 A per output
normal operation / with outputs
- Connections Terminals 1.8 - 2.8 for +24 V (UP) and 1.9 - 2.9 for 0 V (ZP)
Max. power dissipation within the 6 W (outputs unloaded)
module
Number of digital inputs 8
Number of configurable digital 8
inputs/outputs
Reference potential for all digital Minus pole of the supply voltage, signal name ZP
inputs and outputs
Address setting with 2 rotary switches on the front panel
Diagnosis see chapter "Diagnosis and displays"
Operating and error displays 23 LEDs altogether
Weight (without Terminal Unit) ca. 125 g
Mounting position horizontal
or vertical with derating (output load reduced to 50 % at 40°C
per group)
Cooling The natural convection cooling must not be hindered by cable
ducts or other parts in the switch-gear cabinet.
Attention: All I/O channels (digital and analog) are protected against reverse polarity, reverse
supply, short circuit and continuous overvoltage up to 30 V DC.
____________________________________________________________________________________________________________
Technical data of the digital inputs
Number of channels per module 8

Distribution of the channels into groups 1 group of 8 channels
Terminals of the channels I0 to I7 1.0 to 1.7
Terminals of the channels C8 to C16 2.0 to 2.7
Reference potential for all inputs terminals 1.9...4.9 (Minus pole of the process supply
voltage, signal name ZP)
Electrical isolation from the FBP system bus
Indication of the input signals one yellow LED per channel, the LED is ON when the input
signal is high (signal 1)
Input type acc. to EN 61131-2 Type 1
Input delay (0->1 or 1-> 0) typ. 8 ms, configurable from 0.1 to 32 ms
Input signal voltage 24 V DC
Signal 0 -3 V...+5 V
undefined signal > +5 V...< +15 V
Signal 1 +15 V...+30 V
Ripple with signal 0 within -3 V...+5 V
Ripple with signal 1 within +15 V...+30 V
Input current per channel
- input voltage +24 V typ. 5 mA
- input voltage +5 V > 1 mA
- input voltage +15 V > 2 mA
- input voltage +30 V < 8 mA
Max. cable length
- shielded 1000 m
- unshielded 600 m
Technical data of the configurable digital inputs/outputs

Each of the configurable I/O channels is defined as input or output by the user program. This is done by
interrogating or allocating the corresponding channel.
Number of channels per module 8 inputs/outputs (with transistors)

Distributen of the channels into groups 1 group of 8 channels
if the channels are used as inputs
- channels I8...I15 terminals 2.0...2.7
if the channels are used as outputs
- channels Q8...Q15 terminals 2.0...2.7
Indication of the input/output signals one yellow LED per channel, the LED is ON when the
input/output signal is high (signal 1)
Electrical isolation from the FBP system bus
____________________________________________________________________________________________________________
Technical data of the digital inputs/outputs if used as outputs
Number of channels per module max. 8 transistor outputs

Reference potential for all outputs terminals 1.9...2.9 (minus pole of the process supply
Common power supply voltage for all outputs: terminals 1.8...2.8 (plus pole of the process
supply voltage, signal name UP)
Output voltage for signal 1 UP (-0.8 V)
Output delay (0->1 or 1->0) on request
Output current
- rated value, per channel 500 mA at UP = 24 V
- maximum value (all channels 10 A
together)
Leakage current with signal 0 < 0.5 mA
Rated protection fuse 10 A fast
De-magnitization when inductive loads with varistors integrated in the module (see figure below)
are switched off
Switching frequency
- with resistive loads on request
- with inductive loads max. 0.5 Hz
- with lamp loads max. 11 Hz with max. 5 W
Short-circuit proof / overload proof yes
Overload message (I > 0.7 A) yes, after ca. 100 ms
Output current limitation yes, automatic reactivation after short-circuit/overload
Resistance to feedback against 24V yes
signals
Max. cable length
- shielded 1000 m
- unshielded 600 m
The following drawing shows the circuitry of a digital input/output with the varistors for demagnitization
when inductive loads are switched off.
UPx (+24 V)
Digital input/output
ZPx (0 V)
for demagnitization when inductive

loads are switched off
Figure: Digital input/output (circuit diagram)
____________________________________________________________________________________________________________
Technical data of the digital inputs/outputs if used as inputs
Number of channels per module max. 8 digital inputs

Reference potential for all inputs terminals 1.9...2.9 (minus pole of the process supply
Input current, per channel see "Digital inputs"
Input type acc. to EN 61131-2 Type 1
Input delay (0->1 or 1->0) typ. 8 ms, configurable from 0.1 to 32 ms
Input signal voltage 24 V DC
Signal 0 -3 V...+5 V *
undefined signal > +5 V...< +15 V
Signal 1 +15 V...+30 V
Ripple with signal 0 within -3 V...+5 V *
Ripple with signal 1 within +15 V...+30 V
Max. cable length
- shielded 1000 m
- unshielded 600 m
* Due to the direct connection to the output, the demagnetizing varistor is also effective at the input (see
figure) above. This is why the difference between UPx and the input signal may not exceed the clamp
voltage of the varistor. The varistor limits the voltage to approx. 36 V. Following this, the input voltage
must range from - 12 V to + 30 V when UPx = 24 V and from - 6 V to + 30 V when UPx = 30 V.
Ordering data
Order No. Scope of delivery

1SAP 220 000 R0001 DC505-FBP, FBP Interface Module, 8 DI / 8 DC
1SAP 210 200 R0001 TU505, FBP Terminal Unit, screw-type terminals
1SAP 210 000 R0001 TU506, FBP Terminal Unit, spring terminals
____________________________________________________________________________________________________________
____________________________________________________________________________________________________________

FBP Interface Modules S500, Overview

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FBP Interface Modules S500, Overview

Slaves with FieldBusPlugs

There are two types of FieldBusPlug devices for PROFIBUS:

Important Features of bus lines created with PDP21/PDP22

4. The contacts - pins and jacks - are gold plated.

Building a PROFIBUS DP line with FieldBusPlugs

Standard Topology, only FieldBusPlugs as slaves PDP22

PDA11: Switch (green) PDP21 or PDP22 PDR11:

Installation of the PROFIBUS line step by step:

• Connect PDA11 (Adapter Cable Dsub9-M12) to the bus master.

For more than 32 stations repeaters or RS485-to-optical-fiber converters can be used.

PDA11: Switch PDX11 PDV12

Figure: Feed-in, if the bus cable is long:

Bus master FBP Slaves with Dsub9 connector FBP

PROFI- PROFI- PROFI-

PDA11 PDA12 PDM11

Topology, if only one or few FBP slaves are connected

Bus master FBP Slave Slaves with Dsub9 connector

PROFI- PROFI- PROFI- PROFI-

OFF OFF OFF

PDA11 PDM11 Standard PROFIBUS DP

Bus master Slaves with Dsub9 connector FBP Slave

PROFI- PROFI- PROFI-

Standard PROFIBUS DP PDF11 PDM11

Topologies with Repeater

AC500 CPU AC500 CPU

Power supply considerations

Power supply via bus cable, calculation

Supply voltage 19.2 V 24 V 31.2 V

Module DC505-FBP DI524, DC532, DX522, DX531, AX522

Station with 1 x DC505-FBP + 7 x DC532 + PDP22 at 19.2 V DC supply: 99 mA (46 + 18 + 35 mA)

Master 200 m 100 m

average line length between 2 slaves

line length to the most distant slave

FBP + DC505 + 2 x DC532 = 46 + 18 + 10 = 74 mA per remote station.

Master 1 slave 312.0 m mA 592 mA 27.82 V

Results of this example:

The recommended power supply unit can be adjusted to 28 V DC:

It is highly recommended to connect the shield to ground:

• at the PROFIBUS DP master and

particular grounding clamp,

Grounding with tube clip

Connection to grounded metallic

Control cabinet 1 Control cabinet 2

Data structure / addressing / configuration of the FBP station

Used GSD data for the different products:

PDP21: ABB_078F.GSD For use with standard devices

Indicators on the front plate

Fastening screw (provided on delivery)

Meaning of the LEDs

PROFIBUS Device status Status / cause

Note: If no data has been sent by the terminal device within

Bus cable and bus length

The currently used FieldBusPlug PROFIBUS cable contains

a) Two cores for the bus N/A = green = connector pin 2

Cross section 0.22 mm² = ca. AWG 24

0 V DC: PUR or PE (blue)

shield litz (bare, left or right of the brown core)

Bus length versus data rate

The max. data rate depends directly on the bus length:

Pin assignment for

2 1 M12 plug / cable