Q DIAGRAMS OF TRANSMISSION,

HYDRAULIC,
PNEUMATIC AND CENTRAL
LUBRICATION SYSTEMS
 MAHO
AKTIENGESELLSCHAFT
MH 600 YY

LISTS OF SPARE PARTS AND WEARING

PARTS
 MAHO
AKTIENGESELLSCHAFT
MH 600 VV

CONTENTS Serie 590, 597

Page

DIAGRAMS OF TRANSMISSION, HYDRAULIC, PNEUMATIC AND CENTRAL LUBRICATION

SYSTEMS

Transmission diagram - feed drive ............................................................................................. 9.01-1

Transmission diagram - main transmission ................................................................................. 9.01-2

9.01-3

Hydraulics diagram ..................................................................................................................... 9.02-1

Automatic central lubrication system - diagram ......................................................................... 9.05-1

REPLACEMENT PARTS DIAGRAMS AND LISTS

Notes on ordering replacement pans .......... ... ............................................................................. 9.10-1

List of replacement and wearing parts (computer print-out)

Roller bearing diagram ................................................................................................................. 9.30-1

9.30-2

Bearing list (computer print-out)

MH 600 w Chapter 9

0002152
 MAHO
AKTIENGESELLSCHAFT
MH 600 YY

OK- 5tön
der
 MAHO
AKTIENGESELLSCHAFT
MH 600 V\

Main transmission 13.140131

A" G L- Mci o n 2 G‘ C 'A 5 . 0 K »

ir

D-eHzo-: >

5;- = .::=-.er, ___________________ I I __________ 1 1

D Leu s i Lber- g-0r
j*C* 1. «£ /"~A r ~N •
i. w$ • •
5 —rs: ! M Vo Hi
L ee1' Loc F r ■ ear - ce D^enzcri. rone D-e-zc-v

Benennung = Designaten =
blau blue
Drehmoment M^ [Nm] = Torque [Nm] =
Drehncht. Welle Drehzahl Shaft direction =
[min'1] Speed [rpm]

Färb punkte grün = Coloured dot = green =

Hi » Hinten Vo * rear = front = centre =
u Vorne M = Mitte Re Rear = high speed = idle
.30 hohe Drehzahl = low speed = nlog [rpm]
Leerlauf = Variable-speed dnve =

2* =
11 niedrige Drehzahl Switching speeds =
nlog [min' ] silver
Regelbarer Antneb = Gear position
^0C< Schaltzahlen Silber
ED Ste II. Stirnrad

<i.5

r7.5
20.
6

o o c © [it- I
IN LO o
c
o
o © ‘
LO Q
LP O
S
901-19 MH 600 W
000 9.01-2

215
 MAHO
AKTIENGESELLSCHAFT
MH 600 VV

Main transmission 13.140131

Achsabstand = Axis spacing =

Keilnppennemen Ribbed V-belt =
Leistung Plog [kW] Power P log [kW] = n
nlog [min-1] log [rpm]
Wirk-0 = Etf. dia.

901-19 MH 600 W
0:02i5G 9.01-3
901-19

HYDRAULIC CIRCUIT DIAGRAM 12.137938

Anschlu Dgewindo = Conection tread =
Bewegungsdauer Moving time = Quantity
Fórderstrom delivered = horiontal =
Horizontal Stroke
Kolbendurchmetser mm 38
Kolben^lOcbe cm* 50 Hub = Plunger diameter =
19.6 Kolbendurchmesser Piston area = P switch on
10.2
Kolben lläche P omsch = Pos 2 Special type only at machine with universal built
Hub mm IS 5 in circ table or CN circular table = vertical = Volume
Volumen dm* 2 x 0,0153 3 x 0,01 Pos 2 Sonderausstattung = Release tool clamping

Bewegung w tuen s l 1 vertikal

Förderstrom l/min Volumen
1.8 1,8
Werkzeugspannung losen
MH 600 W

m
zo
m
(/
>
m
V = 21
»«,;»= 131 Olí *rol-5u«Kjcol
CM46 0 = 2 . I L / m i n P =
(/
>
o
X
X
>

o
0.25KU n = ?0IO«in''
AnschluOg*wind* R 1/4

X
s
Os
9.02-1

o
o
 I j )

VO
o
< NC Nirfr#nr»rfiitA

b
O Q

—föBEBO'

Anschlußstelle =■ Connection position - Unit ol dosage JÖ

Dosiereinheit = Guide left resp. right = Guide behind =
Führungsleiste links resp. rechts Führung Guide in front = NC positionning table = L
hinten Führung vom NC- Positioniert sch Prisma behind = Prisma left resp right
Prisma hinten down * Prisma in front = Residual
Prisma links resp rechts unten connections = Tube lenght = Swivel type
Prisma vorn screw joint =Vertical fixed side =
O Restliche Anschlüsse Vertical taper pin = Vertical left resp
C. Schlauchlänge nght = Spindle nut =Station time
> Schwenkverschraubung = Distributor at compound slide rest =
Senkrecht Festseite Distributor at column left ersp right =
Senkrecht Keilleiste Horizontal left resp right behind =
Senkrecht links res rechts Horizontal left resp right above =
cn Spindeimutter Horizontal left resp right down =
Taktzeil Horizontal left resp right in front
Verteiler am Kreuzsupport Verteiler am
Ständer links resp rechts Waagr links
resp rechts hinten Waagr linkts resp V
rechts oben Waagr links resp rechts i
unten Waagr links resp rechts vorn
Tb'stitrt IS Mm
—
X
*
VO
Ö
f> 0\
5=
l o
 BflAHO
AKTIENGESELLSCHAFT
MH 600 W

NOTES ON ORDERING SPARE PARTS

List of wearing and spare parts
All wearing and spare parts are listed on the following pages in the order of the main assemblies of the
machine. The abbreviations used in the “material/remarks” column have the following meaning:
VERSCH Wearing part (non-warranty part) a)

ET-1 Spare part (normal-wear part)

ET-2 Spare part (max. equipment kit)

ROLLER BEARINGS Computer print-out of all roller bearings in the order

of the individual main
groups with the “ROLLER BEARING DIAGRAM”.

Spare parts catalogue

Mechanical spares are compiled in a separate “Spare parts catalogue”. A copy of this “Spare pans cata-
logue” is supplied with each machine. The “Spare pans catalogue” contains:

GROUP DRAWINGS These are reduced, but otherwise unaltered, assembly drawings.
The list of equipment in the wiring diagram contains the designation and the identification number of
the spare pan for each function group number.

Spare parts for the hydraulic!pneumatic system are compiled in a component parts list for purchased
parts.

Quick and correct delivery of spare pans is not possible unless the order contains the following informa-
tion:

Machine type

Serial number of the machine.

Identification number and designation of the spare pan or number of the spare pan on this page.

Colour (painted pans only).

a) In special cases, workshop drawings of the “pans particularly susceptible to wear” are supplied.
b) The version required for the machine can be found in the “wiring diagram” in the switch cabinet of
the machine.

0302158
901-19 MH 600 W 9.10-1
 '

(VIAHO APR Erstell

05 * 9 l|
Datum Stucklistenart
Ident-Nummer ME tagerorl/ Zeichmings Nr
Mb
99.059306
Position lager or Bruttobedarf
Ident-Nummer Vorkommen Zeichnungs
Fertigungsstufe t/MG Nr

23.051264 1 ST 1
27.068207 8 ST 1
22.035150 1 ST 1
13.049960 CS T 1
13.049961 1 ST 1
82.134402 1 ST 1
81.129634 1 ST 1
27.074355 1 ST 1
23.049783 1 ST 1
27.069340 2S T 1
27.051110 1 ST 1
27.051109 1 ST 1
27.063207 1 ST 1
27.072154 1 ST 1
27.073089 1 ST 1
27.073090 1 ST 1
24.055013 1 ST 1
27.067926 3 ST 1
23.027942 1 ST 1
27.051610 1 ST 1
27.067361 1 ST 1
51.030960 1 ST 1
27.067803 2 ST 1
81.134364 1 ST 1
o 27.C51908 1 ST 1
o 27.052352 1 ST 1
27.072197 1 ST 1
27.064220 1 SA 1
Ol 25.006082 1 ST 1
27.055656 1 ST 1
27.062432 1 ST 1
27.062448 1 SnT 1
? 7 n«:iiiQ -> T 4
Stückli Bezeichnung 1
Start-Dalum Fälligkeit Dal
Bezeichnung 2
Auflragsmenge Auftrags Nummer
Blatt
flH 600 w
ste
SPARE PARTS
Bezeichnung 1 Bezeichnung 2
1
Material/Bemerkungen
MACHINE ASSEMBLY
STRIPPER HEADSTOCK
COMPRESSION D=0,32 DM = 4,0 L 0 =
W
S PIRP IENRG 0 - 0 3 0 19.3
WIPER
WIPER
HYDRAULIC CONDUIT 6LX65X3065X4X1
H
NY. DDIRNA U L I K L E I T U N G * KEINE FREMDSPR.
F
NI. L
DTI NER CAP - BFEO
Z R* 2 G L 1 0 1 4
C
ROE POLLAACNETM - LEINNTK
CROSS
CABLE SADLE
INCLINED BALL 0 OF 030 T
S
BEEA ALRIINNGGR LI2N G
SEALING RING F.NEEDLE SLEEVE
DC DRIVE M
G 4D0CX1500. X
2 04F / M M A - 0
HEAD STOCK IND
ROTARY
P
T IRSATN OSNM I S S I O N
TELLERFEDERSAEULE * KEINE FREMDSPR.
SPRING BEZ *
INCLINED BALL B71911 E TPA P4 UL
S
BPEU AR R IGNEGA R
GROOVED BALL 6206
G
B E A R M
ING O T O R 2 4 V G L . 4 E 0689 B2E0 SWSV
DRIVE WHEEL
ANGUL.CONT.BALL 37191C C T P A P4 UL
IBIEYADRRIA NUGL I K L E I T U N G * K E I N E F R E M D S P R .
NE. DEIDNL E R I M K
BE 1 8ZX*2 6 X 2 0 S O R T 0 - 2
GROOVED 3 ALL 6F 0A0G9
G
BELA E IRCI H
NSGT R O M M O T O R * K E I N E F R E M D S P R .
V
B 1-8 B
0 E L T JB E
2 0Z 3*0 0 P O L Y - V
PRESSURE SPRING
COOLANT PUMP
COOLANT PUMP 200- PRT4A TT120 50/60HZ
ELECTRICAL
420V CABINET SPA
RESISTOR VITROHM 5 WATT 1K BUERKLIN
C
KOHN D E N S E R E L K O E G 63V
I
 I

APR 05 * 9 l|
MAHO E rsiiiii Datum Stucklistenarl
Ident Nummer ME Zeichnungs-
1 Nr
99.059306 ageioil
/MG
 I

Position laoefort/ Brutlobedarf

Ident Nummer Vorkommen Zeichnungs
Fertigungsstufe MG Nr
27.052513 3 ST 1
27.055367 1 ST 1
27.062135 1 ST 1
27.055550 2 ST 1
23.060370 1 ST 1
27.065395 3 ST 1
27.068391 1 ST 1
27.073863 2 ST 1
27.064960 3 ST 1
27.063460 1 ST 1
27.066327 1 ST 1
27.064632 2 ST 1
27.059087 1 ST 1
27.066451 1 ST 1
27.059816 5 ST 1
27.056613 2 ST 1
27.069631 3 ST 1
23.058512 1 ST 1
27.064767 1 ST 1
27.069155 1 ST 1
27.071935 1 ST 1
27.071934 2 ST 1
27.059419 3 ST 1
27.064967 1 ST 1
27.057603 2 ST 1
o 27.065230 1 ST 1
o 23.063464 1 ST 1
r\j 27.066428 2 ST 1
Í-.Z. 27.071743 1 ST 1
C~i
27.062522 3 ST 1
27.053726 2 ST 1
23.040634 1 ST 1
27.063248 1 ST 1
27.073121 1 ST 1
27.067944 4 ST 1
77 O 7 7 Q ■ 1 <* -r *
 OHM SMOOTHING
Stückliste REACTOR
SMOOTHING
Bezeichnung 1 REACTOR RECTIFIER
SPARE PARTS TRANSFORMER
CONTROL
Bezeichnung 1
TRANSF.330V 50/6
SILIZED FUSE RECTIFIER
SILIZED FUSE TROUBLE LOCATION
SAVETY CELL E33 DISPLAY
13UL3 T A B L E Umv built-in cir table
CONTROL TRANSF. SPRING FOR GRIPP
220/38CV LIMIT CHUCK PRECISION
SWITCH - SINGLE DIAL INDICATOR
SEQUENCE LIMIT CROSS ROLLER
SWITCH BEARING PREC.
EMERGENCY/5UARD DIAPHRAGM CLUTCH
Start Oalum FalligkeitsD.it
Bezeichnung 2
CONTROL DIODE ROT.TRANSDUCER
BLOTTING ELEMENT R 0 D 2 7 1 MILLING HEAD
AIR BR.CONT.110V INCLINED BALL
50/60HZ AIR BEARING
CONTACT.110V MH 600 W
50/6OHZ AIR
BR.CONT.110V Bezeichnung 2
50/60HZ AIR 5SD460 50A SIEMENS
BR.C0NT.110V 5SD470 63A SIEMENS
50/60HZ AIR-BR. 5 S F 5 231
CONT.0*1-3 SEC. 3PIN.SIEMENS 1
BLOTTING PAD AUX. 10/130V 20MA KL. «-
SWITCH BLOCK MOELL 750VA
BLOTTING-PAD F SEC.3X19V N1 A K502
MOTOR E'JCHNER TYPE SN02
COMMUTATION D12-502EUCHNER
CHOKE RESISTOR 3*9 TYPE PST 3 110V LG-
OHM THYR. S 01 24-220V MURR
AMPLIFIER 3TRM2 3TB 4317 0A G1
THYR. AMPLIFIER SIEMENS LC1-D254 F
THYR.AMPLIFIER 7 A 6 4 TELEMEC.
MODULE RESISTOR 1 LC1-D258 F A65
TELEMEC. 3TB 4017
0AG1 SIEMENS LA3-
D20 TIME-BLOCK.AB
TE RC-
S01/220/110/220V
MURR LA1-D229
TELEMECANIQUE
HRC 3/047-400 23002
KD4-E INDRAMAT
GRB 30/2 6 7-S
DANOTHERM G11-
W0+ZE5 INDRAMAT
MODULE TSS13/109
TSS 1 3/209 F-3TRM2
INDRAM 5 R F
20/165S DANOTHERM
GLD 3 INDRAMAT
GLD 2 INDRAMAT
ETT7*5-S 380V
2X140V
OHZ 1500VA
SEC.110/220V TYPE
PBT 05 2 5A EDI S M -
16 110V/16X24V
EL.PRO 95.110.013.4.7
OTT K09.01 FOR
UERT
K 03 HEIDENHAIN W
EXE 6 5 MM W CABLE
2M
719 12 A C GA/P4 SKF
APR
05,91|
Erstell Datum
StucMistenarl
ME 1490 or a
I/MG N
1
lacero« t/MG
1
1
1

3
1
1

1
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
 Ident Nummer
99.059306
Ident-Nummer Vorkommen
27.067946 1 ST
27.055729 1 ST
27.069073 1 ST
14.055005 1 ST
27.063044 16 ST
27.069667 1 ST
27.069768 1 ST
27.059754 1 ST
27.069887 1 ST
27.073235 1 ST
24.035291 1 ST
24.035292 1 ST
24.049470 1 ST
27.074146 1 ST
27.072924 1 ST
24.049549 1 ST
26.059494 2 ST
27.070136 4 ST
26.050525 1 ST
81.137013 1 ST
81.091173 1 ST
27.065332 1 ST
27.063629 1 ST
93.000381 1 ST
27.072121 1 ST
81.015108 1 ST
93.000202 1 ST
27.065784 1 ST
27.069085 1 ST
 )

Stückliste
Bezeichnung 1
Start Dalum Fälligkeits Dal
Bezeichnung 2
Auftragsmenge Auftrags Nummer
Blatt
SPARE PARTS MH 600 W 3
 Bezeichnung 1 Bezeichnung 2 Mater ial/Bemer kungen
WIPING RING A B R1 100X108X7
0-R ING OR 102-3 04430/72
0-R ING OR 174-3 72NBR-872
T H R E A D E DDEVICE PIN SIMR.
MEASURING
DELLEVILLE SPRING
DIG. MEASURING
S
DY I GS ITTEAML MEAS.LG.720 HDH
MACHINE
M E A S . S YCONSTRUCTION
STEMLS403
LIMIT SWITCH TYPE MS 331-11Y
MAGNETIC VALVE 4S CHHAM
WEER S
WN 1 H-62 CLAMP
DISC-LEXAN 1000X555X5
DI SC-LEXAN 625/576,5X555X5
DISC-LEXAN 626X455X5
BILDSCHIRM BE * KEINE FREMDSPR.
W
5 1O 2 /RCMN CS 2P3R4I N G 9 5E .Z1 *0 2 . 4 3 5 . 4 . 1 I S 0 4 0
B
RETURN SPRING OTT
PRESSURE SPRING 1,25X10X44,5 DIN2098
PRESSURE SPRING D- D = 2,3 5 D M =10,0 L
263V04 SAFETY RING 0= 3 3,0
HYDRAULIKLEITUNG * KEINE FREMDSPR.
M
N .ODTI N OR - WITH W
B EAZS H * ER
G
S ERRI PRPAETDE D BELT 1600/8M-30 HTD
FILTER MAT 1U0N0IXR4O2Y 0 AELT P 0 5 6
T
SU OB NSGTSI TWU T HEO L D E R 9I N
5 .D1 R
0 1A. M
0 3A6 T
.3.2 TYPE B
G
I SE0A4 0R P U M P A G G R E G . 110/220V 50/6ÜHZ
DISTRIBUTOR
122
HYDRAULIC CONDUIT A F4, 1700 LONG
HYDRAULIC
HYDR. AGGREGATE 60HZ SK 7610 E HAWE
H
3 8Y0D
VR5O0 / A1,2/112-0/1 P0-80
FEED
R E S EDRIVE
RV.SB0160-0,35 HYDAC
TOOTHED BELT
 ;

MAHO |
Erstell Datum Stucklistenarl
Ident Nummer ME l Zeichnungs-
agerorl/M Nr.
G
Position Ident Nummer Vorkommen 1 Bruttobedarf
Fertigungsstufe iQCfort/ Zeichnungs-Nr
ST MG 1
ST 1
27.067127 1 ST 1
27.073121 1 ST 1
27.063243 1 ST 1
82.137346 1
27.063961 1
9TÍ0C0
 Stückliste Bezeichnung 1
Slart Dalum Falligkeits Dal
Bezeichnung 2
Auftragsmenge Auftrags Nummer
Blatt
4
Bezeichnung 1 Bezeichnung Malerial/Bemerkung
2 en

TABLE NI circ. table DIAPHRAGM

CROSS ROLLER CLUTCH
BEARING HYDRAULIKLEITUN
ROT.TRANSDUCER G N.DIN PRESSURE
ROD271 PREC. SWITCH DEVICE
562 532 FAG
W EXE 65MM W
CABLE 2M K 03
HEIDENHAIN *
KEINE FREMDSPR.
BEZ * DG 35 1/A" HA
WE
 MAHO
AKTIENGESELLSCHAFT
MH 600 W

ROLLER BEARING DIAGRAM

12013 MH 600 W
0 3 9.30-1

0
 MAHO
AKTIENGESELLSCHAFT
MH 600 W

NC-circular table

5¿1
101
/553
0C 3

3003

12013 MH 600 W 9.30-2

 APR 05,91
MAHO Erslell-Datum Stucklislenarl
Ident Nummer ME | Ijgtfoit/Mb Zeichnungs Nr
99.059306 _____ L_._ .
 Brultobedarl
Position f
ertigungsstufe Ident Nummer Vorkommen laveioi Zeichnungs-
t/MG Nr

27.069340 2 ST 2
27.051630 4 ST 4
27.054150 1 ST 1
27.051592 1 ST 1
27.067926 3 ST 3
27.071961 1 ST 1
27.051610 1 ST 1
27.054153 1 ST 1
27.067803 2 ST 2
27.051908 1 ST 1
27.051592 1 ST 1
27.052352 1 ST 1
27.051042 2 ST 2
27.051036 2 ST 2
27.051413 2 ST 2
27.051036 “» ST 2
23.040634 1 ST
im 1
27.067944 4 ST 4
27.072249 1 SA 1
27.072249 1 SA 1
o 27.069340 3 ST 3
o 27.070233 1 ST 1
ro
27.06<í340 2 ST 2
CD
C."I
27.067127 1 ST 1
27.051571 3 ST 3
27.051048 4 ST 4
 )

Stück Start-Datum Falligkeils-Dat

Bezeichnung 2
Auttragsmeng
e
Auftrags-
Nummer

liste Bezeichnung 1
BEARINGS-EQUIPMENT
MH 600 U
Blatt
Bezeichnung 1 Bezeichnung 2 MateriaJ/Bemerkungen
CROSS SADLE
INCLINED BALL 0 DF 030 T
HEAO
B E A RSTOCKING L2
GROOVED BALL 6003-2RS
D
B EA EP R-IG NRGO O V E B A L L
G
B E A R I N GD B A L L
R O O V E 601 2
IBNECALRIINNEGD B A L L B71911 E T P A P4 UL
D
BEA EP R-IG NRGO O V E B A L L
G
BE RAOR OIVNEGD O A L L 6206
G
BE RAOR OIVNEGD B A L L 6305
A
BE NAGRUILN. G CONT.BALL B71910 C TPA PA UL
N
BEA ED RL I NEGR I M K18X26X20 SORT C-2
GROOVED BALL 6F 0A1G2
G
BE RAOR OIVNEGD B A L L 6009
E A RUniv
TBAB L E I N Gbuilt-in circ table
AXIAL NEEDLE RIM A XK 2035
AXIAL GROOVED NG 51103
N
BAEELD L LBEE SALREI E V E HK 2020
AXIAL GROOVED NG 51103
C
BRAOLL S SBR EO
ALRLI ER
MILLING
B E A R I NHEAD
G
INCLINED BALL 719 12AC GA7PA SKF
D
B EAEP R-IG NRGO O V E B A L L
D
BEA EP R-IG NRGO O V E B A L L
MACHINE
B E A R I N GCONSTRUCTION
INCLINED BALL 0 DF 030 T
N
B EAED RL I NEGS L E
2 EVE HK 0312.2RS
FEED DRIVE
INCLINED BALL 0 DF 030 T
B EARING L2
T AB L E NC circ table
CROSS ROLLER 562 532 FAG
G
BE RAOR OIVNEGD B A L L 6003
A
BE XAIA RLI NNGE E D L E R I M
10 TROUBLESHOOTING

0302ÍS6
 MAHO
AKTIENGESELLSCHAFT
MH 600 W

CONTENTS Serie 590,597

Page

TROUBLESHOOTING

How to act in the event of a fault .............................................................................................. 10.01-1

Malfunction indicator ................................................................................................................ 10.02-1

Resetting the machine slides manually after

traversing the EMERGENCY STOP cams ............................................................................... 10.03-1

Switching the intermediate transmission for the main drive manually...................................... 10.04-1

Starting the machine after stopping the safety clutches ............................................................ 10.05-1

Failure of the central lubrication system .................................................................................. 10.06-1

MH 600 W Chapter 10
 COMO ACTUAR EN CASO DE FALLA
EN CASO DE FALLAS, LA CAUSA DE LA CUAL NO PUEDEN SER RASTREADAS O EN EL
CUAL DA UN ORIGEN A LA-SQSEECHA QUE UN CIERTO DEFECTO EXITE, EL DEPAR i AMEN
i O DE SERVICIO MAS CERCANO MAMO DEBERA SER NOTIFICADO SIN DEMORA-
FALLAS EXTERNAS CAUSADA POR UNA FALLA DE SUMJNIS l RO Dfc. ENERGIA, POR
EJEMPLO, PUEDE GENERALMENTE SER RECTIFICADA POR EL CLIENTE MISMO.
EN EL EVENTO DE UNA FALLA DE SUMINISTRO DE ENERGÍA APAGUE LA MAQUINA
INMEDIATAMENTE EN El SWITCH PRINCIPAL,
COAJ
CUANDO EL SUMINISTRO DE ENERGIA HAYA SIDO RE-ESTABLECIDA, ENCIENDA LA
MAQUINA COMO SF DESCRIBE EN LA PAGINA LO 1-1 V ENTONCES REGRESE LA MAQUINA
A LA POSICION ORIGIANL EN EL MODO DE OPERACION APROPIADA,
^DEBERA EL CABEZAL CHOCA CON LA MESA O PIEZA DE TRABAJO ( POR EJEMPLO CUANDO
LO ASIENTAN) ACTIVE LOS BOTONES DE PARO DF. SUMINISTRO O EARQ.BE
EMERGENCIA..
SI UN RELEVADOR DE LIMITACION DE PARO DE EMERGENCIA ESTA SOBRE- ^ENGARBERADO, EL
DESLIZAMIENTO APROPIADO DE LA MAQINA DEBE SER REESTABLECIDO MANUALMENTE COMO LO
DESCRIBE E LA PAGINA 10,03-1: VEA TAMBIEN LA PAGINA 10.02-t "INDICADOR DE MALFUNCIONES".

INDICADOR DE MAI FUNCIONES (SM 1*)

INDICADOR DE MALAS FUNCIONES
LA LAMPARA DEL INDICADOR 37H1 "INDICACION DE ERROR» ENCIENDEN CUANDO UNA
FALLA OCURRE Y UNA FIGURA APARECE EN EL DESPLEGADO CORRESPONDIENTE A LA
MALA FUNCION. ESTE DESPLEGADO PERMANECE HASTA EL RECONOCIMIENTO
PRESIONANDO LA TECLA DE RESET AUN SI ESTE MALFUNCIÖNAMIENTO SOLAMENTE
EXISTE MOMENTANEAMENTE O SI LA MAQUINA PERDIO ENERGIA DEBIDO A ESTA
MALFUNCTION . SI VARIOS ERRORES APARECEN AL MISMO TIEMPO (REACCION EN
CADENA), EL DESPLEGADO MUESTRA SOLAMENTE EL ERROR EL CUAL PRODUCE ESTA
MALA FUNCION ESTE ES EL CASO SI EL SISTEMA DE CONTROL DE LA MAQUINA PERDIO
ENERGIA DEBIDO A UNA INTERRUPCION DEL CIRCUITO DE PARTO DE EMERGENCIA..
NOTA: LA TECLA DE RESET ESTA LOCALIZADA AL L ADO DEL EXHIBIDOR,
REPARACIONES CON SM
SI LA MAQUINA NO PUEDE SER ENCENDIDA DEBIDO A UNA FALLA, EL SM PUEDE
FACILITAR LA REPARACION. SI LA LLAVE DE ENCENDIDO ES PRESIONADA POR MAS DE
DOS SEGUNDOS (TIEMPO RESET), EL APARATO INDICA LA LOCALIZACION DE LA FALLA
PERO NO LO ALMACENA. SI LA LOCALIZACION DE LA FALLA CAMBIA. ESTE DESPLEGADO
SIGUE. CUANDO VARIAS FALLAS OCURREN, SOLAMENTE LA FALLA DE VALOR MAS
GRANDE (PRIORIDAD) ES DESPLEGADO. LAS PRIORIDADES SON DETERMINADAS POR UNA
SECUENCIA DE CONECCIONES. MAS ALTO LA FIGURA TERMINAL, MAS GRANDE LA
PRIORIDAD. VEA fcHKÜK EN L I S I A DE CODIGOS- INDICADOR DE MALFUNCIONES” LA
LISTA APLICABLE A IA MAQUINA PUEDE SER ENCONTRADA EN LA PUERTA DEL
GABINETE DFI SWITCH JUNTO CON LOS DIAGRAMAS DE ALAMBRADOS.

0302163
 COMO ACTUAR EN CASO DE FALLA
EN CASO DE FALLAS, LA CAUSA DE LA CUAL NO PLJEDEN SER RASTREADAS O EN
EL CUAL DA UN ORIGEN A LA SOSPECHA QUE UN CIERTO DEFECTO EXITE, EL
DEPARTAMENTO DE SERVICIO MAS CERCANO MAHO DEBERA SER NOTIFICADO
SIN DEMORA.
FALLAS EXTERNAS CAUSADA POR UNA FALLA DE SUMINISTRO DE ENERGIA, POR
EJEMPLO, PUEDE GENERALMENTE SER RECTIFICADA POR EL CLIENTE MISMO.
EN EL EVENTO DE UNA FALLA DE SUMINISTRO DE ENERGIA APAGUE LA MAQUINA
INMEDIATAMENTE EN EL SWITCH PRINCIPAL.
CUANDO EL SUMINISTRO DE ENERGIA HAYA SIDO RE-ESTABLECIDA. ENCIENDA
LA MAQUINA COMO SE DESCRIBE EN LA PAGINA 3.01-1 Y ENTONCES REGRESE LA
MAQUINA A LA POSICION ORIGIANL EN EL MODO DE OPERACION AFRO FIADA.
DEBERA EL CABEZAL CHOCA CON LA MESA O PIEZA DE TRABAJO ( POR EJEMPLO
CUANDO LO ASIENTAN) ACTIVE LOS BOTONES DE PARO DE SUMINISTRO Q PARO
DE EMERGENCIA,.
SI UN RELEVADOR DE LIMITACION DE FARO DE EMERGENCIA ESTA SOBRE-
ENCARRERADO, EL DESLIZAMIENTO APROPIADO DE LA MAQINA DEBE SER
REESTABLEOE>0 MANUALMENTE COMO LO DESCRIBE E LA PAGINA 10.03-1; VEA
TAMBIEN LA PAGINA 10.02-1 "INDICADOR DE MAL FUNCIONES".

INDICADOR DE MALFUNCIONES (SM 16)

INDICADOR DE MALAS FUNCIONES
LA LAMPARA DEL INDICADOR 37H1 "INDICACION DE ERROR" ENCIENDEN CUANDO
UNA FALLA OCURRE Y UNA FIGURA APARECE EN EL DESPLEGADO
CORRESPONDIENTE A LA MALA FUNCION. ESTE DESPLEGADO PERMANECE HASTA
EL RECONOCIMIENTO PRESIONANDO LA TECLA DE RESET AUN SI ESTE
MALFUNCIONAMIENTO SOLAMENTE EXISTE MOMENTANEAMENTE O SI LA
MAQUINA PERDIO ENERGIA DEBIDO A ESTA MALFUNCION . SI VARIOS ERRORES
APARECEN AL MISMO TIEMPO (REACCION EN CADENA), EL DESPLEGADO
MUESTRA SOLAMENTE EL ERROR EL CUAL PRODUCE ESTA MALA FUNCION, ESTE
ES EL CASO SI EL SISTEMA DE CONTROL DE LA MAQUINA PERDIO ENERGIA
DEBIDO A UNA INTERRUPCION DEL CIRCUITO DE PARTO DE EMERGENCIA .
NOTA: LA TECLA DE RESET ESTA LOCALIZADA AL LADO DEL EXHIBIDOR,
REPARACIONES CON SM
SI LA MAQUINA NO PUEDE SER ENCENDIDA DEBIDO A LINA FALLA, EL SM PUEDE
FACILITAR LA REPARACION. SI LA LLAVE DE ENCENDIDO ES PRESIONADA POR
MAS DE DOS SEGUNDOS (TIEMPO RESET), EL APARATO INDICA LA LOCALIZACION
DE LA FALLA PERO NO LO ALMACENA. SI LA LOCALIZACION DE LA FALLA
CAMBIA, ESTE DESPLEGADO SIGUE. CUANDO VARIAS FALLAS OCURREN,
SOLAMENTE LA FALLA DE VALOR MAS GRANDE (PRIORIDAD) ES DESPLEGADO.
LAS PRIORIDADES SON DETERMINADAS POR UNA SECUENCIA DE CONECCIONES.
MAS ALTO LA FIGURA TERMINAL, MAS GRANDE LA PRIORIDAD. VEA "ERROR EN
LISTA DE CODIGOS- INDICADOR DE MALFUNCIONES". LA LISTA APLICABLE A LA
MAQUINA PUEDE SER ENCONTRADA EN LA PUERTA DEL GABINETE DEL SWITCH
JUNTO CON LOS DIAGRAMAS DE ALAMBRALAS.
HOW TO ACT IN THE EVENT OF A FAULT
In the event of faults, the cause of which cannot be traced or which give rise to the suspicion that a certain
defect exists, the nearest MAHO service department should be notified without delay.

External faults caused by power supply failure, for example, can generally be rectified by the customer
himself.

In the event of a power supply failure, switch off the machine immediately at main switch.

When power supply has been re-established, start up the machine as described on Page 3.01-1 and then
return the machine to the original position in the appropriate operating mode.
 MAHO
AKTIENGESELLSCHAFT
MH 600 W

Should the headstock collide with the table or workpiece (e.g. when setting up), actuate the feed STOP or
EMERGENCY STOP buttons.
If an EMERGENCY STOP limitation trip-dog is “overtravelled”, the appropriate machine slide must be reset
manully as described on Page 10.03-1; see also Page 10.02-1 “MALFUNCTION INDICATOR”.

0302170

11930-19 MH 600 W 10.01-1

 MAHO
AKTIENGESELLSCHAFT
MH 600 W

MALFUNCTION INDICATOR (“SM 16”)

Malfunction indication

The indicator lamp -37H1- “error indication” lights up when a fault occurs and a figure appears in the
LED display corresponding to the malfunction. This display remains until acknowledged by pressing the
key (RESET) even if the malfunction only existed momentarily or if the machine lost power due to this
malfunction (storage of the malfunction display). If several errors appear at the same time (chain
reaction), the display shows only the error which produced the malfunction. This is the case if the
machine control system lost power due to an interruption of the EMERGENCY STOP circuit (break
chain).

NOTE: The RESET key is located beside the LED display.

Troubleshooting with SM

If the machine cannot be switched on due to a malfunction, the SM can facilitate troubleshooting. If the
start key is pressed for more than 2 seconds (RESET time), the device indicates the fault location but does
not store it. If the fault location changes, this display follows. Should several faults occur, only the fault of
the greatest value (priority) is displayed. The priorities are determined by the sequence of the connections.
The higher the terminal figure, the greater the priority. See “Error code list - malfunction indicator”. The
list applicable to the machine can be found in the switch cabinet door together with the wiring diagrams.

901-0 MH 600 W 0202171 10.02-1

 MAHO
AKTIENGESELLSCHAFT
MH 600 W

RESETTING THE MACHINE SLIDES MANUALLY AFTER TRAVERSING THE

EMERGENCY STOP CAMS
When traversing over the emergency stop cams

If, due to a positioning error, the normal range of the X, Y and Z-axes is traversed over, the machine is
stopped with the “EMERGENCY STOP” pushbutton. The screen displays the error “# 05” and a fault is
indicated in the interference signalling device.

In order to re-start after this, a switch must be pressed to bridge the “EMERGENCY STOP” circuit.

The slides of the axes concerned must be reset manually as described below and the error must be can-
celled.

NOTE: Two people are required to do this.

Operate tumbler switch -7S2- at left-hand side of switch cabinet door and hold it.

Ensure that the mushroom pushbutton -S1- on the control desk is not actuated.

Operate illuminated pushbutton -3SH1- “Machine ON”.

Operate axes so that the refemce points can be reached without collision.

Release tumbler switch -7S2-.

Traverse to reference points and continue programmed run.

11016-19 MH600W 0302172 10.03-1

 MAHO
AKTIENGESELLSCHAFT
MH 600 W

SWITCHING THE INTERMEDIATE TRANSMISSION FOR THE MAIN DRIVE

MANUALLY
Should the automatic intermediate gear shifting system fail, this can be shifted manually as follows:

Stop the workspindle.

Insert hexagonal 12 mm screwdriver into the control shaft (3) and turn clockwise or anti-clockwise,
that the marks on the disk (4) correspond to
shifting position required.

6 5 1 Electrical connection

2 Shift motor

3 Control shaft with hexagonal hole

4 Disk with marks

5 Shift cam

6 Switch

IMPOR TA NT: Pull out electrical connector (1) before turning the control shafts (3).

8930-19 MH 600 W 030217310.04-1

 MAHO
AKTIENGESELLSCHAFT
MH 600 W

STARTING THE MACHINE AFTER STOPPING THE SAFETY CLUTCHES

The X, Y and Z-axes are equipped with safety clutches-which, in the event of overloading, e.g. collision,
immediately bring the machine to a standstill via “EMERGENCY STOP”.

The error “X04, Y04 or Z04” is displayed on the screen.

Erase the error message and re-start the machine. Traverse to reference points again for all axes.

IMPORTANT: All damage due to collision should be reportea to the MAHO service

department.

10910-19 MH 600 W 10.05-1

MAHO AKTIENGESELLSCHAFT
MH 600 W

0302174

5930-19 MH 600 W 10.06-1

 MAHO
AKTIENGESELLSCHAFT
MH 600 W

FAILURE OF THE CENTRAL LUBRICATION SYSTEM

Restarting the machine after a lubrication failure
NOTE: Items in brackets refer to the illustration on Page 3.20-1 “AUTOMATIC CENTRAL
LUBRICATION SYSTEM”.

Check oil level in transparent tank (4) and top up oil if necessary through the filling aperture (3), see
Page 7.06-1 “RECOMMENDED LUBRICANTS”.

Erase error message, see CNC operating instructions.

Actuate illuminated pushbutton -3SH1- on control panel. Signal lamp -3H1- lights up. a)

If the error message appears, the central lubricating pump fails to build up any pressure.
Check main lines between central lubricating unit (1) and oil distributors for leaks. Eliminate any
leaks.

After rectifying the cause of the fault

Erase error message, see CNC operating instructions.

Actuate illuminated pushbutton -3SH1- on control panel. Signal lamp -3H1- lights up. a)

a) For configuration and function of operating controls on control panel, see Page 2.04-1.

0302175
10910-19 MH 600 W 10.05-1